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Itm Holemaker HMP45 Operator's Manual
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Itm Holemaker HMP45 Operator's Manual

Portable magnetic drilling machine
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HOLEMAKER HMP45
Holemaker Portable Magnetic Drilling Machine
OPERATOR'S MANUAL
BEFORE USE
EYE PROTECTION
REQUIRED
S
r e
a i
# l
Ver: 1.10 18/08/2015
WARNING!
,
ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL
HEARING PROTECTION
REQUIRED
CUTTING AREA OR
NEVER PLACE
LINE VOLTAGE
FINGERS NEAR
PRESENT
MACHINE ARBOR
D
a
e t
f o
.
BEWARE OF
ROTATING
MACHINE PARTS
P
r u
h c
a
e s

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Summary of Contents for Itm Holemaker HMP45

  • Page 1 HOLEMAKER HMP45 Holemaker Portable Magnetic Drilling Machine OPERATOR’S MANUAL WARNING! BEFORE USE ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL EYE PROTECTION HEARING PROTECTION NEVER PLACE LINE VOLTAGE BEWARE OF REQUIRED REQUIRED...
  • Page 2 ® HMP45 OPERATOR’S MANUAL LIMITED WARRANTY Industrial Tool & Machinery Sales (hereinafter refered to as ITMS) will, within twelve (12) months from the original date of purchase, repair or replace any goods found to be defective in materials or workmanship. This warranty is void if the item has been damaged by accident, neglect, improper service or other causes not arising out of defects in materials or workmanship.
  • Page 3 ® HMP45 OPERATOR’S MANUAL CONTENTS GENERAL SAFETY ADVICE................4 START UP AND OPERATION................6 ADJUSTMENTS, MAINTENANCE & SERVICE..........16 TECHNICAL DATA....................19 The Holemaker HMP45 Package consists of: • metal box • HMP45 drilling machine • #2 Morse Taper arbor • coolant system •...

  • Page 4: General Safety Advice

    ® HMP45 OPERATOR’S MANUAL 1. GENERAL SAFETY ADVICE Drilling machine must not be used when: 1. The operator has not read the Operator’s Manual. 2. The work to be done is not in agreement with the recommendations in this Manual. 3.
  • Page 5 On thin steel less than 10mm (3/8”) magnet’s adhesive power would be significantly reduced which can cause machines failure or personal injury. The pneumatic motor used in Holemaker HMP45 drilling machine is ATEX II2 G/D C IIC T6;T4 certified, which is required for usage in explosion risk zones.

  • Page 6: Start Up And Operation

    2. START UP AND OPERATION Cutters and optional equipment features The Holemaker HMP45 has a #2 Morse Taper spindle which can be used with twists drills, annular cutters, tapping heads and reamers etc. that have a #2 Morse Taper shank.
  • Page 7 ® HMP45 OPERATOR’S MANUAL 2.1 Installing and uninstalling the arbor The arbor installation and uninstallation should be carried out when the machine is turned off and disconnected from the air supply. Installing the arbor: Raise the cutter guard (2) to the maximum height Clean the inside of the spindle using a cotton cloth, Before mounting, clean off the lubricant from the new arbor (3), Place the arbor with the tang on top, and place it in the spindle,...
  • Page 8 ® HMP45 OPERATOR’S MANUAL 2.2 Installing and uninstalling an annular cutter Annular cutter installation and uninstallation should be carried out when the machine is turned off and disconnected from the air supply! Installing the annular cutter: 1. Raise the drive and the slide (2) up using the feed handles (3); 2.
  • Page 9 ® HMP45 OPERATOR’S MANUAL 2.3 Installing and uninstalling the coolant system 1. Place the machine in the vertical position, 2. Slide the drive and the slider (1) up using feed handles (2), 3. Place coolant bracket (7) with cooling unit (6) onto screws (8) 4.
  • Page 10 ® HMP45 OPERATOR’S MANUAL 2.4 Before first use: • Steel elements of the drilling machine are protected for transit and storing with grease film. • Before first start up of the machine all grease should be removed before each use all handles should be screwed into pinion.
  • Page 11 ® HMP45 OPERATOR’S MANUAL • thickness of work piece is at least 10mm (3/8”) • surface of steel under the magnet is flat • wipe, brush or sand down clean surface where you intended to place the drilling machine, so that you remove rust, paint, dirt etc. which would reduce adhesive power of the electromagnetic base.
  • Page 12 ® HMP45 OPERATOR’S MANUAL • After a hole is made the cutter should be withdrawn back and both the motor and the electromagnet should be switched OFF. • When work with the machine is finished the air supply should be disconnected, the machine should be cleaned up from swarf, coolant etc and the cutter should be removed and cleaned.
  • Page 13 ® HMP45 OPERATOR’S MANUAL Drawing 4. Clamping force depending on the thickness of the substrate and the value gap. www.holemaker.com...
  • Page 14 ® HMP45 OPERATOR’S MANUAL Relationship between machine speed and cutter diameter The cutter diameter Rotary speed (rpm) (inch) (mm) 0.04 ÷ 0.43 3.5 ÷ 13 0.44 ÷ 0.78 14 ÷ 20 Relationship between machine speed and twist drill diameter The twist drill diameter Rotary speed (rpm) (inch)
  • Page 15 ® HMP45 OPERATOR’S MANUAL Diameter (mm) Revolutions of spindle (rpm) Drawing 5. Dependence of rotational speed on drilling diameter www.holemaker.com...

  • Page 16: Adjustments, Maintenance & Service

    ® HMP45 OPERATOR’S MANUAL 3. ADJUSTMENT, MAINTENANCE AND SERVICE • After every days work position of gear lever (used for selection of gearbox speed) should be changed. For example if machine worked with 190 rpm speed, it should be switched to 290rpm.
  • Page 17 ® HMP45 OPERATOR’S MANUAL 3.1 Slides Adjustment Use the feed handles (1) to move the sliding section of the drill to a position where the screws (2) align with the holes (5) in the sliding section. Loosen each of these screws slightly, and then using the feed handles slide the sliding section up and down several times until any clearance between the pressure strip and the slider is even and aligned.
  • Page 18 ® HMP45 OPERATOR’S MANUAL Then, tighten screws (3) until any noticeable resistance is felt. Tighten counter nut (4). The screws (3) counteract the machining force and protect the pressure strip from shifting during operation. Caution: In the case that the machine falls on a hard surface, from a height, is wet or is subjected to other unfortunate events that could affect its technical state - work should be terminated immediately and the machine should be sent to service for inspection as soon as possible.

  • Page 19: Technical Data

    ® HMP45 OPERATOR’S MANUAL 4. TECHNICAL DATA 66,5 Nominal pressure 6 bar Air consumption 1400 l/min Motor power 800 W Tool holder 19 mm (3/4") Weldon Max. twist drill diameter 20 mm Max. annular drilling diameter 45 mm Max. milling depth 51 mm (2”) Standard adhesive force of electromagnet 7500 N...
  • Page 20 PRODUCTS IMPORTED AND DISTRIBUTED NATIONALLY BY: INDUSTRIAL TOOL & MACHINERY SALES 18 BUSINESS ST, YATALA QLD 4207 T: 07 3287 1114 E: sales@industrialtool.com.au F: 07 3287 1115 W: www.industrialtool.com.au...
  • Page 21 HOLEMAKER HMP45 BREAKDOWN HMP45 BREAKDOWN...
  • Page 22 Main Body Assembly ITEM PART NUMBER DESCRIPTION Q-TY SPP45201 MAIN FRAME BODY PRESSURE PLATE SPP45202 SLIDE INSERT -LEFT SPP45203 SELF LUBRICATING SLEEVE SPP45204 28,05H7x32x16, SPRING, 1,6x8x14,5 SPP45205 HEX SOCKET BOLT-M5X20 SPP45206 ROUND WASHER 5,3 SPP45207 MAIN FRAME BODY PIPE I SPP45208 MAIN FRAME BODY PIPE II SPP45209...
  • Page 23 Drilling Machine HMP45 ITEM PART NUMBER DESCRIPTION Q-TY SPP4501 MAGNET BASE ASSY MAIN BODY ASSY SPP4502 MOTOR ASSY SPP4503 PINION SHAFT, SPP4504 SPOKE HANDLE INCLUDING SPP4505 KNOB (ASSY), PANEL PLATE ASSY SPP4506 GUARD'S SLIDE SPP4507 D-RING STRAP SPP4508 COOLANT SYSTEM SPP4509 ARBOR SET -AMT2-C19/2-2 SPP4510...
  • Page 24 HMP45 BREAKDOWN...
  • Page 25 Magnet Base Assembly ITEM PART NUMBER DESCRIPTION Q-TY SPP45101 VALVE ASSEMBLY MOUNTING PLATE SPP45102 MOUNTING PLATE INSERT SPP45103 MAGNET SPP45104 TURN ON/OFF GEAR SPP45105 GEAR PLUG SPP45106 STRAIGHT COUPLING 1/2 -3/8" " 1 SPP45107 HEX. SOCKET BOLT M4x6 SPP45108 HEX. SOCKET BOLT M6X16 SPP45109 HEX.
  • Page 26 Valve Assembly ITEM PART NUMBER DESCRIPTION Q-TY 1.1.1 SPP451101 VALVE HOUSING 1.1.2 PISTON ASSY SPP451102 1.1.3 PISTON PLUG SPP451103 1.1.4 STOP PLUG ASSY SPP451104 1.1.5 LOCKING RING SPP451105 1.1.6 SPRING SPP451106 SOCKET BUTTON HEAD CAP SCREW WITH 1.1.7 SPP451107 FLANGE M6x10 1.1.8 EXTERNAL RING SPP451108...
  • Page 27 HMP45 BREAKDOWN...
  • Page 28 Motor Assembly ITEM PART NUMBER DESCRIPTION Q-TY SPP45301 GEARCASE ASSY CLUSTER GEAR z64/z58 SPP45302 PINION SHAFT T=14, T=20 ASSY SPP45303 SHIFT FORK ASSY SPP45304 KEY 5X5X50 SPP45305 GEARBOX COVER SPP45306 AIR MOTOR SPP45307 COUPLING 3/4 -3/8" " SPP45308 WASHER, THRUST 10x1 (2x2) SPP45309 SHIFT LEVER SPP45310...
  • Page 29 HMP45 BREAKDOWN...
  • Page 30 Gear Case Assembly ITEM PART NUMBER DESCRIPTION Q-TY 3.1.1 SPP453101 GEARCASE 3.1.2 SPINDLE SPP453102 3.1.3 GEAR RACK, SPP453103 3.1.4 HEX. SOCKET BOLT M5x14 SPP453104 3.1.5 HEX. SOCKET BOLT M5X20 SPP453105 3.1.6 SPRING WASHER 5,1 SPP453106 3.1.7 EXTERNAL RETAINING RING 30z SPP453107 3.1.8 INTERNAL RETAINING RING 62W...
  • Page 31 HMP45 BREAKDOWN...
  • Page 32 Pinion Shaft T=14, T=20 Assembly ITEM PART NUMBER DESCRIPTION Q-TY 3.3.1 SPP453301 PINION SHAFT T=14, T=20 3.3.2 BEARING BALL 6005 2RS SPP453302 3.3.3 EXTERNALE RETAINING RING 25z SPP453303 HMP45 BREAKDOWN...
  • Page 33 Coolant System ITEM PART NUMBER DESCRIPTION Q-TY SPP45901 COOLANT VALVE, COOLANT BRACKET SPP45902 BOTTLE, SPP45903 NUT M8x1 SPP45904 PLASTIC HOSE 4MM 0,27 SPP45905 HMP45 BREAKDOWN...
  • Page 34 Arbor Set - AMT2-C19/2-2 ITEM PART NUMBER DESCRIPTION Q-TY 10.1 SPP451001 ARBOR BODY 10.2 PLUNGER SPP451002 10.3 SPRING 2x2 MT2 SPP451003 10.4 COOLANT RING SPP451004 10.5 WASHER II SPP451005 10.6 BAR L=25, SPP451006 10.7 WASHER SPP451007 10.8 SEAL SPP451008 10.9 CONNECTOR 4x11,5 SPP451009 10.1...