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Itm HOLEMAKER HMPRO200A Operator's Manual

Portable magnetic drilling machine
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HOLEMAKER HMPRO200A
HOLEMAKER PRO 50
HOLEMAKER PRO 50
Holemaker Portable Magnetic Drilling Machine
Holemaker Portable Magnetic Drilling Machine
OPERATOR'S MANUAL
OPERATOR'S MANUAL
Holemaker Portable Magnetic Drilling Machine
OPERATOR'S MANUAL
BEFORE USE
BEFORE USE
EYE PROTECTION
REQUIRED
EYE PROTECTION
REQUIRED
S
r e
a i
# l
S
r e
a i
# l
Ver: 1.10
14/08/2015
Ver: 1.1 25/01/2024
Ver: 1.10
14/08/2015
WARNING!
WARNING!
,
ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL
,
ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL
HEARING PROTECTION
REQUIRED
HEARING PROTECTION
REQUIRED
NEVER PLACE
LINE VOLTAGE
FINGERS NEAR
PRESENT
CUTTING AREA OR
MACHINE ARBOR
NEVER PLACE
LINE VOLTAGE
FINGERS NEAR
PRESENT
CUTTING AREA OR
MACHINE ARBOR
D
a
e t
f o
D
a
e t
f o
.
.
BEWARE OF
ROTATING
MACHINE PARTS
BEWARE OF
ROTATING
MACHINE PARTS
P
r u
h c
a
e s
P
r u
h c
a
e s

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  • Page 1 HOLEMAKER HMPRO200A HOLEMAKER PRO 50 HOLEMAKER PRO 50 Holemaker Portable Magnetic Drilling Machine Holemaker Portable Magnetic Drilling Machine OPERATOR’S MANUAL OPERATOR’S MANUAL Holemaker Portable Magnetic Drilling Machine OPERATOR’S MANUAL WARNING! WARNING! BEFORE USE ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS...
  • Page 2 HMPRO200A OPERATOR’S MANUAL LIMITED WARRANTY Industrial Tool & Machinery Sales (hereinafter refered to as ITMS) will, within twelve (12) months from the original date of purchase, repair or replace any goods found to be defective in materials or workmanship. This warranty is void if the item has been damaged by accident, neglect, improper service or other causes not arising out of defects in materials or workmanship.

  • Page 3: Table Of Contents

    HMPRO200A OPERATOR’S MANUAL CONTENTS 1. GENERAL INFORMATION 1.1. Application 1.2. Technical data 1.3. Design 2. STARTUP AND OPERATION 2.1. Disassembling the machine into parts 2.2. Installing and removing the arbor, twist drill bit, or screw tap chuck 2.3. Installing, removing, and operating the annular cutter 2.4.

  • Page 4: General Information

    10mm (3/8”) magnet’s adhesive power would be significantly reduced which can cause machines failure or personal injury. The pneumatic motor used in Holemaker HMPRO200A drilling machine is ATEX II2 G/D C IIC otor used in Holemaker HMP45 drilling machine is ATEX II2 G/D C T6;T4 certified, which is required for usage in explosion risk zones.

  • Page 5: Application

    HMPRO200A OPERATOR’S MANUAL 1.1 Application The PRO 200-A ATEX is an air drilling machine designed to drill holes either with diameters of 75–200 mm (2.95–7.87") to a depth of up to 100 mm (4") using annular cutters or with diameters of 12–45 mm (0.47–1.77") to a depth of up to 100 mm (4") using twist drill bits. In addition, it is capable to change the rotation direction to allow direct tapping or tapping by using a tap chuck with axial compensation.

  • Page 6: Design

    HMPRO200A OPERATOR’S MANUAL 1.3. Design 1.3. Design Transport lug Gear switch Left rotation (only to retract the tap) Lever lock Right rotation Chip guard Spoke handle ON/OFF switch Air connection Arbor Magnet Fig. 1. View of the PRO 200-A ATEX www.holemaker.com...

  • Page 7: Startup And Operation

    HMPRO200A OPERATOR’S MANUAL 3. STARTUP AND OPERATION 2. START UP AND OPERATION 2.1. Disassembling the machine into parts 3.1. Disassembling the machine into parts Disconnect two quick couplings (1, Fig. 2), use the 6 mm hex wrench to unscrew the drive (2), and then use the 5 mm and 10 mm hex wrenches to unscrew the body (3).

  • Page 8: Installing And Removing The Arbor, Twist Drill Bit, Or Screw Tap Chuck

    HMPRO200A OPERATOR’S MANUAL 2.2. Installing and removing the arbor, twist drill bit, or screw tap chuck 3.2. Installing and removing the arbor, twist drill bit, or screw Unplug the machine from the air source, and then rotate the spoke handles to the right (1, Fig. 3) tap chuck to raise the motor.
  • Page 9 HMPRO200A OPERATOR’S MANUAL Fig. 4. Removing the arbor, drill bit, or tap chuck Fig. 4. Removing the arbor, drill bit, or tap chuck www.holemaker.com...

  • Page 10: Installing, Removing, And Operating The Annular Cutter

    HMPRO200A OPERATOR’S MANUAL 3.3. Installing, removing, and operating the annular cutter 2.3. Installing, removing, and operating the annular cutter Install the arbor as described before, wear protective gloves, and then insert the proper Install the arbor as described before, wear protective gloves, and then insert the proper pilot pilot pin into the annular cutter (1, Fig.
  • Page 11 HMPRO200A OPERATOR’S MANUAL Fig. 6 shows how annular cutters operate. As the cutter penetrates the workpiece, the pilot pin recesses into the arbor and tightens the spring. As a result, after the cutter goes through the entire thickness, the slug core is expelled from the cutter. When pressed, the pilot pin also allows application of coolant to the inner surface of the annular cutter.

  • Page 12: Installing And Removing The Screw Tap

    HMPRO200A OPERATOR’S MANUAL 2.4. Installing and removing the screw tap 3.4. Installing and removing the screw tap Install the screw tap chuck with axial compensation as described before. Next, insert the entering tap (tap no. 1) into the proper adapter (1, Fig. 8), and then install the adapter into the Install the screw tap chuck with axial compensation as described before.

  • Page 13: Preparing

    HMPRO200A OPERATOR’S MANUAL 3.5. Preparing 2.5. Preparing Before beginning, clean steel parts, including the MT5 shank, from anti-corrosion coating Before beginning, clean steel parts, including the MT5 shank, from anti-corrosion used to preserve the machine for storage and transport. Then, use the transport lug (1, Fig. 9) coating used to preserve the machine for storage and transport.

  • Page 14: Drilling

    HMPRO200A OPERATOR’S MANUAL Select the proper annular cutter, drill bit, or screw tap based on the hole size desired. Next, use a clean and dry cloth to wipe the spindle, arbor (drill bit, tap chuck), and cutter, and then install the arbor (and then the cutter), drill bit, or tap chuck (and then the screw tap with adapter) as described before.

  • Page 15: Tapping

    HMPRO200A OPERATOR’S MANUAL as often as possible to allow chips to be removed from the hole. If the grooves of the tool are clogged, stop the motor and use a brush to clean them. After the drilling depth exceeds 40 mm (1.6’’), apply the cutting fluid manually into the drilling area. After the hole is made, retract the tool from the workpiece, and then press the lever lock and set the lever to the horizontal (‘0’) position to stop the motor.

  • Page 16: Adjusting The Gib Clearance

    HMPRO200A OPERATOR’S MANUAL 3.9. Adjusting the gib clearance 2.9. Adjusting the gib clearance Every 50 operation hours, or more often, check the gib clearance because it greatly Every 50 operation hours, or more often, check the gib clearance because it greatly influences the quality of drilled holes.
  • Page 17 HMPRO200A OPERATOR’S MANUAL 3. ACCESORIES QUICK CHANGE CHUCK MASTER HOLDER • Quick change chuck master holder for use on vertical drilling and boring machines with right and left hand spindle rotation. Used with quick change adaptors for drilling (KD Adaptor) and for tapping (KTX Adaptor) •...
  • Page 18 HMPRO200A OPERATOR’S MANUAL QASB TAP COLLET • Fits directly into KTX tap adaptors • Safety clutch protects the tap from breakage Use Tap Part No. Adaptor Suit Tap ØD ØD1 ØD2 L1 L3 L4 SPTH105-QASB2-M8 QASB2 M8, 5/16" UNC/UNF/BSW, 1/8" BSP 30 31 35 ØD2 SPTH105-QASB2-M10...
  • Page 19 HMPRO200A OPERATOR’S MANUAL Parts list PRO 200A v.2.02 PARTS LIST 21 22 ITEM PART NUMBER DESCRIPTION Q-TY UKL-0490-17-00-00-0 COOLANT BOOTLE ASSY UCW-0490-04-00-00-0 ARBOR AMT5-C32 4-4 PRS-000315 EXTERNAL RETAINING RING 48z PDK-0490-04-07-00-0 WASHER PRS-000316 SEAL O-RING 47.63x3.53 PRT-0151-06-13-00-6 ROD L=50 KRC-000004 CONNECTOR 1/8"...
  • Page 20 HMPRO200A OPERATOR’S MANUAL Parts list PRO 200A v.2.02 ITEM PART NUMBER DESCRIPTION Q-TY USZ-0490-04-05-00-0 SEAL PDK-0490-04-04-00-0 WASHER PRS-000022 INTERNAL RETAINING RING 32w KLC-000002 13 MM FLAT WRENCH KLC-000004 10 MM HEX WRENCH KLC-000011 8 MM HEX WRENCH KLC-000009 6 MM HEX WRENCH KLC-000008 5 MM HEX WRENCH KLC-000007...
  • Page 21 HMPRO200A OPERATOR’S MANUAL Parts list PRO 200A v.2.02 www.holemaker.com This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 22 HMPRO200A OPERATOR’S MANUAL Parts list PRO 200A v.2.02 ITEM PART NUMBER DESCRIPTION Q-TY ZLC-0490-25-00-00-0 MOTOR COUPLING USZ-000024 SEAL 1/2 SRB-000126 HEX SOCKET HEAD CAP SCREW M6x45 KST-0490-24-00-00-0 BLOCK PRS-000233 O-RING 15.3x2.4 PLY-0490-23-00-00-0 MOTOR PLATE SRB-000055 HEX SOCKET HEAD CAP SCREW M12x60 PDK-000053 SPRING WASHER 12.2 SLN-000156...
  • Page 23 HMPRO200A OPERATOR’S MANUAL Parts list PRO 200A v.2.02 ITEM PART NUMBER DESCRIPTION Q-TY KRP-0490-01-01-00-0 DRIVE BODY ASSY PLC-0143-03-06-00-3 STOP ROD PRS-000307 SEAL 60x85x12 LOZ-000145 NEEDLE BEARING 70x96.5x40 LOZ-000010 NEEDLE BEARING 25x32x20 WRZ-0490-01-04-00-0 SPINDLE OSL-0490-08-01-00-0 RIGHT BODY COVER OSL-0490-09-01-00-0 LEFT BODY COVER SRB-000114 HEX SOCKET HEAD CAP SCREW M6x20 WSP-0490-12-00-00-0...
  • Page 24 HMPRO200A OPERATOR’S MANUAL Parts list PRO 200A v.2.02 ITEM PART NUMBER DESCRIPTION Q-TY OBD-0490-10-01-00-0 GEARBOX BODY WLK-0281-02-03-00-0 INPUT SHAFT M12 PRS-000031 INTERNAL RETAINING RING 50w MSK-0490-18-00-00-0 COVER RING SRB-000086 HEX SOCKET HEAD CAP SCREW M5x20 WKR-000356 HEX SOCKET ROUND HEAD SCREW WITH FLANGE M6x12 ZSP-0490-16-00-00-0 ADJUSTMENT UNIT ASSY WSP-0490-16-01-00-0...

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