Itm HOLEMAKER PRO 55 Operator's Manual

Itm HOLEMAKER PRO 55 Operator's Manual

Portable magnetic drilling machine

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HOLEMAKER PRO 50
HOLEMAKER PRO 55
HOLEMAKER PRO 50
Holemaker Portable Magnetic Drilling Machine
OPERATOR'S MANUAL
Holemaker Portable Magnetic Drilling Machine
Holemaker Portable Magnetic Drilling Machine
OPERATOR'S MANUAL
OPERATOR'S MANUAL
BEFORE USE
BEFORE USE
EYE PROTECTION
REQUIRED
EYE PROTECTION
REQUIRED
S
r e
a i
# l
Ver: 1.05 10/07/2023
Ver: 1.20
07/10/2015
S
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a i
# l
WARNING!
,
ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
WARNING!
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL
,
ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL
HEARING PROTECTION
NEVER PLACE
REQUIRED
FINGERS NEAR
CUTTING AREA OR
MACHINE ARBOR
HEARING PROTECTION
NEVER PLACE
REQUIRED
FINGERS NEAR
CUTTING AREA OR
MACHINE ARBOR
.
.
LINE VOLTAGE
BEWARE OF
PRESENT
ROTATING
MACHINE PARTS
LINE VOLTAGE
BEWARE OF
PRESENT
ROTATING
MACHINE PARTS
D
a
e t
f o
P
r u
h c
a
e s
D
a
e t
f o
P
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h c
a
e s

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  • Page 1 HOLEMAKER PRO 50 HOLEMAKER PRO 55 HOLEMAKER PRO 50 Holemaker Portable Magnetic Drilling Machine OPERATOR’S MANUAL Holemaker Portable Magnetic Drilling Machine Holemaker Portable Magnetic Drilling Machine OPERATOR’S MANUAL OPERATOR’S MANUAL WARNING! BEFORE USE ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS...
  • Page 2: Table Of Contents

    HMPRO55 OPERATOR’S MANUAL LIMITED WARRANTY Industrial Tool & Machinery Sales (hereinafter referred to as ITMS) will, within twelve (12) months from the original date of purchase, repair or replace any goods found to be defective in materials or workmanship. This warranty is void if the item has been damaged by accident, neglect, improper service or other causes not arising out of defects in materials or workmanship.
  • Page 3: General Information

    HMPRO55 OPERATOR’S MANUAL PRO-55TCT 1. GENERAL INFORMATION 1.1. Application The PRO 55 is a drilling machine designed to drill holes with diameters of up to 55 mm by using annular cutters. The machine can also drill holes with diameters of up to 18 mm by using twist drill bits.
  • Page 4: Equipment Included

    HMPRO55 OPERATOR’S MANUAL PRO-55TCT 1.3. Equipment included 1 Drilling machine 1 unit 2 Plastic box 1 unit 3 Handle 3 units 4 Safety strap 1 unit 5 Cooling system 1 unit 6 2.5 mm hex wrench 1 unit 7 5 mm hex wrench 1 unit 8 5 mm hex wrench with a handle 1 unit...
  • Page 5: Dimensions

    HMPRO55 OPERATOR’S MANUAL PRO-55TCT 1.4. Dimensions 331 mm (13″) 254 mm (10″) www.itmtools.com.au This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 6: Design

    HMPRO55 OPERATOR’S MANUAL PRO-55TCT 1.5. Design Bottle valve lever Carrying handle Feed shaft Gear switch Motor START Motor STOP Chip guard Electromagnetic base Spindle (MAGNET) switch with arbor Hole for a safety strap Electromagnetic base www.itmtools.com.au This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 7: Safety Precautions

    HMPRO55 OPERATOR’S MANUAL PRO-55TCT 2. SAFETY PRECAUTIONS 1. Before use, read this operator’s manual and complete a training in occupational safety and health. 2. Use only in applications specified in this operator’s manual. 3. Make sure that the machine has all parts and they are genuine and not damaged. 4.
  • Page 8 HMPRO55 OPERATOR’S MANUAL PRO-55TCT 21. Do not use on surfaces that are rough, not flat, not rigid, or have rust, paint, chips, or dirt. 22. Do not use if the gibs are adjusted incorrectly. 23. Do not use if there is no grease on the gibs. 24.
  • Page 9: Startup And Operation

    HMPRO55 OPERATOR’S MANUAL PRO-55TCT 3. STARTUP AND OPERATION 3.1. Installing the handles Attach the handles to the feed shaft. You can install the shaft so that the handles are on the opposite side of the machine. To do this, continue in the sequence that follows. Make sure that the shaft is engaged with the rack (4).
  • Page 10: Installing The Tools

    HMPRO55 OPERATOR’S MANUAL PRO-55TCT 3.2. Installing the tools Unplug the power cord and lift the chip guard (1). Turn the handles to the right (2) to lift the motor. Use gloves to put the correct pilot pin into the annular cutter (3). Use a dry cloth to clean the spindle and the cutter.
  • Page 11: Installing And Removing The Drilling Chuck (Option)

    HMPRO55 OPERATOR’S MANUAL PRO-55TCT 3.3. Installing and removing the drilling chuck (option) Unplug the power cord and lift the chip guard (1). Turn the handles to the right (2) to lift the motor. Attach the adapter to the drilling chuck (3). Use a dry cloth to clean the spindle and the chuck.
  • Page 12: Installing And Removing The Cooling System

    HMPRO55 OPERATOR’S MANUAL PRO-55TCT 3.4. Installing and removing the cooling system Put the bottle on the screws (1). Attach the hose to the fitting (2). To remove the bottle, continue in reverse sequence. www.itmtools.com.au This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 13: Monitoring System Of The Clamping Force

    HMPRO55 OPERATOR’S MANUAL PRO-55TCT 3.5. Monitoring system of the clamping force The drilling machine has a system that monitors the clamping force of the electro- magnetic base. The force will be lower if there is rust, paint, chips, or dirt. The force will be lower also if the surface is thin, rough, not flat, not rigid, the voltage is lower than required, or the bottom of the base is worn.
  • Page 14 HMPRO55 OPERATOR’S MANUAL PRO-55TCT Inverted drilling Vertical drilling ✓ Horizontal drilling CORRECT INCORRECT Turn the handles to the left to put the tool tip above the workpiece. For vertical drilling with an annular cutter, install the cooling system and fill it with coolant.
  • Page 15: Drilling

    HMPRO55 OPERATOR’S MANUAL PRO-55TCT 3.7. Drilling Set the speed based on the table that follows. Hole diameter Rotational Gear switch Tool speed* setting [rpm] [mm] [in] 12–19 0.47–0.75 HSS annular cutter 20–40 0.79–1.57 12–22 0.47–0.87 TCT annular cutter 23–45 0.91–1.77 1.5–13 0.06–0.51 Twist drill bit...
  • Page 16 HMPRO55 OPERATOR’S MANUAL PRO-55TCT Press the green MOTOR button to start the motor. Turn the handles to the left to put the tool into the workpiece. When the annular cutter goes through the workpiece, the slug core is pushed out with a large force. When you use an annular cutter, drill only through holes.
  • Page 17: Adjusting The Gibs

    HMPRO55 OPERATOR’S MANUAL PRO-55TCT Tighten the bottle cap, close the valve, and then press the pilot pin to remove the coolant that remains in the cooling system. Before you put the machine into the box, remove the bottle, and use gloves to remove the tool from the holder. 3.8.
  • Page 18: Replacing The Brushes

    HMPRO55 OPERATOR’S MANUAL PRO-55TCT 3.9. Replacing the brushes Every 100 work hours, check the condition of the brushes. To do this, unplug the power cord and remove the cover (1). Lift the spring (2) and remove the brush. If the brush is shorter than 5 mm (0.2″), replace the two brushes with new ones.
  • Page 19: Parts List

    HMPRO55 OPERATOR’S MANUAL 4.0. PARTS LIST Parts list v.0.04 ITEM PART NUMBER DESCRIPTION SKR-000028 PLASTIC BOX DZW-0212-12-00-00-1 SPOKE HANDLE ASSY KLC-000005 2,5 HEX WRENCH KLC-0565-08-00-00-0 5 HEX WRENCH 8 COMBINATION WRENCH KLC-000003 KLC-000037 5 MM HEX WRENCH WITH HANDLE PAS-000008 SAFETY STRAP UKL-0716-04-00-00-0 COOLING SYSTEM *not shown in the drawing...
  • Page 20 Parts list v.0.04 HMPRO55 OPERATOR’S MANUAL ITEM PART NUMBER DESCRIPTION NPD-0716-02-00-00-0 MOTOR ASSY – 230V PWD-0684-03-02-00-1 MOTOR WIRE ASSY WKR-000395 HEX SOCKET ROUND HEAD SCREW WITH FLANGE PDK-000151 NYLON WASHER 8,1x14x3 SPR-000030 SPRING 1x10x17.5 TLJ-0399-06-00-00-0 BOTTOM SLEEVE WKR-000415 3,5x13 HEX SOCKET ROUND HEAD SCREW WITH FLANGE PDK-000161 EXTERNAL TOOTH LOCK WASHER 3.7 SCN-0716-06-00-00-0...
  • Page 21 HMPRO55 OPERATOR’S MANUAL Parts list v.0.04 ITEM PART NUMBER DESCRIPTION PNK-000013 MAGNET SWITCH WLC-000007 START-STOP SWITCH - 230V WLK-0140-04-01-00-1 PINION SHAFT EXTERNAL RETAINING RING 28z PRS-000019 SZN-0212-10-02-00-2 POWER CORD 230V 3x1.5 WITH STRAIN RELIEF ASSY (EU) SZN-0075-00-51-00-5 POWER CORD 120V 3x2.08 WITH STRAIN RELIEF ASSY (US) SZN-0212-10-02-00-5 POWER CORD 230V 3x1.5 WITH STRAIN RELIEF ASSY (AU) DLW-000007...
  • Page 22 HMPRO55 OPERATOR’S MANUAL Parts list v.0.04 www.itmtools.com.au This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 23 Parts list v.0.04 HMPRO55 OPERATOR’S MANUAL ITEM PART NUMBER DESCRIPTION WKR-000180 CROSS RECESSED PAN HEAD SCREW M3 x 5 TBL-0202-00-30-00-0 GEAR LABEL SRB-000090 HEX SOCKET HEAD CAP SCREW M5x35 PDK-000045 SPRING WASHER 5,1 TLJ-0171-00-22-00-0 SWITCH SLEEVE SPR-0171-00-23-00-0 SPRING DOWEL PIN 3x14 DZW-0171-00-24-00-0 SHIFT LEVER WLK-0202-00-16-00-1...
  • Page 24 HMPRO55 OPERATOR’S MANUAL Parts list v.0.04 ITEM PART NUMBER DESCRIPTION 4x25 PRP-000005 CABLE GLAND PG9 RDC-000016 THREAD REDUCTION PG9/PG7 USZ-0279-02-07-00-0 SEAL PSZ-0291-02-05-00-0 WIRE COVER WKR-000186 CROSS RECESSED PAN HEAD SCREW M4x14 ROUND WASHER 5,3 PDK-000017 KLK-000005 SPRING DOWEL PIN 3x14 HEX SOCKET HEAD CAP SCREW M5x16 SRB-000083 SPRING WASHER 5,1...
  • Page 25 Parts list v.0.04 HMPRO55 OPERATOR’S MANUAL ITEM PART NUMBER DESCRIPTION Q-TY CROSS RECESSED PAN HEAD SELF-TAPPING SCREW WKR-000423 4,8x38 PKR-0684-03-01-00-1 GEARBOX COVER KNC-0300-03-02-00-0 ROTOR END LOZ-000086 BALL BEARING 12x32x10 PRS-000022 EXTERNAL RETAINING RING 32w WRN-0684-99-02-00-0 ROTOR ASSY 230V WRN-0684-99-02-00-1 ROTOR ASSY 120V LOZ-000095 BALL BEARING 7x22x7 OBD-0684-99-01-00-0...
  • Page 26 HMPRO55 OPERATOR’S MANUAL Parts list v.0.04 ITEM PART NUMBER DESCRIPTION Q-TY STN-000041 STATOR 230V WKR-000358 SCREW TW4X13 kb/1 PKR-000015 BRUSH COVER WKR-000360 SCREW M4x8 PDK-000225 SPRING WASHER 4,2x0,5 SCZ-000009 BRUSH 6.4x12.5x19 SCT-000012 BRUSH HOLDER 6.4x12.5 ASSY PLY-000066 PLATE 8x13 WKR-000359 SCREW Ph-TZ 3.5x13 SPR-000020 SPRING 6x0,25...
  • Page 27 Parts list v.0.04 HMPRO55 OPERATOR’S MANUAL WIRING DIAGRAM This document is protected by copyrights. www.itmtools.com.au Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 28 HMPRO55 OPERATOR’S MANUAL www.itmtools.com.au...

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