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Itm HOLEMAKER HMSPECIAL 120SB Operator's Manual
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Itm HOLEMAKER HMSPECIAL 120SB Operator's Manual

Portable magnetic drilling machine
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HOLEMAKER PRO 50
HOLEMAKER HMSPECIAL120SB
HOLEMAKER PRO 50
Holemaker Portable Magnetic Drilling Machine
OPERATOR'S MANUAL
Holemaker Portable Magnetic Drilling Machine
Holemaker Portable Magnetic Drilling Machine
OPERATOR'S MANUAL
OPERATOR'S MANUAL
BEFORE USE
BEFORE USE
EYE PROTECTION
REQUIRED
EYE PROTECTION
REQUIRED
S
r e
a i
# l
Ver: 1.01 17/01/2024
Ver: 1.10
14/08/2015
S
r e
a i
# l
Ver: 1.10
14/08/2015
WARNING!
,
ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
WARNING!
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL
,
OPERATOR'S MANUAL
ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL
DRILLING MACHINE
HEARING PROTECTION
NEVER PLACE
REQUIRED
FINGERS NEAR
CUTTING AREA OR
WITH ELECTROMAGNETIC BASE
MACHINE ARBOR
HEARING PROTECTION
NEVER PLACE
REQUIRED
FINGERS NEAR
PRO-122T SB
CUTTING AREA OR
MACHINE ARBOR
ul. Elewatorska 23/1, 15-620 Białystok, Poland
Phone: +48 85 678-34-95, Fax: +48 85 662-78-77
www.promotech.eu
LINE VOLTAGE
PRESENT
LINE VOLTAGE
PRESENT
D
a
e t
f o
P
r u
h c
e-mail:
info@promotech.eu
D
a
e t
f o
P
r u
h c
.
.
BEWARE OF
ROTATING
MACHINE PARTS
BEWARE OF
ROTATING
MACHINE PARTS
a
e s
a
e s

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Summary of Contents for Itm HOLEMAKER HMSPECIAL 120SB

  • Page 1 HOLEMAKER PRO 50 HOLEMAKER HMSPECIAL120SB HOLEMAKER PRO 50 Holemaker Portable Magnetic Drilling Machine OPERATOR’S MANUAL Holemaker Portable Magnetic Drilling Machine Holemaker Portable Magnetic Drilling Machine OPERATOR’S MANUAL OPERATOR’S MANUAL WARNING! BEFORE USE ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS WARNING! ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL OPERATOR’S MANUAL...
  • Page 2 HMSPECIAL120SB OPERATOR’S MANUAL LIMITED WARRANTY Industrial Tool & Machinery Sales (hereinafter referred to as ITMS) will, within twelve (12) months from the original date of purchase, repair or replace any goods found to be defective in materials or workmanship. This warranty is void if the item has been damaged by accident, neglect, improper service or other causes not arising out of defects in materials or workmanship.
  • Page 3 HMSPECIAL120SB OPERATOR’S MANUAL PRO 122T SB 1. GENERAL INFORMATION 1.1. Application The HMSPECIAL120SB is a drilling machine designed to drill holes with diameters of up to 120 mm (4.72″) by using annular cutters. The machine can also drill holes with diameters of up to 31.75 mm (1.25″) by using twist drill bits.
  • Page 4 HMSPECIAL120SB OPERATOR’S MANUAL PRO 122T SB 1.2. Technical data Voltage 1~ 220-240 V, 50-60 Hz Power 2300 W Spindle shank Tool holder 19 mm (3/4″) Weldon 120 mm (4.72”) - TCT cutters up to 2” of drilling depth Maximum drilling diameter with an annular cutter 100 mm (3.93”) - cutters up to 4”...
  • Page 5 HMSPECIAL120SB OPERATOR’S MANUAL PRO 122T SB 1.3. Equipment included 1 Drilling machine 1 unit 2 Metal box 1 unit 3 Handle 3 units 4 MT3 arbor with 19 mm (3/4″) Weldon tool holder 1 unit 5 Cooling system 1 unit 6 Tool can 1 unit 7 5 mm hex wrench with a handle...
  • Page 6 HMSPECIAL120SB OPERATOR’S MANUAL PRO 122T SB 1.4. Dimensions 405 mm 302 mm www.itmtools.com.au This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 7 HMSPECIAL120SB OPERATOR’S MANUAL PRO 122T SB 1.5. Design Speed knob Motor START (left rotation, only to retract the tap) Motor START (right rotation) Bottle valve lever Carrying handle Signal LED Motor STOP Motor STOP Feed shaft Electromagnetic base Gear switch (MAGNET) switch Chip guard Eccentric shaft to lock the...
  • Page 8 HMSPECIAL120SB OPERATOR’S MANUAL PRO 122T SB 2. SAFETY PRECAUTIONS 1. Before use, read this Operator’s Manual and complete a training in occupational safety and health. 2. Use only in applications specified in this Operator’s Manual. 3. Make sure that the machine has all parts and they are genuine and not damaged. 4.
  • Page 9 HMSPECIAL120SB OPERATOR’S MANUAL PRO 122T SB 21. Do not use in explosive environments or near flammable materials. 22. Do not use on surfaces that are rough, not flat, not rigid, or have rust, paint, chips, or dirt. 23. Do not use if the gibs are adjusted incorrectly. 24.
  • Page 10 HMSPECIAL120SB OPERATOR’S MANUAL PRO 122T SB 3. SYMBOLS Before using the machine, read the description of the following symbols (Tab. 1). Wear eye protection Wear ear protection Refer to instruction manual Warning against electric voltage Tab. 1. Description of symbols www.itmtools.com.au This document is protected by copyrights.
  • Page 11 HMSPECIAL120SB OPERATOR’S MANUAL PRO 122T SB 4. STARTUP AND OPERATION 4.1. Installing the handles Attach the handles to the feed shaft. You can install the shaft so that the handles are on the opposite side of the machine. To do this, lift the motor to the maximum and continue in the sequence that follows.
  • Page 12 HMSPECIAL120SB OPERATOR’S MANUAL PRO 122T SB 4.2. Installing and removing the arbor, MT3 twist drill bit, or tap chuck Unplug the power cord and lift the chip guard (1). Turn the handles to the right (2) to lift the motor. Use petroleum ether to clean the spindle and the arbor (drill bit, tap chuck).
  • Page 13 HMSPECIAL120SB OPERATOR’S MANUAL PRO 122T SB To remove the arbor (drill bit, tap chuck), continue as follows. If the arbor (tap chuck) has a nut (1), remove the nut. Next, lift the motor and turn the spindle (2) to align the holes in the spindle and gearbox (3).
  • Page 14 HMSPECIAL120SB OPERATOR’S MANUAL PRO 122T SB 4.3. Installing and removing the annular cutter Install the arbor as described before. Use gloves to put the correct pilot pin into the annular cutter (1). Use a dry cloth to clean the arbor and the cutter. Put the cutter into the arbor (2) to align the flat surfaces (3) with the screws (4).
  • Page 15 HMSPECIAL120SB OPERATOR’S MANUAL PRO 122T SB 4.4. Installing and removing the screw tap Install the tap chuck as described before. Next, put the screw tap into the correct adapter (1). Install the adapter into the tap chuck (2). To remove the screw tap, unlock it and remove from the adapter. www.itmtools.com.au This document is protected by copyrights.
  • Page 16 HMSPECIAL120SB OPERATOR’S MANUAL PRO 122T SB 4.5. Installing and removing the cooling system Attach the bottle to the bracket (1). Put the hose with the spring (2) between the stop rod and the body (3). Then, attach the hose to the fitting and move the spring to the arbor (4, 5).
  • Page 17 HMSPECIAL120SB OPERATOR’S MANUAL PRO 122T SB 4.6. Preparing Before use, clean steel parts, including the MT3 socket, from anti-corrosion material used to preserve the machine for storage and transport. Attach the handles to the feed shaft. You can install the shaft so that the handles are on the opposite side of the machine.
  • Page 18 HMSPECIAL120SB OPERATOR’S MANUAL PRO 122T SB Inverted drilling Vertical drilling Horizontal drilling CORRECT INCORRECT ✓ Turn the handles to the left to put the tool above the workpiece. For vertical drilling with an annular cutter, install the cooling system and fill it with coolant.
  • Page 19 HMSPECIAL120SB OPERATOR’S MANUAL PRO 122T SB 4.7. Precise positioning To rotate or to move out the machine body when the electromagnetic base is clamped to the workpiece, use the 10 mm hex wrench to unlock the eccentric shaft (1), set the body in desired position, and then lock the shaft.
  • Page 20 HMSPECIAL120SB OPERATOR’S MANUAL PRO 122T SB 4.8. Drilling Set the speed based on the table that follows. Hole diameter Rotational speed* Gear switches Tool [mm] [in] [rpm] setting 12-20 0.47-0.79 390-570 21-35 0.83-1.38 220-320 HSS annular cutter 36-57 1.42-2.24 135-200 58-100 2.28-3.94 75-110...
  • Page 21 HMSPECIAL120SB OPERATOR’S MANUAL PRO 122T SB Turn the gear switch as shown in the figure until you feel resistance. Incorrect setting can damage the gearbox. ✓ INCORRECT CORRECT Rotation direction Rotation direction Steel of strength of R ≥ 500 N/mm (70,000 psi), such as St5 (E295), 18G2A (S355N), or 45 (C45), requires lower speeds.
  • Page 22 HMSPECIAL120SB OPERATOR’S MANUAL PRO 122T SB When you use an annular cutter, drill only through holes. For incomplete through holes do not use the pilot pin. Incomplete through holes Complete through holes Keep the machine in the same position until the hole is made. When you use a drill bit, drill holes with diameters of 20-31.75 mm (0.79-1.25″) in two steps.
  • Page 23 HMSPECIAL120SB OPERATOR’S MANUAL PRO 122T SB The table that follows shows the meaning of the LED colors. Color Meaning Description Green is on Strong surface. Ready to work. Green flashes Weak surface. We do not recommend work. White is on Normal work.
  • Page 24 HMSPECIAL120SB OPERATOR’S MANUAL PRO 122T SB After the work is finished and the motor turned off, set the gear switches to the opposite position. Then, turn on the motor and let it operate for a while with no load to improve lubrication.
  • Page 25 HMSPECIAL120SB OPERATOR’S MANUAL PRO 122T SB 4.10. Adjusting the gibs Every 50 work hours, make sure that the gibs are correctly adjusted. To do this, move the motor up and down and make sure that it moves smoothly. To adjust the gibs, apply a thin layer of grease on them. Then, use the 8 mm combination wrench, the 2.5 mm hex wrench, and the 5 mm hex wrench to loosen the nuts and screws (1).
  • Page 26 HMSPECIAL120SB OPERATOR’S MANUAL PRO 122T SB 4.11. Replacing the motor brushes When the brushes are worn, the machine turns off. The signal LED color then changes from red to green. To replace the brushes, unplug the power cord and remove the cover (1). Lift the spring (2) and remove the brush.
  • Page 27 HMSPECIAL120SB Parts list PRO 122T SB v.0.02 OPERATOR’S MANUAL PARTS LIST ITEM PART NUMBER DESCRIPTION Q-TY UKL-0563-07-00-00-0 COOLANT SYSTEM ASSY DZW-0178-09-00-00-0 SPOKE HANDLE ASSY PAS-000008 SAFETY STRAP 500 KLC-000037 5 MM HEX WRENCH WITH HANDLE KLC-000005 2.5 MM HEX WRENCH KLC-000008 5 MM HEX WRENCH KLC-000095...
  • Page 28 HMSPECIAL120SB OPERATOR’S MANUAL Parts list PRO 122T SB v.0.02 ITEM PART NUMBER DESCRIPTION Q-TY KRP-0563-20-01-00-0 ARBOR BODY AMT3-C-19-4 WKR-000032 HEX SOCKET SET SCREW WITH FLAT POINT M10x10 SPR-0563-20-02-00-0 SPRING WYP-0563-20-03-00-0 PLUNGER USZ-0220-00-04-00-0 SEAL PDK-0139-00-04-00-0 WASHER 18.8x10x1 PRS-000009 INTERNAL RETAINING RING 19w OSL-0399-17-00-00-0 SAFETY SPRING KLC-000004...
  • Page 29 Parts list PRO 122T SB v.0.02 HMSPECIAL120SB OPERATOR’S MANUAL This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited. www.itmtools.com.au...
  • Page 30 HMSPECIAL120SB OPERATOR’S MANUAL Parts list PRO 122T SB v.0.02 ITEM PART NUMBER DESCRIPTION Q-TY SLN-0563-01-00-00-1 MOTOR - 230V SRB-000114 HEX SOCKET HEAD CAP SCREW M6x20 PDK-000046 SPRING WASHER 6.1 PDK-000136 SMALL ROUND WASHER 6.4 WKR-000193 CROSS RECESSED PAN HEAD SCREW M4x8 NKD-0563-06-00-00-0 COOLANT BOOTLE BRACKET WKR-000531 HEX SOCKET ROUND HEAD SCREW WITH FLANGE M5x35...
  • Page 31 HMSPECIAL120SB OPERATOR’S MANUAL Parts list PRO 122T SB v.0.02 ITEM PART NUMBER DESCRIPTION Q-TY WKR-000529 TORX PAN HEAD SCREW 4x50 PKR-0563-01-06-00-0 STATOR COVER ASSY PKT-0563-01-06-04-0 POTENTIOMETER KNOB www.itmtools.com.au This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 32 HMSPECIAL120SB OPERATOR’S MANUAL Parts list PRO 122T SB v.0.02 ITEM PART NUMBER DESCRIPTION Q-TY WZK-0563-01-06-07-0 POTENTIOMETER SET OSL-0563-01-06-02-0 BUTTON COVER PKR-0563-01-06-01-0 STATOR COVER OBW-0563-80-05-01-0 KEYBOARD MODULE (OB1) TLJ-000151 INSULATION SLEEVE 2.6x3.9 WKR-000458 SCREW FOR PLASTIC 2.2x8 PRS-000238 EXTERNAL RETAINING RING 16z SYG-0563-01-05-01-0 SIGNALLER MDL-0563-80-04-00-0 SIGNALING MODULE (LB1) WKR-000506...
  • Page 33 HMSPECIAL120SB OPERATOR’S MANUAL Parts list PRO 122T SB v.0.02 This document is protected by copyrights. www.itmtools.com.au Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 34 HMSPECIAL120SB OPERATOR’S MANUAL Parts list PRO 122T SB v.0.02 ITEM PART NUMBER DESCRIPTION Q-TY USZ-0563-02-17-00-0 BODY SEAL KLK-000045 DOWEL PIN 5n6x12 PRS-000003 EXTERNAL RETAINING RING 12z KOL-0563-02-03-02-0 GEAR z29 WPS-0563-02-23-00-0 PARALLEL KEY 4x4x8 WLK-0563-02-02-00-0 CLUTCH SHAFT ASSY LOZ-000161 BALL BEARING 10x26x8 KOL-0563-02-07-00-0 GEAR z32, z32 WPS-0563-02-19-00-1 PARALLEL KEY 6x6x40 WLK-0563-02-06-00-0 PINION SHAFT z12...
  • Page 35 HMSPECIAL120SB OPERATOR’S MANUAL Parts list PRO 122T SB v.0.02 WIRING DIAGRAM This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited. www.itmtools.com.au...
  • Page 36 HMSPECIAL120SB Parts list PRO 122T SB v.0.02 OPERATOR’S MANUAL ELECTRONIC CONTROL UNIT ASSY This document is protected by copyrights. www.itmtools.com.au Copying, using, or distributing without permission of PROMOTECH is prohibited.