Garland MWE2W Installation, Operation & Service Manual
1 & 2 platen electric & gas clamshell grills with product recognition
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- Programming instruction (4 pages) ,
- Programming instructions (4 pages) ,
- Steps for programming grill recovery cleaning (3 pages)
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INSTALLATION/OPERATION
& SERVICE MANUAL
GARLAND 1 & 2 PLATEN
ELECTRIC & GAS
CLAMSHELL GRILLS
WITH PRODUCT RECOGNITION
MODELS:
MWE2W
MWE2S
MWG2W
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE OR
OTHER FLAMMABLE VAPORS OR LIQUIDS
IN THE VICINITY OF THIS OR ANY OTHER
APPLIANCE
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE
CAN CAUSE PROPERTY DAMAGE, INJURY,
OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
THIS EQUIPMENT MUST BE INSTALLED AND COMMISSIONED BY A PROFESSIONAL, FACTORY-TRAINED TECHNICIAN.
THIS EQUIPMENT MUST BE OPERATED UNDER AN APPROVED HOOD SYSTEM ONLY.
PART #4527466 (12 Aug 2011)
MWE1W
MWE1S
MWG1W
MANUFACTURED EXCLUSIVELY FOR McDonald's BY
GARLAND COMMERCIAL RANGES
http://www.garland-group.com/
PLEASE READ ALL SECTIONS OF THIS MANUAL AND
RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS
COMMERCIAL COOKING EQUIPMENT AND MUST
BE INSTALLED BY PROFESSIONAL PERSONNEL AS
SPECIFIED.
INSTALLATION AND ELECTRICAL CONNECTION MUST
COMPLY WITH CURRENT CODES:
IN CANADA - THE CANADIAN ELECTRICAL CODE
PART 1 AND / OR LOCAL CODES.
IN USA – THE NATIONAL ELECTRICAL CODE ANSI /
NFPA – CURRENT EDITION.
ENSURE ELECTRICAL SUPPLY CONFORMS WITH
ELECTRICAL CHARACTERISTICS SHOWN ON THE
RATING PLATE.
For Your Safety:
Post in a prominent location, instructions to be
followed in the event the user smells gas. This
information shall be obtained by consulting your
local gas supplier
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Table of Contents
Related Manuals for Garland MWE2W
Summary of Contents for Garland MWE2W
- Page 1 INSTALLATION/OPERATION & SERVICE MANUAL GARLAND 1 & 2 PLATEN ELECTRIC & GAS CLAMSHELL GRILLS WITH PRODUCT RECOGNITION MODELS: MWE2W MWE1W MWE2S MWE1S MWG2W MWG1W PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE. FOR YOUR SAFETY: THIS PRODUCT HAS BEEN CERTIFIED AS...
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Page 3: Table Of Contents
MWE2W, Canada: ........12 MWE2W, Canada: ........12 2 •... -
Page 4: Mwg2W,Ce Approved Models
CONTROL PROGRAMMING ..... . . 40 WIRING SHCHEMATIC: MWE2W-STANDARD ..86 Programming Modes; System Setup ....40 WIRING SHCHEMATIC: MWE2S-CE, WYE CONFIG . -
Page 5: Introduction
The equipment warranty coverage remains in force for two (2) years, (parts and labor), from the date the equipment is put into operation. The Garland Group agrees to repair or replace, at it’s option, any part that proves to be defective in material or workmanship at no charge for the part or normal labor. -
Page 6: Safety
External equipotential bonding conductor provided on rear of appliance. Use as applicable, in accordance with local wiring rules. The Garland clamshell grill is a semi-automatic cooking appliance. The upper platen is lowered automatically, following the manual, single-handed initiation of the cooking cycle, and raised automatically upon completion of the cooking cycle. - Page 7 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN SAFETY (continued) WARNING: This appliance must not be cleaned with a water jet. DO NOT apply ice to a HOT grill surface. NOTE: All warning labels and markings on the grill, which call attention to further dangers and necessary precautions.
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Page 8: Dimensions Specification
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION DIMENSION SPECIFICATION Dimensions: Models MWE2W, MWG2W *CABLE ENTRANCE(S) VARY SLIGHTLY DEPENDING ON UNIT CONFIGURATION 25.95in 659mm 23.69in BOTTOM GAS ONLY 602mm INLET 3/4" NPT BOTTOM GAS ONLY 4.64in... -
Page 9: Dimensions: Model Mwe1W, Mwg1W
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN DIMENSION SPECIFICATION Dimensions: Models: MWE1W, MWG1W 14.11" (358mm) BOTTOM CABLE ENTRANCE 9.25" (235mm) BOTTOM CABLE ENTRANCE 14.06" (357mm) PLATTEN DEPTH 24.00" (610mm) PLATE DEPTH 5.48" (139mm) 17.53"... -
Page 10: Dimensions: Model Mwe2S
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION DIMENSION SPECIFICATION Dimensions: Model MWE2S *CABLE ENTRANCE(S) VARY SLIGHTLY DEPENDING ON UNIT CONFIGURATION 14.11in 358mm *BOTTOM CABLE ENTRANCE 11.28in 287mm *BOTTOM CABLE ENTRANCE 14.06in 357mm 17.00in PLATEN DEPTH... -
Page 11: Dimensions: Model Mwe1S
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN DIMENSION SPECIFICATION Dimensions: Model MWE1S 14.11" (358mm) BOTTOM CABLE ENTRANCE 9.25" (235mm) BOTTOM CABLE ENTRANCE 14.06" (357mm) 17.00" PLATTEN (432mm) DEPTH PLATE DEPTH 8.50" (216mm) 17.53" (445mm) PLATTEN WIIDTH 18.00... -
Page 12: Input Specifications
208V 240V REQUIRED LOAD INPUT 16.2 48.4 38.2 48.4 33.2 Input Specifi cations, ELECTRIC FULL SIZE Grills, MWE2W, CE Approved & Export: MWE2W,CE WYE CONFIG NOMINAL AMPS PER LINE MENNEKES TOTAL 380V (220V-N) 400V (230V-N) 415V (240V-N) PLUG & SUPPLY... -
Page 13: Input Specifi Cations, Electric Single Platen Grills, Mwe1W, North America
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN INPUT SPECIFICATIONS (continued) Input Specifi cations, ELECTRIC SINGLE PLATEN Grills, MWE1W, North America: NOMINAL AMPS PER LINE TOTAL SUPPLY 208V 220V 240V REQUIRED LOAD INPUT 1 10.6 29.5... -
Page 14: North America
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INPUT SPECIFICATIONS (continued) Input Specifi cations, GAS Grills, 2 Platen MWG2W North America: NOMINAL AMPS PER LINE TOTAL SUPPLY 208V / 60Hz 220V / 60Hz 240V / 60Hz... -
Page 15: Input Specifi Cations, Gas Single Platen Mwg1W Grills, North America
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN INPUT SPECIFICATIONS (continued) Input Specifi cations, GAS SINGLE PLATEN MWG1W Grills, North America: NOMINAL AMPS PER LINE TOTAL SUPPLY 208V / 60Hz 220V / 60Hz 240V / 60Hz... -
Page 16: Installation & Startup
MUST startup piping system durin ay pressure testing of that system the grill according to Garland Commercial Ranges startup at pressures in excess of 1/2 PSIG (3.45 KPA). standards. -
Page 17: Items Included With The Purchase Of You New
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN INSTALLATION & STARTUP (continued) Items included with the purchase of your new grill from manufacturer: 1. One (1) grill 2. One (1) gas hose (for gas grills only) 3. -
Page 18: Power Supply Connection
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION & STARTUP (continued) POWER SUPPLY CONNECTION: 5. Install Front Gas connection: Isolate grill from any power source by unplugging all electrical connections. All electric connections must be made by a qualifi ed, A. -
Page 19: Hood Type & Platen Height
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN INSTALLATION & STARTUP (continued) Connect the hose and ensure the sleeve snaps fully forward against the retaining ring. With the manual shut-off valve closed, install the other end of the hose to the gas supply. If the grill is equipped with an optional front gas connection, see the sub-section titled, “Front Gas Connection”... -
Page 20: Startup Procedure
Garland Commercial Ranges for reimbursement. At receive the Lonworks Service Pin Request. the time of receipt, Garland will start the warranty period which will conclude at the end of 2 years. After the grill service pin request has been sent the... -
Page 21: Grill Startup Form Sample
McDonald’s ___________ Certification ID # __________ Store # _____________ Start-up Date ___________________________ Located on Certification Sticker Address ____________________________ City ___________________________ Model # MWE3W | MWG3W | MWE2W | MWG2W Circle One State / Province ______________________ Zip Code _______________________ Serial # ________________________________... -
Page 22: Setting Proper Combustion Level
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION & STARTUP (continued) Setting the Proper Combustion Levels 4. From a cold start, turn on zone for the burner Using the following procedure will ensure being checked and... - Page 23 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN INSTALLATION & STARTUP (continued) 7. Draw a line joining the 9. If the fl ame is still abnormal, make another mark 1/16” endpoints of the low away from the butterfl y along the joining line and and high reference rotate the butterfl y to this position.
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Page 24: Installation Of Release Material
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION OF RELEASE MATERIAL The following are the procedures for installing the Release Material sheets on the upper platen on the Garland Clamshell grill. The components shown below are included with your grill when purchased. -
Page 25: Installation Of Splash Shield
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN INSTALLATION OF SPLASH SHIELD The following is the procedure for installing the Splash Shield on the rear of the upper platen arm assembly. The Splash Shield is installed to protect the back splash from grease splashing during normal operating use of the grill. -
Page 26: Cleaning & Maintenance
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION CLEANING & MAINTENANCE ® Hi-T emp Grill Cleaner Nettoyant à chaud pour grils Limpiador de parrilla de alta temperatur CAUTION: May cause eye and skin irritation. See precautionary and KEEP OUT OF REACH OF CHILDREN CUIDADO: Puede causar irritación... - Page 27 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN CLEANING & MAINTENANCE (continued) • (This step not required on one platen version) • Apply McD Hi-Temp Grill Cleaner to front • Apply grill cleaner to side of platens starting...
- Page 28 INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION CLEANING & MAINTENANCE (continued) Rinse front, side and • back of platen surfaces • Scrub back side of with a clean, sanitizer- platens from right platen soaked grill cloth, to left platen.
- Page 29 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN CLEANING & MAINTENANCE (continued) • Rinse both sides of the Release Materialsheets • Wipe remaining grill with a clean, sanitizer- surfaces with a clean, soaked grill cloth.
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Page 30: Grill Accessories
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION GRILL ACCESSORIES Tefl on Wraparound kit Description: Tefl on Sheet (Wraparound) (1&2 platen only) Part Number: 4527642 Quantity: Description: Tefl on Wraparound Kit Part Number: 4528083 Quantity:... -
Page 31: Splash Shield
Splash Shield NEMA# L21-20P Item 4527646 Interlock Cord - 5Wire (No Garland P/N) - *** Not supplied by Garland NEMA# L15-30P 3Phase 4Wire 30 AMP Power Cord (Electric Grill ONLY) Quick-Disconnect Gas Hose (No Garland P/N) - *** Not supplied by Garland... -
Page 32: Description Of Grill Control
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION DESCRIPTION OF GRILL CONTROL Right Arrow Button – In any mode, scrolls forward through a list Left Arrow Button – In any mode, scrolls backward through a list Enter Button –... -
Page 33: Operating Procedures
There are currently 3 methods of cooking that can be upon the setting programmed in [CONFIGURE]->[GRILL utilized with the 1 & 2 platens Garland clamshell: REGION]. Each menu item consists of a function called [DISPLAY ACTIVE]. The settings in this function (AM, PM, Standard Cooking –... -
Page 34: Indicator Lights
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION OPERATING PROCEDURES (continued) Indicator Lights 6. Alarm will sound when the cook cycle is complete. The LED lights on the main control indicate the 7. Remove product and clean grill to prepare for the next temperature status of each zone. -
Page 35: Lunch In Auto Mode
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN OPERATING PROCEDURES (continued) Lunch In Auto mode Transition Cooking Note: Switching from breakfast to lunch menu items will Approximately 30 minutes before changing to the lunch take approximately 10 minutes to heat to the appropriate menu, perform the following: temperatures. -
Page 36: Product Recognition
PRODUCT RECOGNITION This Garland Clamshell grill is equipped with Product Recognition Controls (PRC). This new technology allows the user to simply start a cook cycle WITHOUT having to select a specifi c menu item. The PRC will recognize the product thickness by utilizing switches inside the upper platen and the magnets mounted on the platen arms. -
Page 37: Beef Integrity
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN BEEF INTEGRITY As shown in the previous page, lay product on the grill in 10:1 Patties - Remove in 2 stacks of 4; Probe in center the manner refl ected. Product internal temperatures are of corner patties (1, 3, 7, 8). -
Page 38: Program Logic Tree; Product Menus
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION PROGRAM LOGIC TREE; PRODUCT MENUS Press & Hold (3 seconds) Menu Item Displayed RIGHT or LEFT arrow buttons Scroll Menu Items Product Scroll Scroll Forward Library Backward... -
Page 39: Program Logic Tree; System Menus
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN PROGRAM LOGIC TREE; SYSTEM MENUS Press & Hold (3 seconds) Configure Menu Item Displayed Forward RIGHT or LEFT arrow buttons Grill Type Scroll Menu Items Platen Enabled... -
Page 40: Control Programming
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION CONTROL PROGRAMMING Programming Modes; System Setup options, see section titled “FUNCTION OPTIONS; SYSTEM MENUS” . To Change the Temperature Display Units 8. PRESS the button to save the new setting (Fahrenheit / Celcius) 9. -
Page 41: Programming Modes; Menu Items
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN CONTROL PROGRAMMING (continued) To activate / deactivate a menu item in the Normal 6. PRESS the button. The currently set Audible will Operating mode library, or change its day-part fl ash. - Page 42 INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION CONTROL PROGRAMMING (continued) To change the grill upper platen set point temperature To Change the Toast Buns time 1. Using the button, select the menu item that NOTE: Grill temperature set points are preset in the controller to the requires a cook time change.
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Page 43: To Restore Factory Defaults For All
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN CONTROL PROGRAMMING (continued) To Add NEW Menu Items 21. PRESS the button to save the new gap setting. 22. PRESS the button 2X to exit and return to the normal The following programming instructions serves as a GUIDE for operating mode. -
Page 44: Probe Calibration
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION PROBE CALIBRATION Monthly Calibration of Grill Temperature Zones 4. Select a heat zone display using the buttons. 5. Allow at least 5 seconds for the pyrometer to respond Tools: Digital Pyrometer with Surface Probe and stabilize. -
Page 45: Thermocouple Locations
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN THERMOCOUPLE LOCATIONS 17.53in [445mm] PLATEN WIDTH 8.766in [223mm] SLIM SIZE ELECTRIC MODEL ONLY 36.000 4.25in [914mm] [108mm] 11.875in [302mm] 11.88in [302mm] PLATE DEPTH 9.00in 9.00in [108mm] BACK OF... -
Page 46: Factory Default Settings
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION FACTORY DEFAULT SETTINGS Clam Menu Items Page 46 PART #4527466 (12 Aug 2011) -
Page 47: Flat Menu Items
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN FACTORY DEFAULT SETTINGS Flat Menu Items PART #4527466 (12 Aug 2011) Page 47... -
Page 48: Function Options; System Menus
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION FUNCTION OPTIONS; SYSTEM MENUS SOFTWARE V222 System Menu Sub Menu Options Description of Options Default Configure Menu Electric Electric Grill Type Setting that tells control whether grill is electric or gas. Must be set correctly to identify number of heat zones. -
Page 49: Error Messages/Troubleshooting
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN ERROR MESSAGES/TROUBLESHOOTING DISPLAYED MEANING POSSIBLE CAUSES POSSIBLE SOLUTION MESSAGE Wrong sensor type Identify sensor as “ungrounded type” Poor termination Review wiring instructions GRILL PROBE Error for grill temperature... - Page 50 INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION ERROR MESSAGES/TROUBLESHOOTING (continued) DISPLAYED MEANING POSSIBLE CAUSES POSSIBLE SOLUTION MESSAGE Shorted temperature sensor Continuity check to ground No temperature increase Solid state relays are not on HEAT ERROR...
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Page 51: Platen Leveling (Zeroing)
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN PLATEN LEVELING (ZEROING) 3) Remove the shoulder Shoulder Bolt Assy bolt locking caps. Leveling Point (REAR) Shoulder Bolt Assy Leveling Point (FRONT RIGHT) Shoulder Bolt Assy Leveling Point (FRONT LEFT) 1) Enter the “LEVEL/REED SW”... -
Page 52: To Set The Reed Switches
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION TO SET THE REED SWITCHES In order to ensure that the platen reed switches are in 4) Using the Platen their proper location, you must ensure that the distance... -
Page 53: To Change The Magnet Assembly
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN TO CHANGE THE MAGNET ASSEMBLY 4. Install new mag- net assembly from the bot- 1. Remove grease tom up. ENSURE cup and lock nut. PROPER SEATING. CROSS THREAD- ING CAN OCCUR. - Page 54 INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION TO REPLACE THE LINEAR ACTUATOR (continued) 8. Support the 4. With the weight of weight of the plat- the platen sup- en while removing ported by the the pry bar.
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Page 55: To Replace Shaft Seal
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN TO REPLACE THE LINEAR ACTUATOR (continued) 10. Re-install linear actuator into rack assembly. If motor does not clear the cross member, use pry bar to gently lift and fi t as previ- 12. -
Page 56: To Replace Shaft Seal & Cap O-Ring
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION TO REPLACE THE SHAFT SEALS (continued) 4. Lift up the seal cap through shaft and re- 5. Remove old screw o-rings and replace by place old shaft seal by the new split shaft new o-rings. - Page 57 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN TO REPLACE THE SHAFT SEALS & CAP O-RINGS (continued) 3. Carefully lift platen assembly of shaft as- sembly and place gently on grill plate. Pro- tect grill surface with a piece of cardboard or rag to avoid scratches on grill surface.
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Page 58: To Update Control Software (Main Ctrl)
TO UPDATE CONTROL SOFTWARE (main control) THE FOLLOWING INSTRUCTIONS ARE FOR USE WITH THE GARLAND ZIPGRADER TO UPLOAD NEW CONTROL SOFTWARE INTO WATLOW CONTROL (PN 4526975) AND WATLOW MOTOR CONTROL (PN 4521682). To connect and up- 2. -
Page 59: To Update Control Software (Motor Ctrl)
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN TO UPDATE CONTROL SOFTWARE (main control) 5. Control upgrade is complete when the control displays FULL DEFAULT and then returns to the OFF position. WAIT FOR THE ZIPGRAD- ER TO AUTOMATI- 3. - Page 60 INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION TO UPDATE CONTROL SOFTWARE (motor control) (continued) 2. Attach RJ12 - 6 conductor Modular Tele- phone Cable to ZipGrader & Motor Speed- Control (MSC) board. a. Attach Cable to the ZipGrader b.
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Page 61: Electric Heating Elements
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN ELECTRIC HEATING ELEMENTS (1 lane shown) UPPER PLATEN ELEMENTS: ALL GRILLS FRONT OF GRILL 3100 WATTS TOTAL (per platen) (3 ELEMENTS @ 1033 WATTS EACH) LINE ELEMENT... -
Page 62: Parts Id: Grill Exterior
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION PARTS ID: GRILL EXTERIOR TWO PLATEN **Intl Only ONE PLATEN **Intl Only Page 62 PART #4527466 (12 Aug 2011) - Page 63 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN PARTS ID: GRILL EXTERIOR CRITI- ITEM # PART # DESCRIPTION 4528941 1P STD GAS GRIDDLE ETCH 4528940 1P STD ELECT GRIDDLE 4528942 1P SLIM ELECT GRIDDLE 4526468...
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Page 64: Parts Id: Grill Element Electric Models
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION PARTS ID: GRILL ELEMENT, ELECTRIC MODELS X8 THIS LEVEL X8 THIS LEVEL X4 THIS LEVEL 2P Grill Element Electric Page 64 PART #4527466 (12 Aug 2011) - Page 65 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN PARTS ID: GRILL ELEMENT, ELECTRIC MODELS CRITI- ITEM # PART # DESCRIPTION 1857207 ELEMENT, 2500W 208V 1857203 ELEMENT, 2500W 220V 1857209 ELEMENT, 2295W 230V 1857302 ELEMENT CLAMP...
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Page 66: Parts Id: Grill Burner Gas Models
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION PARTS ID: GRILL BURNER, GAS MODELS (X4) (X12) GAS VERSION ONLY BACK FRONT 1PLATEN WYE SYSTEM Page 66 PART #4527466 (12 Aug 2011) - Page 67 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN PARTS ID: GRILL BURNER, GAS MODELS CRITI- ITEM # PART # DESCRIPTION 4526711 1/8 X 3/4 WOVEN FG TAPE, 16.5” LG 4526496 FLUE ASSEMBLY 4526489 BURNER BOX ASSEMBLY 4526492 TRAY STIFFENING PLATE LT &...
- Page 68 INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION PARTS ID: GRILL BURNER, GAS MODELS (continued) CRITI- ITEM # PART # DESCRIPTION 1864803 IGNITION CABLE 4525575 IGNITION CABLE, CE 4525845 BLOWER MOTOR 120VAC 4526139 BLOWER MOTOR 230VAC...
- Page 69 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN PART #4527466 (12 Aug 2011) Page 69...
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Page 70: Parts Id: Upper Platen Assembly All Models
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION PARTS ID: UPPER PLATEN ASSEMBLY, ALL MODELS 04 - 2P Platen Assembly Page 70 PART #4527466 (12 Aug 2011) - Page 71 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN PARTS ID: UPPER PLATEN ASSEMBLY, ALL MODELS CRITI- ITEM # PART # DESCRIPTION 4526953 PLATEN LID 4526982 PLATEN WEIGHT W/A 1859102 PLATEN ADJUSTER CAP 4521793 PLATEN ADJUSTER LOCKNUT...
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Page 72: Parts Id: Platen Lifting Mechanism All Models
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION PARTS ID: PLATEN LIFTING MECHANISM, ALL MODELS Stop Limit Switch Assembly 17 16 05 - 2P Lifting Mechanism Page 72 PART #4527466 (12 Aug 2011) - Page 73 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN PARTS ID: PLATEN LIFTING MECHANISM, ALL MODELS CRITI- ITEM # PART # DESCRIPTION 4526420 ACTUATOR FRAME, PAINTED 4526446 ACTUATOR FRAME BRACE, PAINTED 4529192 1P ACTUATOR FRAME BRACE...
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Page 74: Wiring Harnesses, All Models
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION PARTS ID: WIRING HARNESSES, ALL MODELS S5 DETAIL Part#:1859803 Main Power Switch (Molex Plug to Terminal Block) 1=ORG 5=BLK 2=BRN 6=WHT 4=RED Part#:4527095 Upper Platen Harness (Molex Plug to Upper Platen) - Page 75 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN PARTS ID: WIRING HARNESSES, ALL MODELS Part#:1859813 Main Heater Harness Electric Grill (Molex Plug to Grill Plate Heating Elements) EXPORT ONLY S1 DETAIL 1,2,3=BLK 11,12,13=WHT P5 DETAIL...
- Page 76 INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION PARTS ID: WIRING HARNESSES, ALL MODELS P1 DETAIL Part#:4527133 Reed Switch Harness BLACK Part#:4522078 2 Speed Fan Harness P3 DETAIL Part#:4521770 Terminal Block Harness JUMPER (Terminal Block to Molex Plug)
- Page 77 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN PARTS ID: WIRING HARNESSES, ALL MODELS Part#:4522324 Terminal Block Harness (Mennekes Socket to Terminal Blocks) EXPORT ONLY See wiring diagram 4522634 - This harness used if 1~220...
- Page 78 INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION WIRING HARNESS, 1&2 PLATEN MODELS 4527096 Page 78 PART #4527466 (12 Aug 2011)
- Page 79 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN WIRING HARNESS, 1&2 PLATEN EXPORT MODELS 4527097 PART #4527466 (12 Aug 2011) Page 79...
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Page 80: Wiring Shchematic: Mwe1W-Standard
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION WIRING SCHEMATIC: MWE1W - STANDARD - 4529269 Page 80 PART #4527466 (12 Aug 2011) -
Page 81: Wiring Shchematic: Mwe1W/S-Ce, Wye Config
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN WIRING SCHEMATIC: MWE1W - CE, WYE CONFIG-4529270 PART #4527466 (12 Aug 2011) Page 81... -
Page 82: Wiring Shchematic: Mwe1W-Ce, Wye Config
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION WIRING SCHEMATIC: MWE1W, CE WYE CONFIG HK ONLY 4529271 Page 82 PART #4527466 (12 Aug 2011) - Page 83 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN WIRING SCHEMATIC: MWG1, 4529727 PART #4527466 (12 Aug 2011) Page 83...
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Page 84: Wiring Shchematic: Mwg1W
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION WIRING SCHEMATIC: MWG1W EXPORT, 4529273 Page 84 PART #4527466 (12 Aug 2011) -
Page 85: Wiring Shchematic: Mwg1W-Expoty
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN WIRING SCHEMATIC: MWE1S, CE WYE CONFIG, 4529274 PART #4527466 (12 Aug 2011) Page 85... -
Page 86: Wiring Shchematic: Mwe2W-Standard
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION WIRING SCHEMATIC: MWE2S, CE WYE CONFIG, 4526949 Page 86 PART #4527466 (12 Aug 2011) -
Page 87: Wiring Shchematic: Mwe2S-Ce, Wye Config
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN WIRING SCHEMATIC: MWE2W,CE WYE CONFIG 4527225 PART #4527466 (12 Aug 2011) Page 87... -
Page 88: Wiring Shchematic: Mwe2W-Ce, Wye Config
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION WIRING SCHEMATIC: MWG2, STANDARD, 4527826 Page 88 PART #4527466 (12 Aug 2011) -
Page 89: Wiring Shchematic: Mwg2W
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN WIRING SCHEMATIC: MWG2W, EXPORT, 4527833 PART #4527466 (12 Aug 2011) Page 89... -
Page 90: Wiring Shchematic: Mwg2W, Export
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION WIRING SCHEMATIC: MWE2W STANDARD, 4528087 Page 90 PART #4527466 (12 Aug 2011) -
Page 91: Declaration Of Conformity
GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN DECLARATION OF CONFORMITY (CE Marked Models) ODELS HE ABOVE PRODUCT SERIES HAS BEEN DESIGNED AND MANUFACTURE IN ACCORDANCE WITH THE FOLLOWING DIRECTIVES AS APPLICABLE AND AMENDED BASED ON THE LATEST AMENDED... -
Page 92: Part #4527466 (12 Aug
INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION REVISION HISTORY EVISION ISTORY EVISION ETAILS Aug 12, 2011 One platen version added into Service Manual. Page 92 PART #4527466 (12 Aug 2011) - Page 93 GARLAND CLAMSHELL GRILLS WITH PRODUCT RECOGNITION INSTALLATION/OPERATION & SERVICE MANUAL - 1&2 PLATEN...
- Page 94 Installation, Operation & Service Manual 1&2-Platen Gas/Electric Clamshell Grills With Product Recognition Manufactured Exclusively For McDonald’s By Garland Commercial Ranges http://www.garland-group.com PART #4527466 (12 Aug 2011)