SICK AOS501 Operating Instructions Manual
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SICK AOS501 Operating Instructions Manual

Object detection systems
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O P E R A T I N G I N S T R U C T I O N S
AOS PRIME
Object Detection Systems

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  • Page 1 O P E R A T I N G I N S T R U C T I O N S AOS PRIME Object Detection Systems...
  • Page 2 Other product names in this document may also be trademarks and are only used here for identification purposes. Original documents The German version 8016731/ZPQ5 of this document is an original SICK AG document. SICK AG does not assume liability for the correctness of a non-authorized translation.

  • Page 3: Table Of Contents

    Potential hazardous points ..............13 Protecting the environment ................16 Product description ....................17 Scope of delivery ....................17 3.1.1 Scope of delivery, AOS501-AOS504 ..........17 3.1.2 Scope of delivery, AOS101-AOS104 ..........19 Components in the system ................21 3.2.1 The LMS511/LMS111 laser scanners ..........
  • Page 4 Replacing a laser scanner ..............93 7.3.2 Replacing Flexi Soft control modules ..........93 Fault diagnosis ......................95 Response to faults .....................95 SICK Support ......................95 Component fault indicators ................95 8.3.1 Fault indicator on the LMS511 / LMS111 laser scanners ....95 8.3.2 Flexi Soft control fault indicator ............96 Diagnostics ......................98...
  • Page 5 9.1.2 Performance ..................101 9.1.3 Interfaces ..................101 9.1.4 Mechanics/electronics ..............101 9.1.5 Ambient data ..................102 AOS501 - AOS504 / AOS502 STS ..............103 9.2.1 Features .................... 103 9.2.2 Performance ..................103 9.2.3 Interfaces ..................103 9.2.4 Mechanics/electronics ..............103 9.2.5...

  • Page 6: About These Operating Instructions

    AOS Prime. Described software versions Software Function Status SOPAS ET SICK Engineering Tool for the configuration and ≥ V 3.0 diagnostics of the AOS Prime FSD Flexi Soft Designer Configuration and diagnostic software for the control ≥ V 1.7 Tab.

  • Page 7: Information Depth

    Measurement sensor = laser scanner from SICK AG American wire gage = standardization and classification of wires and cables according to type, diameter, etc. SICK Engineering Tool = software for configuring and diagnosing the LMS111 and SOPAS LMS511 laser scanner...

  • Page 8: Symbols Used

     Alternating display of characters, e.g., L and 2  O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 9: Safety

    The AOS Prime is used in monitoring applications where a stand-alone laser scanner is not sufficient and high operational reliability of the system provides added value. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...

  • Page 10: Intended Use

    In the event of any other usage or of modification to the system – including in the context Note of mounting and installation – any claims against SICK AG under the warranty will be rendered void. O P E R A T I N G I N S T R U C T I O N S | AOS Prime...

  • Page 11: General Safety Notes And Protective Measures

    This icon refers to supplementary technical documentation. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...

  • Page 12: General Safety Notes

    AOS Prime is used. The system operator must be instructed by qualified safety personnel and must read the operating instructions. • Maintenance and repair work must only be done by trained and authorized SICK AG service technicians or qualified safety personnel of the customer.

  • Page 13: Potential Hazardous Points

    ▸ Observe the up-to-date safety regulations when working on electrical systems. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...
  • Page 14 The housings of the devices must not be opened. The devices are sealed. If the device is opened, any warranty claims against SICK AG will be void. O P E R A T I N G I N S T R U C T I O N S | AOS Prime...
  • Page 15 Immediately stop system operation if you cannot clearly identify the fault and if you cannot safely remedy the problem. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...

  • Page 16: Protecting The Environment

    Dispose of all electronic assemblies as hazardous waste. The electronic assemblies are easy to dismantle. SICK AG does not take back devices that are unusable or irreparable. Note O P E R A T I N G I N S T R U C T I O N S | AOS Prime...

  • Page 17: Product Description

    3.1.1 Scope of delivery, AOS501-AOS504 The AOS501 configuration consists of a pre-configured LMS511 laser scanner, the Flexi Soft control (comprising the main module and an I/O expansion module) and a connection box for bridging large distances between the laser scanner and the terminal compartment.
  • Page 18 The “SOPAS” and Flexi Soft Designer configuration tools can be downloaded at www.sick.com. Part No. Quantity Description Optional 2063050 Weather hood 180° LMS511 Scope of delivery includes the same items listed for the AOS501, except for the following AOS502 differences: Part No. Quantity Description 1066130 AOS502...

  • Page 19: Scope Of Delivery, Aos101-Aos104

    Ethernet), with three pre-wired M12 cables, 8-pin 2046025 Mounting kit for laser scanner 6030928 Ethernet connection cable SSL-2J04-G10ME The “SOPAS” and Flexi Soft Designer configuration tools can be downloaded at www.sick.com. Part No. Quantity Description Optional 2046458 LMS111 weather hood 270°...
  • Page 20 Flexi Soft I/O module FX3-XTIO84002 2062346 Connection box 2046025 Mounting kit for laser scanner O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 21: Components In The System

    The contamination signals can be merged using the central Flexi Soft control and can be output via a shared application diagnostic output. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...

  • Page 22: The Flexi Soft Control

    AOS functions necessary for checking both the object detection system and the internal self-test of the sensors. O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 23: The Test Target

    Alternatively, it is possible to use a stationary machine or system part as a test target. Note 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...

  • Page 24: The Connection Box Of The Laser Scanner

    (max. 20 m) (see chapter 5.2 Connecting the LMS111 laser scanner). O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 25: Principle Of Operation

    Flexi Soft. However, they are not the primary feature of the AOS Prime object detection system! 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...

  • Page 26: Fig. 9: Switching Signals For The Internal Self-Testing Of The Aos Prime

    In exceptional cases, the predefined wait time must be adjusted via the Flexi Soft parameters. O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 27: Status Indicators

    The 7-segment display is used for diagnostics when errors or faults occur (see chapter Fault indicator on the LMS511 / LMS111 laser scanners). 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...

  • Page 28: Leds On The Flexi Soft

    Tab. 5: Status indicators on the Flexi Soft expansion module O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 29: Parameter Memory

    (see chapter 7.3.1 Replacing a laser scanner). 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...

  • Page 30: Mounting

    For systems that vibrate heavily, use shock absorbers to prevent the possibility of fixing screws coming loose unintentionally. O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 31: Mounting The Lms511 Laser Scanner

    ▸ Mount the local connection box next to or above the LMS111 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...

  • Page 32: Mounting The Lms 111 Laser Scanner

    Mount the local connection box next to or above the LMS111 O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 33: Mounting The Flexi Soft Control

    Install end pieces on the left and right sides. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...

  • Page 34: Mounting And Positioning The Test Targets

    Fig. 20: Mounting the test target for the LMS511 laser scanner O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 35: Fig. 21: Mounting The Test Target For The Lms111 Laser Scanner

    The laser beam should hit the test target perpendicularly. Note 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...

  • Page 36: Electrical Installation

    Connecting the Flexi Soft main module and I/O module to the power supply O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 37: Connecting The Lms511 Laser Scanner

    Tab. 8: Connection of LMS511 laser scanner and connection box 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...

  • Page 38: Connecting The Installation Cable In The Connection Box

    19-21 and 20-22 are not jumpered. The 0-V outputs of both power supply units must be connected for potential equalization. O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 39: Wiring The Installation Cable Wires To The Flexi Soft Control

    Tab. 10: Connecting the power supply to terminals in the control cabinet (LMS511 laser scanner) 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...

  • Page 40: Connecting Additional Lms511 Laser Scanners To Flexi Soft

    This file is included in the AOS Prime scope of delivery. O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 41: Connecting The Lms111 Laser Scanner

    Be sure to also observe the electrical diagrams contained in the annex to these operating Recommendation instructions! 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...

  • Page 42: Fig. 27: Connection Of The Lms511 Laser Scanner And The Connection Box

    Tab. 13: Connection of LMS111 laser scanner and connection box O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 43: Fig. 28: Connecting Wires In The Connection Box (Min. Wiring)

    17-19 and 18-20 are not jumpered. The 0-V outputs of both power supply units must be connected for potential equalization. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...

  • Page 44: Fig. 29: Connecting The Power Supply To Terminals In The Control Cabinet

    Tab. 15: Connecting the power supply to terminals in the control cabinet (LMS111 laser scanner) O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 45: Fig. 30: Wiring The Switching Inputs And Outputs In The Control Cabinet

    Tab. 16: Wiring the switching inputs and outputs in the control cabinet (LMS111 laser scanner) 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...

  • Page 46: Using The Pre-Configured System Cables

    Be sure to also observe the electrical diagrams contained in the annex to these Recommendation operating instructions! O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 47: Fig. 32: Wiring The Power Supply Cable (Lms111 Laser Scanner)

    The power supply unit must fulfill the requirements of the laser measurement sensor. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...

  • Page 48: Fig. 33: Wiring The Data/Input Cable And I/O Cable In The Control Cabinet

    The other wires are not used by the AOS Prime. Note ▸ Insulate the open ends. O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 49: Connecting Additional Lms111 Laser Scanners To The Flexi Soft

    In total, the control can be used to operate up to 12 modules (144 I/O signals). 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...

  • Page 50: Commissioning

    The switching input and output LEDs are illuminated according to the field status of the Note connected laser scanners. O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 51: Checking The Operating State Of The Laser Scanners

    The OK LED must also be illuminated. The 7-segment display is blank. Fig. 35: Checking the operating state of the laser scanners 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...

  • Page 52: Configuring Laser Scanners Using Sopas

    Fig. 37: Pre-configured LMS111 evaluation cases (red = AOS basic function) O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...
  • Page 53 Not relevant Warning Tab. 22: AOS basic function evaluation cases 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...

  • Page 54: Preparation Work

    COMMISSIONING 6.3.2 Preparation work 6.3.2.1 Installing SOPAS Install the latest version of the configuration software from the SICK homepage on the configuration PC. 1. Open the www.sick.de website in the browser. 2. Enter SOPAS in the search field and start the search.

  • Page 55: Fig. 38: Connecting The Laser Scanner And The Configuration Pc

    The initial screen is displayed. A new project is automatically created in SOPAS. One or more devices are combined and edited in a single project. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...

  • Page 56: Loading Laser Scanners Into The Sopas Project

    Click Next to confirm your selection. O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...
  • Page 57 The laser scanner (like all SICK devices) uses two ports. Ports are part of the network Note address and can be used to establish various connections between the devices. Port 2112 is freely configurable but port 2111 is a fixed port for outputting data.
  • Page 58 1. Press OK to confirm you have seen the notification. 2. Click Install device driver in the tile. O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 59: Fig. 39: Loading Standard Parameters Into The Sopas Project

    Fig. 39: Loading standard parameters into the SOPAS project 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...
  • Page 60 Double-click on the device symbol or on the upper blue frame of the tile. A separate editing window of the laser scanner opens. O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 61: Notes On The Configuration Interface

    The parameters that were previously shown grayed out in the windows are now accessible. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...

  • Page 62: Configuring Monitoring Fields

    In addition, the monitor also visualizes the monitoring fields which you later configure (in the example of the stopping and the test field). O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...
  • Page 63 Clicking on the double arrow again displays the right area. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...
  • Page 64 Check whether the scan line moves together with the object and accurately reproduces the modified surrounding contour (arrow). O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...
  • Page 65 5. Click Next to move to the next page. There, you will see a display of the spatial conditions as detected by the laser scanner. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...
  • Page 66 If the scan lines of the laser scanner are not displayed, click on the Display scan line icon in the toolbar. Note O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...
  • Page 67 Click on the Display all active points icon to zoom in or zoom out on the view of all active points of the monitoring field. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...
  • Page 68 O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...
  • Page 69 The surrounding contour must change accordingly. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...
  • Page 70 8. Click on Next and close the editing area of the first field with End. The software takes you back to the list of fields. O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...
  • Page 71 The relevant field(s) appear(s) immediately. 3. Close the Background fields window by clicking OK. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...
  • Page 72 Tab. 23: Field editing toolbar in SOPAS O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 73: Configuring Evaluation Cases

    4. Click the Edit icon. A window then opens for the configuration of the particular evaluation strategy. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...
  • Page 74 ... and Stop-out2 have been defined with different assignments to a switching output (output 1 or output 2) for the stopping field. O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 75: Testing The Infringement Of The Monitoring Fields

    The test field shown is thus displayed in yellow. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...

  • Page 76: Transferring And Saving Parameters To The Device

    To do this, click on the Save permanently icon in the SOPAS toolbar. The configuration is permanently saved on the laser scanner. O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 77: Exporting The Device

    3. Click Next. The device file is saved. 4. Finish the export with Complete. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...

  • Page 78: Configuring The Modular Control With Flexi Soft Designer

    Flexi Soft operating instructions. O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 79: Preparation Work

    COMMISSIONING 6.4.1 Preparation work 6.4.1.1 Installing Flexi Soft Designer Install the latest version of the configuration software from the SICK homepage on the configuration PC. 1. Open the www.sick.com website in the browser. 2. Enter Flexi-Soft-Designer in the search field and start the search.

  • Page 80: Fig. 40: Connecting The Flexi Soft And The Configuration Pc

    Use the separate Flexi Soft-QuickStart_downloads.pdf instructions on the USB stick for Note the step-by-step process. O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 81: Opening The Project File Containing The Parameter Set

    In our example, a hardware configuration was loaded that consists of the central control unit and an expansion module. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...

  • Page 82: Transferring The Parameter Set To The Control Unit

    If necessary, select the required connection type by double-clicking on the corresponding icon. O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...
  • Page 83 Flexi Soft Designer is transferred to the control module. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...
  • Page 84 You can then start the transferred configuration after verification. So first click on No. O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 85: Fig. 41: View Of The Hardware Configuration And The I/O Signal States When

    For this purpose, the Receive and compare configuration icon is activated in the vertical toolbar after the test. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...

  • Page 86: Testing The Configuration

    When multiple laser scanners and I/O modules are used, the warning signals are always Note combined on output Q3. O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 87: Fig. 42: Signal States On The Inputs (Lms Outputs) And On The Outputs With

    5.2.4 Connecting additional LMS511 laser scanners to Flexi Soft). 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...

  • Page 88: Verifying And Saving The Configuration

    The report can be saved by clicking the disk icon. Note O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 89: Preventing The Configuration From Being Overwritten

    Then, switch the power supply back on again. The system should automatically start up again. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...

  • Page 90: Check The Stopping And Warning Response Of The Application

    • The proper system response (e.g., cut-off by the customer switching outputs) must be checked on the control. O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 91: Maintenance

    Check the sturdiness of the brackets by looking for cracks and other signs of damage. ▸ Check the screw connections once a year. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...

  • Page 92: Replacing Components

    Avoid scratching and chafing movements on the inspection window. Static charge may cause dust particles to stick to the inspection window. You can mitigate Note this effect by using anti-static plastic cleaner (part no. 5600006) and a SICK lens cloth (part no. 4003353). Replacing components Faulty or damaged components must be dismantled and replaced with new or repaired components.

  • Page 93: Replacing A Laser Scanner

    Claims under the warranty rendered void Some of the housing screws on the devices are sealed. Any claims against SICK AG under the warranty will be rendered void if the seals are damaged or if the device is opened. The housing must only be opened by authorized SICK service personnel.

  • Page 94: Fig. 43: Removing The Connector Plug From The Flexi Soft Main Module

    O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 95: Fault Diagnosis

    SICK Support If you cannot remedy the error with the help of the information provided in this chapter, please contact your SICK subsidiary. Component fault indicators This section explains what the LED fault indicators of the individual devices mean and how to respond to them.

  • Page 96: Flexi Soft Control Fault Indicator

    Tab. 27: LED fault indication on the Flexi Soft main module O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...
  • Page 97 (1 Hz) Tab. 28: Fault indicator on the expansion module 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...

  • Page 98: Diagnostics

    For a more detailed analysis of the error, refer to the operating instructions for the Note LMS511 or LMS111 laser scanner or contact SICK support. O P E R A T I N G I N S T R U C T I O N S | AOS Prime...

  • Page 99: Flexi Soft Diagnostics

    The diagnostic display allows you to further isolate the problem if the error situation is unclear or if there are availability issues. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...
  • Page 100 Flexi Soft Designer (software). SICK support is also happy to provide further assistance with error analysis. O P E R A T I N G I N S T R U C T I O N S | AOS Prime...

  • Page 101: Technical Specifications

    Flexi Soft: 5 Hz ... 500 (EN 61131-2) Laser scanner: (EN 60068-2-6 (1995-04)) 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...

  • Page 102: Ambient Data

    Laser scanner: –30 °C ... 70 °C Permissible relative humidity Flexi Soft: 10% ... 95%, non-condensing O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 103: Aos501 - Aos504 / Aos502 Sts

    TECHNICAL SPECIFICATIONS AOS501 - AOS504 / AOS502 STS 9.2.1 Features Application AOS 501 - AOS 504 Basic system for diverse areas of application AOS502 STS STS cranes Number of laser scanners AOS 501 (1064409) AOS 502 (1066130) AOS 503 (1066131)

  • Page 104: Ambient Data

    Laser scanner: -30 °C ... 70 °C Permissible relative humidity Flexi Soft: 10% ... 95%, non-condensing O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 105: Aos Prime Dimensional Drawings

    Dimensional drawing of the LMS511 laser scanner Fig. 45: Dimensional drawings of the LMS511 laser scanner 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...

  • Page 106: Fig. 46: Mounting Kit And Adapter Plate (Accessory Set 1)

    Fig. 46: Mounting kit and adapter plate (accessory set 1) O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 107: Fig. 47: Dimensional Drawings Of The Lms511 Laser Scanner With Weather Hood

    TECHNICAL SPECIFICATIONS Fig. 47: Dimensional drawings of the LMS511 laser scanner with weather hood 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...

  • Page 108: Dimensional Drawing Of The Lms111 Laser Scanner

    Dimensional drawing of the LMS111 laser scanner Fig. 48: Dimensional drawing of the LMS111 laser scanner O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 109: Fig. 49: Dimensional Drawing Of The 190° Weather Hood

    Fig. 49: Dimensional drawing of the 190° weather hood Fig. 50: Dimensional drawing of the 270° weather hood 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime...

  • Page 110: Dimensioned Drawing Of The Fx3Cpu0 Main Module With System Plug

    Fig. 52: 9.2.4 Dimensional drawing of the FX3-XTIO expansion module O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 111: Electrical Wiring Diagrams

    + 24VDC + 24VDC Tab. 29: Configuration with common stop output 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...
  • Page 112 + 24VDC + 24VDC Tab. 30: Configuration with separate stop output O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 113: Aos501 Wiring Diagram

    TECHNICAL SPECIFICATIONS 9.4.2 AOS501 wiring diagram Overview 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...
  • Page 114 TECHNICAL SPECIFICATIONS Laser scanner O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...
  • Page 115 TECHNICAL SPECIFICATIONS Flexi Soft 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...

  • Page 116: Aos502 Wiring Diagram

    TECHNICAL SPECIFICATIONS 9.4.3 AOS502 wiring diagram Overview O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...
  • Page 117 Laser scanner* * The wiring is identical for all laser scanners. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...
  • Page 118 TECHNICAL SPECIFICATIONS Flexi Soft O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 119: Aos503 Wiring Diagram

    TECHNICAL SPECIFICATIONS 9.4.4 AOS503 wiring diagram Overview 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...
  • Page 120 Laser scanner* * The wiring is identical for all laser scanners. O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...
  • Page 121 TECHNICAL SPECIFICATIONS Flexi Soft 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...

  • Page 122: Aos504 Wiring Diagram

    TECHNICAL SPECIFICATIONS 9.4.5 AOS504 wiring diagram Overview O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...
  • Page 123 Laser scanner* * The wiring is identical for all laser scanners. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...
  • Page 124 TECHNICAL SPECIFICATIONS Flexi Soft O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 125: Aos101 Wiring Diagram

    TECHNICAL SPECIFICATIONS 9.4.6 AOS101 wiring diagram Overview 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...
  • Page 126 TECHNICAL SPECIFICATIONS Laser scanner O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...
  • Page 127 TECHNICAL SPECIFICATIONS Flexi Soft 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...

  • Page 128: Aos102 Wiring Diagram

    TECHNICAL SPECIFICATIONS 9.4.7 AOS102 wiring diagram Overview O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...
  • Page 129 Laser scanner* * The wiring is identical for all laser scanners. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...
  • Page 130 TECHNICAL SPECIFICATIONS Flexi Soft O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 131: Aos103 Wiring Diagram

    TECHNICAL SPECIFICATIONS 9.4.8 AOS103 wiring diagram Overview 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...
  • Page 132 Laser scanner* * The wiring is identical for all laser scanners. O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...
  • Page 133 TECHNICAL SPECIFICATIONS Flexi Soft 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...

  • Page 134: Aos104 Wiring Diagram

    TECHNICAL SPECIFICATIONS 9.4.9 AOS104 wiring diagram Overview O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...
  • Page 135 Laser scanner* * The wiring is identical for all laser scanners. 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...
  • Page 136 TECHNICAL SPECIFICATIONS Flexi Soft O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...

  • Page 137: Appendix

    Configuration with common stop output ............111 Tab. 30: Configuration with separate stop output ............112 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...

  • Page 138: List Of Figures

    APPENDIX 10.2 List of figures Fig. 1: Main components of the AOS Prime AOS501 ............17 Fig. 2: Main components of the AOS Prime AOS101 ............19 Fig. 3: Laser output aperture on the LMS511 / LMS111 laser scanner .....21 Fig. 4: Evaluation of reflection pulses by the laser scanner .........22...
  • Page 139 Fig. 52: 9.2.4 Dimensional drawing of the FX3-XTIO expansion module ....110 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...

  • Page 140: Keywords Index

    Mounting locations ......30 Fault indicator ........95 Field actions ......... 25 O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...
  • Page 141 Testing for operating state Scanning field ........30 Flexi Soft ........... 50 Scope of delivery, AOS101 ....19 LMS ........... 51 Scope of delivery, AOS501 ....17 Testing the configuration ..... 90 Servicing ..........91 SICK Support .........95 SOPAS ..........52–78 Use areas ..........9 Starting up..........50...
  • Page 142 APPENDIX O P E R A T I N G I N S T R U C T I O N S | AOS Prime 8016800/ZPQ5/2017-08-15|SICK Subject to change without notice...
  • Page 143 APPENDIX 8016800/ZPQ5/2017-08-15|SICK O P E R A T I N G I N S T R U C T I O N S | AOS Prime Subject to change without notice...
  • Page 144 Phone +36 1 371 2680 Phone +386 591 788 49 E-Mail office@sick.hu E-Mail office@sick.si India South Africa Phone +91 22 4033 8333 Phone +27 11 472 3733 Further locations at www.sick.com E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com...

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