SICK S3000 Operating Instructions Manual
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SICK S3000 Operating Instructions Manual

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O P E R A T I N G I N S T R U C T I O N S
S3000
Safety laser scanner
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  • Page 1 O P E R A T I N G I N S T R U C T I O N S S3000 Safety laser scanner...
  • Page 2 This document is protected by the law of copyright, whereby all rights established therein remain with the company SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG.

  • Page 3: Table Of Contents

    Restart .........................35 4.5.1 Restart interlock................35 4.5.2 Restart delay ..................36 4.5.3 Reset....................37 Application diagnostic output/universal I/O connections ........38 Internal or external OSSDs .................39 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 4 Pre-assembled system plugs ................90 6.3.1 Pre-assembled system plugs with flying leads........ 90 Configuration connection M8 × 4 (serial interface)........... 92 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009942/V430/2011-06-03 Subject to change without notice...
  • Page 5 Regular inspection of the protective device by qualified safety personnel................110 9.2.3 Daily testing of the protective device by a specialist or authorized personnel ..............111 Re-commissioning.................... 112 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 6 EC declaration of conformity................154 14.2 Checklist for the manufacturer ................156 14.3 Glossary......................157 14.4 List of tables .....................158 14.5 List of illustrations ....................160 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009942/V430/2011-06-03 Subject to change without notice...

  • Page 7: About This Document

    These operating instructions are addressed to planning engineers, machine designers and the operators of machines and systems which are to be protected by one or several S3000 safety laser scanners. They also address people who integrate the S3000 into a machine, a system or a vehicle, initialize its use, or who are in charge of servicing and maintaining the device.

  • Page 8: Depth Of Information

    General information on accident prevention using opto-electronic protective devices can be found in the competence brochure “Guidelines Safe Machinery”. When operating the S3000, the national, local and statutory rules and regulations must be observed. We also refer you to the SICK AG homepage on the Internet at www.sick.com.

  • Page 9: Symbols Used

    Refer to notes for special features of the device. Note Display indicators show the status of the 7Ksegment display on the S3000: constant indication of characters, e.g. 8 flashing indication of characters, e.g. 8 alternating indication of characters, e.g.

  • Page 10: On Safety

    ESPE and are allocated the task by the organization operating the ESPE. Applications of the device The S3000 safety laser scanner is used to protect persons and plant. It is intended to be used to monitor hazardous areas indoors. The S3000 is not intended to be used outdoors.

  • Page 11: Correct Use

    — any warranty claim against SICK AG shall become void. General safety notes and protective measures Pay attention to the safety notes! Please observe the following items in order to ensure the correct use of the S3000 safety laser scanner. WARNING The safety laser scanner S3000 is of laser safety class 1.

  • Page 12: Environmental Protection

    The operating instructions must be made available to the operator of the machine where the S3000 is used. The machine operator is to be instructed in the use of the device by qualified safety personnel and must be instructed to read the operating instructions.

  • Page 13: Applicable Directives And Standards

    “Control reliable”. The S3000 safety laser scanner meets this requirement. Please request our competence brochure “Guidelines Safe Machinery” on this subject. Recommendation 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 14: Product Description

    Operating instructions S3000 Product description This chapter provides information on the special features and properties of the S3000 safety laser scanner. It describes the construction and the operating principle of the device, in particular the different operating modes. Please read this chapter before mounting, installing and commissioning the device.

  • Page 15: Function

    The control of the machine, system or vehicle must be electrical. It must be possible to transfer the dangerous state of the machine, the plant or the vehicle to a safe state at any time using the OSSDs on the S3000 after integration in the controller.

  • Page 16: Field Set Comprising Of Protective Field And Warning Field

    32 different field sets and save these in the safety laser scanner. As a result you can (except on the S3000 Standard) switch to a different field set in case of a change in the monitoring situation (see section 3.2.3 “Monitoring cases” on page 18).
  • Page 17 Chapter 3 S3000 Dual field mode On all S3000 you can configure field sets that comprise two fields, a protective field and a warning field. The protective field secures the hazardous area on a machine or vehicle. As soon as the...

  • Page 18: Monitoring Cases

    Active simultaneous field set Monitoring possibilities with the S3000 Expert Depending on the field mode selected, on the S3000 Expert, it is possible to either simultaneously monitor two field sets (dual field mode) or monitor one field set with one protective field and two warning fields (triple field mode).

  • Page 19: S3000 Variants

    Protective field Dual field mode Triple field mode S3000 variants The S3000 variants are formed by three sensor heads and five I/O modules. 3.3.1 Device components The S3000 safety laser scanner comprises three components: the sensor head with the opto-electronic acquisition system...
  • Page 20 I/O modules Five I/O modules are available for the S3000. With the aid of these I/O modules, the S3000 covers the various application areas. Fig. 10: Available...

  • Page 21: Functions Of The I/O Modules

    The second field set on the S3000 Standard can only be used as a simultaneous field set. Maximum possible number of field sets — the actual number is the same as for the S3000 variant to which an S3000 Remote is connected.

  • Page 22: Applications

    Hazardous area protection on a complex material processing system S3000 Professional and Remote: Velocity dependent protection of an automated guided vehicle (AGV) with bi-directional travel © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009942/V430/2011-06-03 Subject to change without notice...
  • Page 23 (AGV) in the triple field mode (with two warning fields) in the direction of travel and dual field mode in the opposite direction 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 24 (for assisting control, e.g. during docking maneuvers) Please note the additional functions of the S3000 I/O module Expert; with this module Notes expanded applications are possible via the RSK422 interface for measured data. You will find further details on this topic in the documentation on the telegram lists (part no.

  • Page 25: Status Indicators

    7Ksegment display” on page 123. Interoperability The S3000 safety laser scanner can be integrated in an EFI system. An EFI system can comprise two safety laser scanners, a sens:Control device with one to two safety laser scanners or a safety controller Flexi Soft with up to four safety laser scanners.

  • Page 26: Examples For Efi Systems

    Product description Chapter 3 Operating instructions S3000 When the S3000 is switched on in an EFI system, the following message appears briefly on the 7Ksegment display: on the S3000 Host on the S3000 Guest 3.5.1 Examples for EFI systems Fig. 12: EFI systems...

  • Page 27: Control Inputs

    Do not use the OSSD bit for safety relevant functions! If the local OSSDs on the S3000 are not used, the OSSD state is always transferred as active via EFI. In this case the OSSD bit in the Flexi Soft safety controller is not allowed to WARNING be used for safety-related functions.

  • Page 28: Interoperability Of The Variants

    With compatibility mode activated an EFI system comprising S3000 Expert or Remote with all variants of the S3000 product family with firmware version <B02.45 is possible, as well as with all variants of the S300 product family with firmware version <2.00. Here the extended features are NOT available.

  • Page 29: S3000 In Combination With A Flexi Soft Safety Controller

    The Flexi Soft safety controller provides two EFI strings; up to two safety laser scanners (S3000, S300, also mixed) can be connected to each of these strings. It is therefore possible to realize applications with up to four safety laser scanners (see also section 7.3.1 on page 98 and 7.5.9 on page 106).

  • Page 30: Efi Network Topologies

    Restart interlock/restart delay in combination with the Flexi Soft safety controller The effectiveness of a restart interlock/delay configured in the S3000 is dependent on the integration of the EFI status information from the S3000 in the logic of the Flexi Soft safety controller.

  • Page 31: Configurable Functions

    With compatibility mode activated an EFI system comprising S3000 Expert or Remote with all variants of the S3000 product family with firmware version <B02.45 is possible, as well as with all variants of the S300 product family with firmware version <2.00. Here the extended features are not available.

  • Page 32: Application, Resolution, Basic Response Time And Scanning Range

    S3000 Application, resolution, basic response time and scanning range With the CDS you can configure the S3000 for the required application. Depending on whether you select a stationary or a mobile application, different configuration options are available: Tab. 4: Comparison of mobile...
  • Page 33 EFI (see chapter 12.2 “OSSD response times” on page 131). On the S3000 Expert and S3000 Remote the number of field sets that can be configured is dependent on the protective field range configured (see section 4.8 on page 40).

  • Page 34: External Device Monitoring (Edm)

    The OSSDs are not re- activated in this case. You can configure the external device monitoring in the CDS. The table shows how the S3000 reacts if the external device monitoring detects a contactor malfunction: Tab. 6: Behavior of the Without internal restart The system locks completely (lock-out).

  • Page 35: Restart

    The restart interlock can be implemented in two different ways: With the internal restart interlock of the S3000: The outputs on the S3000 are enabled after the control switch connected is operated. With the restart interlock of the machine controller: The S3000 has no effect on the restart.

  • Page 36: Restart Delay

    4.5.2 Restart delay On the S3000, instead of a restart interlock you can configure a restart delay of 2 to 60 seconds. Then the machine or the vehicle starts automatically when the protective field becomes clear, once the time set has elapsed. It is not possible to combine restart interlock and restart delay.

  • Page 37: Reset

    Note instructions the term reset is used. If you want to activate the restart interlock on the S3000 (internal) and also a restart interlock on the machine (external), then each restart interlock has its own control switch. After operating the control switch for the internal restart interlock (with protective field unoccupied) …...

  • Page 38: Application Diagnostic Output/Universal I/O Connections

    If you operate the S3000 Expert in the compatibility mode, then the connections on the Note Universal I/O are used, e.g. like on the S3000 Professional, as application diagnostic output, warning field output and application diagnostic output for reset required (see chapter 6.1.1 “Pin assignments of the I/O modules”...

  • Page 39: Internal Or External Ossds

    Do not use the OSSD bit for safety relevant functions! If the local OSSDs on the S3000 are not used, the OSSD state is always transferred as active via EFI. In this case the OSSD bit in the Flexi Soft safety controller is not allowed to WARNING be used for safety-related functions.

  • Page 40: Field Sets

    The number of field sets that can be configured is dependent on the safety laser scanner variant. On the S3000 Expert and S3000 Remote the number of field sets that can be configured is also dependent on the field mode selected (dual/triple field mode) and the angular resolution configured (see Tab.
  • Page 41 If it is possible to access a narrow strip between the protective field and a wall or another object, you must protect this strip using additional measures (e.g. fence or floor WARNING protection). 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 42: Protective Field Suggested By The Safety Laser Scanner

    9 “Commissioning” on page 108 and using the checklist on page 156. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009942/V430/2011-06-03 Subject to change without notice...

  • Page 43: Using The Contour As A Reference

    In the compatibility mode the S3000 Expert must be configured to be able to utilize the Note contour as reference function for vertical applications. In addition to the protective field, the S3000 can also monitor a contour (e.g. the floor in vertical applications or the walls in horizontal applications). Fig. 21: Schematic diagram...

  • Page 44: Monitoring Cases

    Use lateral, vertical boundaries of the opening (e.g. door frame) and the floor as reference. Recommendation If in this case the position of the S3000 is changed in one or more planes, the distance to the reference changes and the S3000 switches its OSSDs to the OFF state.

  • Page 45: Multiple Sampling

    (see chapter 12.2 “OSSD response times” on page 131)! WARNING On the S3000, a multiple sampling of 2 is the minimum setting. You can set the multiple sampling up to 16 with the aid of the CDS. The supplement to the basic response time resulting from your setting is displayed in the CDS.

  • Page 46: Simultaneous Monitoring

    In a system with one S3000 both field sets act on the internal OSSDs of the S3000. In a system with several devices connected via EFI, the both field sets can act on different OSSDs (see section 4.7 on page 39).

  • Page 47: Inputs

    Chapter 4 S3000 Stand-by mode via EFI The S3000 Expert and the S3000 Remote can be switched to the stand-by mode via EFI. You need an external safety controller (e.g. Flexi Soft). A monitoring case is not used. If, in an EFI system, you only use the OSSDs on one safety laser scanner (common OSSDs),...

  • Page 48: Static Input Signals

    If, on the S3000 Professional or Expert, you use two of the pairs of control inputs as Notes incremental encoder inputs, you can also use the remaining inputs as static inputs.
  • Page 49 The S3000 Expert has only four pairs of control inputs locally, the S3000 Remote none. Note Five pairs of control inputs can only be realized on the S3000 Expert or S3000 Remote via external inputs (see Fig. 24 on page 47).
  • Page 50 The S3000 Expert has only four pairs of control inputs locally, the S3000 Remote none. Five pairs of control inputs can only be realized on the S3000 Expert or S3000 Remote via external inputs (see Fig. 24 on page 47).

  • Page 51: Dynamic Sampling With Incremental Encoders

    S3000 4.10.2 Dynamic sampling with incremental encoders The S3000 Professional and the S3000 Expert have two dual-channel dynamic control inputs using which the possible monitoring cases can be switched with the aid of incremental encoders. Per incremental encoder, one 0°/90° output is required so that the direction of travel can be determined.
  • Page 52 On driving around bends or in case of wear e.g. of the vehicle’s tires, the values at the two inputs may, however, vary. Fig. 26 shows the deviations that are tolerated and for how long. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009942/V430/2011-06-03 Subject to change without notice...
  • Page 53 For safety reasons the 60 seconds criterion must never be exceeded. The safety laser scanner then switches off its OSSDs, i.e. tight bends are not allowed to last more than 60 seconds. 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 54: Velocity Routing Via Efi

    If several safety laser scanners are connected to a Flexi Soft safety controller, then a velocity routing can be configured. In this way the velocity information that is determined by an S3000 Expert with the aid of incremental encoders is distributed to all safety laser scanners.
  • Page 55 EFI2.1 and EFI2.2) The velocity signals of the S3000 Expert are broken down into a 12 + 1 bit pattern, 12 velocity bits and one bit for the check on the validity. These signals are available as input signals, are duplicated and placed twice on the n:n function blocks (0 and 1 as well as 2 and 3).

  • Page 56: Mounting

    The S3000s safety function depends on the S3000 being mounted with the correct safety distance from the hazardous area. WARNING Mount the S3000 in a dry place and protect the device from dirt and damage. Notes Avoid strong electrical fields. These can, e.g., be produced by welding cables, induction cables in the immediate vicinity and also by mobile telephones operated in close physical proximity.

  • Page 57: Stationary Application In Horizontal Operation

    In this way you can avoid inadvertent entrance into the protective field and make it possible to subsequently check the shape of the protective field. 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 58: Protective Field Size

    Note the protective field sizes for all protective fields used. You can operate the S3000 in stationary horizontal operation with 50 mm or with 70 mm resolution. For each resolution you can choose between 60 ms and 120 ms response time.
  • Page 59 With retroreflectors positioned at a distance of less than 1 m from the boundary of the WARNING protective field a supplement, Z , of 200 mm must be added to the protective field. 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 60 With a protective field installed horizontally, there is a risk that people may reach over the protective field and in this way reach the hazardous area before the S3000 shuts down the dangerous state. For this reason the calculation of the minimum distance must take into account a supplement to prevent persons from finding themselves in a hazardous situation by reaching over (see EN ISO 13 857, table 1) before the S3000 triggers.
  • Page 61 The minimum supplement to prevent reaching over is 850 mm (arm length). Note In summary there are three usual methods of mounting the scan plane for the S3000. The optimal method depends on the related application. Fig. 32: Mounting methods for the scan plane Tab.
  • Page 62 The reason in this case would be that the beams miss the ankle on the left and right If you mount the S3000 higher, the scan plane is at fibula height and the leg is also detected with an object resolution of 70 mm...

  • Page 63: Measures To Protect Areas Not Covered By The S3000

    With mounting kit 1, 2 and 3 142 mm 1623 mm Prevent unprotected areas! Mount the S3000 such that there are no unprotected areas. Take one of the precautions given in the following: WARNING Fit cover plates to prevent standing behind.

  • Page 64: Stationary Vertical Operation For Access Protection

    S3000 (see section 4.8.3 “Using the contour as a reference” on page 43). In the compatibility mode the S3000 Expert must be configured to be able to use the contour as a reference function.

  • Page 65: Minimum Distance

    (The stopping/run-down time is shown in the machine documentation or must be determined by taking a measurement. — On request SICK service can perform a stoptime measurement on your plant.) response time of the S3000...

  • Page 66: Stationary Vertical Operation For Hazardous Point Protection

    Response time T of the S3000 The total response time of the S3000 must not be more than 90 ms for access protection! If a critical response time is exceeded (for an object diameter of 150 mm and a speed of WARNING 1.6 m/s that is 90 ms) a person may no longer be detected under certain circumstances.

  • Page 67: Minimum Distance

    You can operate the S3000 with 30 mm or 40 mm resolution for hazardous point protec- tion. At each resolution you can choose a response time between 60 ms and 120 ms (due to the proximity of the hazardous point in the majority of cases only the shorter response time can be used).

  • Page 68: Mobile Applications

    The S3000 may only be used to protect vehicles powered by electric motor. Notes Due to the movement of the S3000 itself in a mobile application, a resolution of 70 mm is sufficient for the detection of people. In the following calculations only take into account the velocity of the vehicle, not the speed of the person walking.

  • Page 69: Protective Field Length

    Protective field length You must configure the protective field such that a minimum distance to the vehicle is maintained. This ensures that a vehicle monitored by the S3000 comes to a stop before a person or object is reached. If you define several monitoring cases with different protective fields, particularly if you...
  • Page 70 = Distance covered during the response time of the vehicle controller from the vehicle documentation = Distance covered during the response time of the safety laser scanner © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009942/V430/2011-06-03 Subject to change without notice...
  • Page 71 With retroreflectors in the background at a distance of less than 1 m from the boundary of the protective field, the supplement Z is 200 mm. 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 72 Fig. 42: Diagram of ground clearance of the vehicle Supplement Z in mm © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009942/V430/2011-06-03 Subject to change without notice...

  • Page 73: Protective Field Width

    5.4.3 Height of the scan plane Mount the S3000 such that the scan plane is at a maximum height of 200 mm! In this way persons lying down will be reliably detected. Tilting the protective field so that objects with a diameter of 200 mm are not detected, is not allowed. We recommend WARNING aligning the scan plane at 150 mm.

  • Page 74: Methods Of Preventing Unprotected Areas

    S3000 5.4.4 Methods of preventing unprotected areas When the S3000 is mounted on a plane surface, there are areas in front of the mounting surface that are not covered by the safety laser scanner. Fig. 45: Unprotected areas for mobile applications These unprotected areas become larger if you mount the S3000 using mounting kits.
  • Page 75 Build the S3000 into the vehicle trim at least such that the unprotected areas are 70 mm and the S3000 projects a maximum of 109 mm beyond the front of the vehicle. The vehicle may then be accelerated to a velocity of 0.3 m/s within a second.

  • Page 76: Time For Monitoring Case Switching

    If you can switch within 10 or 20 ms, the chosen protective field is available within the response time of the S3000. For this reason you can initiate the switching at the time at which you actually want to switch from one monitoring case to the other.
  • Page 77 = Delay due to external OSSDs over EFI = 20 ms exOVz = Delay due to external control inputs over EFI (0.5 × basic response time) StVz 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 78: Mounting Steps

    The origin of the scan plane is 63 mm above the bottom edge of the S3000. If you mount the S3000 using mounting kit 3, then the origin of the scan plane is 102 mm above the bottom edge of mounting kit 3 (see chapter 12.6.3 “Scan plane origin”...

  • Page 79: Direct Mounting

    5.6.1 Direct mounting The S3000 has four M6 × 8 threaded holes on the rear. Using these holes you can mount the S3000 directly if you can drill through the mounting surface from the rear. Fig. 50: Threaded holes for direct mounting M6 ×...

  • Page 80: Mounting With Mounting Kit 2

    Mounting with mounting kit 2 With the aid of mounting kit 2 (only in conjunction with mounting kit 1) you can align the S3000 in two planes. The maximum adjustment angle is ±11° in both planes. Fig. 52: Mounting with...

  • Page 81: Mounting With Mounting Kit 3

    With the aid of mounting kit 3 (only in conjunction with mounting kits 1 and 2) you can mount the S3000 such that the scan plane is parallel to the mounting surface. This enables e.g. stable floor mounting or ensures that mounting kit 2 remains precisely adjustable cross-wise on uneven wall surfaces.

  • Page 82: Mounting With The Heavy Duty Mounting Bracket

    Mounting with the Heavy Duty mounting bracket With the aid of the Heavy Duty mounting bracket you can mount the S3000 such that the scan plane is between 100 mm and 350 mm above the floor. With the aid of the mounting bracket you can align the S3000 in three planes.
  • Page 83 Fig. 57: Offset parallel mounting 200 mm Fig. 58: Mounting on a cross 100 mm Fig. 59: Reverse mounting, parallel 200 mm 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 84: Electrical Installation

    Route all cables and connection cables such that they are protected from damage. Notes If you use the S3000 for the protection of hazardous areas: Ensure that any control systems or other devices forming part of the safety installation meet the stipulated category according to EN ISO 13 849K1! If you use screened cable, lay the screen evenly around the cable gland.

  • Page 85: System Connection

    IP 65 enclosure rating is not met. All inputs and outputs on the S3000 are to be used only in the context specified. If you want to operate two safety laser scanners in a system (communication via EFI), then the same earthing method must be used for both safety laser scanners.

  • Page 86: Pin Assignments Of The I/O Modules

    EFI string on a Flexi Soft safety controller. No control input A on S3000 Standard and Remote. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009942/V430/2011-06-03...
  • Page 87 To differentiate unambiguously between the Host and Guest device in an EFI system, one WARNING S3000 must be configured as the Guest. For this purpose a jumper is wired between the connection terminals 7 (ERR) and 10 (A1). The jumper always defines the Guest device. This jumper is never allowed to be fitted on the Host device.

  • Page 88: System Plug Assembly

    Depending on the application use suitable cable entries on the top or rear. For the EFI cables you must choose EMC-proof cable glands (see section 13.3.6 “Self assembly connecting cables” on page 151). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009942/V430/2011-06-03 Subject to change without notice...
  • Page 89 WARNING adequate. In this way you avoid the inadvertent connection of the system plug to a neighboring S3000 and operation of an S3000 with an incorrect configuration. The spare cable enables you to change the S3000 with ease if necessary.

  • Page 90: Pre-Assembled System Plugs

    S3000 Pre-assembled system plugs 6.3.1 Pre-assembled system plugs with flying leads To connect the S3000 variants, the following pre-assembled system plugs are available (see also chapter 13.3.4 “System plug” on page 150): SX0A-B0905G – for S3000 Standard and S3000 Remote –...
  • Page 91 Disconnect all cores from the system plug that are not necessary for the related Note application (in this way you will prevent possible interference)! 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 92: Configuration Connection M8 × 4 (Serial Interface)

    Notes connection! After the configuration of the device has been completed, locate the attached protection cap to cover the configuration connection. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009942/V430/2011-06-03 Subject to change without notice...

  • Page 93: Application Examples And Connection Diagrams

    S3000 Standard with one protective field and one warning field — mounted horizontally The area is permanently monitored by the S3000. 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 94: Applications With Multiple Monitored Areas (S3000 Advanced)

    The access is monitored permanently. For safety against manipulation on the S3000, e.g. the floor is used as a reference. If the alignment of the S3000 changes (e.g. due to changes to the mounting), the S3000 shuts down. 7.1.2 Applications with multiple monitored areas (S3000 Advanced) Fig.

  • Page 95: Mobile Applications

    For safety against manipulation on the S3000, e.g. the floor is used as a reference in each case. If the alignment of the S3000 changes (e.g. due to changes to the mounting), the S3000 shuts down.

  • Page 96: Velocity-Dependent Vehicle Monitoring For Unidirectional Travel (S3000 Professional)

    Reflectors Surrounding contour The S3000 monitors the area in one direction of travel and stops the vehicle as soon as there is an object in the protective field. In addition, the surrounding contour is measured and reflectors fitted to the walls detected. Surrounding contour and reflector detection are output via the RSK422 interface using configurable telegrams.

  • Page 97: Velocity-Dependent Vehicle Monitoring For Bi-Directional Travel (S3000 Professional With S3000 Remote)

    Professional via EFI. It monitors the areas for the second direction of travel as a function of the velocity. As soon as there is an object in the protective field, the S3000 Remote deactivates the OSSDs on the S3000 Professional via EFI.

  • Page 98: Applications With The Flexi Soft Safety Controller

    Flexi Soft S300 Professional Incremental encoder In the triple field mode, two warning fields can be configured for the front and rear S3000 Expert. Incremental encoders are connected to the front S3000 Expert and supply velocity- dependent input signals. The velocity information is transferred to the safety laser scanner on the rear via the Flexi Soft safety controller using the EFI status message and is used for monitoring case switching.

  • Page 99: Applications With Sens:control

    Chapter 7 S3000 Applications with sens:Control With sens:Control, the safe control solutions, SICK provides you with an entire range of interface products that were specially developed for interfacing safety products and machines. For complex applications the S3000 can be integrated into sens:Control family safety systems.

  • Page 100: Connection Diagrams

    H3 = sensor for waiting for restart H8 = sensor for warning field interruption In the case of the examples with S3000 Expert or Flexi Soft, the universal I/O connections Note are to be configured such that they indicate the related states.

  • Page 101: Restart Interlock And External Device Monitoring

    UE10 series S3000 Standard UE10-3OS S3000 Standard in conjunction with UE10K3OS; operating mode: with restart interlock and external device monitoring. 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 102: Protective Field Switching With Two Static Inputs

    S3000 Professional in conjunction with relays/contactors; operating mode: with restart interlock and external device monitoring; static protective field switching using the control inputs A to D. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009942/V430/2011-06-03 Subject to change without notice...

  • Page 103: Protective Field Switching With Static And Dynamic Inputs

    S3000 Advanced S3000 Advanced Two S3000 Advanced in an EFI system with relays/contactors; operating mode: without restart interlock with external device monitoring; protective field switching using control inputs A and B on separate OSSD pairs (simultaneous monitoring). 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 104: Protective Field Switching Between Two S3000 With Static And Dynamic Inputs

    S3000 Expert S300 Mini Remote S3000 Expert with S300 Mini Remote in an EFI system with relays/contactors; operating mode: without restart interlock with external device monitoring; protective field switching using control inputs A to D. If you use two safety laser scanners in one application, then you can only connect the Note input signals to one safety laser scanner.

  • Page 105: Protective Field Switching Between An S3000 And An S300 With Static And Dynamic Inputs

    C and D as well as static protective field switching using the control inputs A and B of the S3000. The protective fields affect the OSSDs on the Host.

  • Page 106: Protective Field Switching Using A Flexi Soft Safety Controller

    Expert UE10- One S3000 Expert with one S3000 Remote in an EFI system; Protective field evaluation, restart interlock and EDM via EFI using a Flexi Soft safety controller. Static protective field switching using the control inputs A to D of the Flexi Soft safety controller.

  • Page 107: Configuration

    Two connection cables of different length are available for the connection of the PC/notebook to the S3000 (see chapter 13.3 “Accessories/spare parts” on page 149). Ensure you do not lay the service cable close to powerful electrical drives or cables Note carrying high currents.

  • Page 108: Commissioning

    Also check at regular intervals after release of the machine (e.g. in the morning at the start of work) as to whether the S3000 correctly switches the OSSDs as soon as there is an object in the protective field. This test should be performed along all protective field boundaries as per the specific regulations for the application (see chapter 9.2 “Test notes”...

  • Page 109: Power-Up Sequence

    S3000 9.1.1 Power-up sequence After switching on the S3000 runs through the power up cycle. During the power up cycle, the 7Ksegment display indicates the device status. During the initial commissioning of an S3000 the following indications are possible: Tab. 23: 7Asegment display...

  • Page 110: Test Notes

    (see section 14.2 “Checklist for the manufacturer” on page 156). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009942/V430/2011-06-03...

  • Page 111: Daily Testing Of The Protective Device By A Specialist Or Authorized Personnel

    In the case of mobile applications, check that the moving vehicle actually stops at the field limits which are set in the S3000 and listed on the information label in the vehicle or in the configuration protocol. If you discover any non-conformance of this function, the machine/system/vehicle must be stopped immediately and checked by qualified safety personnel.

  • Page 112: Re-Commissioning

    If the system plug has also been replaced, then the configuration must be transferred to Note the S3000 with the aid of the CDS. In this case acceptance by qualified safety personnel is necessary (see section 9.1 on page 108).
  • Page 113 Safety lock activated. Malfunction in external conditions or in the device itself (see chapter 11.3 “Indications and error messages” on page 121). 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 114: Care And Maintenance

    Always perform a front screen calibration after the replacement of the front screen! After the replacement of the front screen with a new front screen you must perform a front screen calibration with the aid of the CDS. In this way the new front screen on the S3000 WARNING is measured and the device made functional.
  • Page 115 Disconnect the system plug and remove the S3000. Take the S3000 to a clean place (office, repair shop or similar). First clean the outside of the S3000. This prevents foreign bodies entering the device when it is opened. Removing the fixing screws for the front screen.
  • Page 116 Correctly re-mount the S3000 (see chapter 5 “Mounting” on page 56). Connect the S3000 system plug. After power up the S3000 automatically reads the saved configuration from the system plug (see chapter 9.3 “Re-commissioning” on page 112). Always perform a front screen calibration with the aid of the CDS after the replacement of the front screen! The level of contamination is measured continuously during the operation of the S3000.

  • Page 117: Replacing The I/O Module

    As a matter of principle, always isolate the machine from the power supply during all work on the machine and safety laser scanner. In the case of an error or to change the functionality of the S3000, you can replace the I/O module. After re-commissioning the saved configuration is read from the system plug (see also section 9.3 on page 112).

  • Page 118: Steps For Replacing The I/O Module

    The configuration for an S3000 Expert or Remote is saved in the system memory. The configuration for an S3000 Expert or Remote in the compatibility mode is saved in the system memory. On the Standard and Advanced variants only if the configuration saved corresponds to the device properties.
  • Page 119 How to replace the I/O module: Disconnect the system plug and remove the S3000. Take the S3000 to a clean place (office, repair shop or similar). First clean the outside of the S3000. This prevents foreign bodies entering the device when it is opened.

  • Page 120: Diagnostics

    SICK representative. Make a note of the telephone number of your SICK subsidiary so that you or other users have this number easily at hand. You will find the telephone number on the rear of these operating instructions.

  • Page 121: Indications And Error Messages

    At the Res_Req switch for restarting or output resetting. 1 Hz Restart delay is counting No action is required. No level change down. 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 122 If this is configured as warning field output. On the S3000 Expert and S3000 Remote, the warning field that contains an object is indicated via the 7- segment display in the triple field mode. If this is configured as the output for a contamination error/warning.

  • Page 123: Error Messages Of The 7-Segment Display

    To place the device back in operation, proceed as follows: Rectify the cause of the fault as per Tab. 30. Switch off the power supply for the S3000, wait at least 3 seconds and then switch back on the power supply.
  • Page 124 Additionally, when is displayed: Switch off the device and wait at least 3 seconds, then switch back on the power supply. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009942/V430/2011-06-03 Subject to change without notice...
  • Page 125 Check the wiring for short-circuit to 24 V. OSSD connection 2 Short-circuit to 0 V at Check the wiring for short-circuit to 0 V. OSSD connection 2 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 126 Guest. A device connected via EFI or the connection to the device is defective or disrupted. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009942/V430/2011-06-03 Subject to change without notice...
  • Page 127 " Front screen No error calibration active … Channel 1 to 6 of the Clean the front screen. contamination measurement contaminated 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 128: Extended Diagnostics

    Check whether the correct I/O module has head device been used, and replace if necessary. combination invalid If you have problems during troubleshooting, contact SICK support. Keep a copy of the Note print out of the results of the diagnostics at hand. 11.5 Extended diagnostics The CDS software supplied with the device (Configuration &...

  • Page 129: Technical Specifications

    Protective field medium-range sensor head Protective field long-range sensor head Warning field short-range sensor head Warning field medium-range sensor head Warning field long-range sensor head 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 130: Reset Pulse

    “Front screen contaminated” or “System error”. This overlap will result in an error on the safety laser scanner. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009942/V430/2011-06-03...

  • Page 131: Ossd Response Times

    = Supplement for the usage of external OSSDs via EFI Multiple sampling On the S3000 at least double multiple sampling is always set. From a multiple sampling of 3 you must add a supplement to the response time. The related supplement is dependent on the basic response time and the multiple sampling.

  • Page 132: Timing Behavior Of The Ossds

    OSSD2 Approx. 15 ms Approx. 15 ms after the switching on of the OSSDs, the S3000 performs the first voltage test and then after a half basic response time performs a second voltage test After a further half basic response time of the S3000 there is a shut-down test...
  • Page 133 OSSD2 Fig. 96: Shut-down test 600 µs 300 µs OSSD1 300 µs OSSD2 Fig. 97: Voltage test 300 µs OSSD1 OSSD2 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 134: Data Sheet

    5.1.2 and 5.4.4.2, as well as CLC/TS 61 496K3, section 5.4.4.2) Safety extra-low voltage SELV/PELV. For detailed information on the safety design of your machine/system, please contact your local SICK representative. © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 135 At 150 mm resolution 4.00 m Without projection of cable glands with system plug mounted. Radial distance to the safety laser scanner. 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 136 Supplement for retroreflectors in scan plane 200 mm at a distance of less than 1 m to the protective field boundary © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009942/V430/2011-06-03 Subject to change without notice...
  • Page 137 30 m For wire cross-section 0.25 mm² 15 m For objects with 20 % reflectivity. Core terminating sleeves are not required. 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 138 20 ms. Power supplies according to EN 60 204K1 satisfy this requirement. Suitable power supplies are available as accessories from SICK. The absolute voltage level must not drop below the specified minimum voltage.
  • Page 139 100 kHz Voltage supply for incremental encoders 24 V voltage output HIGH – 3 V Current load 50 mA 100 mA 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 140 When active, the outputs are tested cyclically (brief LOW). When selecting the downstream controllers, make sure that the test signals do not result in deactivation. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009942/V430/2011-06-03 Subject to change without notice...
  • Page 141 –60 mA 60 mA Max. voltage level at RxD –15 V 15 V Max. voltage level at TxD –11 V 11 V 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 142 Twisted pairs with copper braid screen, cable diameter 6.8 mm Wire cross-section of the connecting cable 1 × 2 × 0.22 mm² © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009942/V430/2011-06-03 Subject to change without notice...

  • Page 143: Efi Status Information And Control Commands

    Logical 1, if the simultaneously monitored unoccupied [Sim. WF] warning field is unoccupied Only if the inputs are activated in the CDS. 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 144 Logical 1, if there is an error on the connected partner device Only available for S3000 Expert and S3000 Remote. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009942/V430/2011-06-03 Subject to change without notice...

  • Page 145: Dimensional Drawings

    Beam diameter Sender = 15 Beam diameter Receiver = 44 31.7 Connector range M6 × 8 Reference approx. 270 points for mounting 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 146: Mounting Kits

    16.5 DIN74 Am6 Fig. 100: Dimensional drawing heavy duty mounting Scan plane origin bracket 222.51 144.02 Scan plane origin 4 × © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009942/V430/2011-06-03 Subject to change without notice...

  • Page 147: Scan Plane Origin

    Fig. 101: Dimensional drawing of the scan plane (mm) Fig. 102: Dimensional drawing of the scan plane with mounting kit 3 (mm) 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 148: Ordering Information

    System plugs not included. Note System plugs without cable and pre-assembled system plugs are available from SICK AG (see section 13.3.4 “System plug” on page 150). For further information see section 6.2 “System plug assembly” on page 88 and section 6.3 “Pre-assembled system plugs” on page 90.

  • Page 149: Accessories/Spare Parts

    Not compatible with sensor head with firmware lower than B02.40. 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 150: System Plug

    Service cable 10 m For connecting the configuration connection to 2027649 the serial interface on the PC M8 × 4Kpin/DKSub 9Kpin, approx. 10 m © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009942/V430/2011-06-03 Subject to change without notice...

  • Page 151: Self Assembly Connecting Cables

    Part number documentation CDS (Configuration & Diagnostic Software) on CDKROM including online 2032314 documentation and operating instructions in all available languages 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 152: Safety Relays/Compact Safety Controller

    , plug straight, stripped SDL connection 2029338 cable 5 m SDL connection 2029339 cable 10 m SDL connection 2029340 cable 15 m © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009942/V430/2011-06-03 Subject to change without notice...

  • Page 153: Miscellaneous

    7028790 Quatech interface Serial PC interface card with two RSK422 6022515 card interfaces, up to 500 kBaud LS70b Scan finder 6020756 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 154: Annex

    Annex Chapter 14 Operating instructions S3000 Annex 14.1 EC declaration of conformity Fig. 103: EC declaration of conformity (page 1) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009942/V430/2011-06-03 Subject to change without notice...
  • Page 155 Annex Operating instructions Chapter 14 S3000 Fig. 104: EC declaration of conformity (page 2) 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 156: Checklist For The Manufacturer

    18. Has the information label for the daily check been attached so that it is easily visible for the operator? Yes % No % This checklist does not replace the initial commissioning, nor the regular inspection by qualified safety personnel. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009942/V430/2011-06-03 Subject to change without notice...

  • Page 157: Glossary

    A field set (if necessary a simultaneous field set) is allocated to a monitoring case. Monitoring case Monitoring case switching is performed using the control inputs. In this way the S3000 can be adapted to the operating mode of the machine or plant that it monitors.

  • Page 158: List Of Tables

    Control features on the S3000 (data to the S3000)........144 Tab. 35: Part numbers systems..................148 Tab. 36: Part numbers sensor heads................149 Tab. 37: Part numbers I/O modules................149 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009942/V430/2011-06-03 Subject to change without notice...
  • Page 159 Tab. 45: Part numbers network solutions ..............152 Tab. 46: Part numbers SDL connecting cables.............. 152 Tab. 47: Part numbers miscellaneous................153 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 160: List Of Illustrations

    Operating instructions S3000 14.5 List of illustrations Fig. 1: Principle of operation, time of flight measurement by the S3000 ....15 Fig. 2: Principle of operation of the S3000 — light pulses ........... 16 Fig. 3: Dual field mode with protective field and warning field ........17 Fig.
  • Page 161 Connection diagram for protective field switching using static and dynamic inputs ....................103 Fig. 81: Connection diagram for protective field switching between two S3000 using static inputs ..................... 103 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 162 Dimensional drawing of the scan plane with mounting kit 3 (mm) ....147 Fig. 103: EC declaration of conformity (page 1) ..............154 Fig. 104: EC declaration of conformity (page 2) ..............155 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009942/V430/2011-06-03 Subject to change without notice...
  • Page 163 Annex Operating instructions Chapter 14 S3000 8009942/V430/2011-06-03 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 164 Phone +1(952) 941-6780 Phone +31 (0)30 229 25 44 1 800-325-7425 – tollfree E-Mail info@sick.nl E-Mail info@sickusa.com Norge Phone +47 67 81 50 00 More representatives and agencies E-Mail austefjord@sick.no at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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