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SICK S300 Operating Instructions Manual

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O P E R A T I N G I N S T R U C T I O N S
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Summary of Contents for SICK S300

  • Page 1 O P E R A T I N G I N S T R U C T I O N S S300 Safety Laser Scanner...
  • Page 2 This document is protected by the law of copyright, whereby all rights established therein remain with the company SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG.

  • Page 3: Table Of Contents

    Control input C on the S300 Professional for mobile applications ..................33 3.5.13 Checking the monitoring case switching on the S300 Professional..................33 3.5.14 Naming applications and laser scanners ........34 8010948/24-12-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 4 OSSDs....................62 5.1.3 Functional earth................62 5.1.4 EFI connection .................. 62 5.1.5 Incremental encoder specification ..........62 System plug assembly..................62 Pre-assembled system plugs ................64 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/24-12-05...
  • Page 5 In the event of faults or errors................80 10.2 SICK support......................80 10.3 Error and status indications on the LEDs ............80 10.4 Error and status indications on the 7>segment display ........82 10.5 Extended diagnostics..................85 8010948/24-12-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 6 Bus node accessories ..............104 12.3.10 Miscellaneous.................105 13 Annex..........................106 13.1 Declaration of conformity.................106 13.2 Manufacturer’s checklist .................107 13.3 Glossary......................108 13.4 List of tables .....................109 13.5 List of illustrations ....................110 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/24-12-05...

  • Page 7: About This Document

    These operating instructions are addressed to planning engineers, machine designers and the operators of machines and systems which are to be protected by one or several S300 safety laser scanners. They also address people who integrate the S300 into a machine, a system or a vehicle, initialise its use, or who are in charge of servicing and maintaining the device.

  • Page 8: Depth Of Information

    General information on accident prevention using opto-electronic protective devices can be found in the brochure “Safe Machines with opto-electronic protective devices”. When operating the S300, the national, local and statutory rules and regulations must be observed. We also refer you to the SICK AG homepage on the Internet at Note www.sick.com...

  • Page 9: Symbols Used

    Refer to notes for special features of the device. Note Display indicators show the status of the 7>segment display on the S300:  ,  Constant indication of characters, e.g. 8 ...

  • Page 10: On Safety

    ESPE and are allocated the task by the organisation operating the ESPE. Applications of the device The S300 safety laser scanner is used to protect persons and plant. It is intended to be used to monitor hazardous areas indoors.

  • Page 11: General Safety Notes And Protective Measures

    General safety notes and protective measures Pay attention to the safety notes! Please observe the following items in order to ensure the correct use of the S300 safety laser scanner. WARNING DESCRIPTION OF THE LASER WARNING LABEL: IEC 60 825>1:2001.
  • Page 12 The operating instructions must be made available to the operator of the machine where the S300 is used. The machine operator is to be instructed in the use of the device by specialist personnel and must be instructed to read the operating instructions.

  • Page 13: Environmental Protection

    Chapter 2 S300 Environmental protection The S300 safety laser scanner is constructed in such a way that it adversely affects the environment as little as possible and uses only a minimum of power and natural resources. At work, always act in an environmentally responsible manner.

  • Page 14: Applicable Directives And Standards

    To some extent these standards require the protective device to have the safety level Note “Control reliable”. The S300 safety laser scanner meets this requirement. Please request our brochure on this subject “Safe Machines with opto-electronic protective Recommendation devices”. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/24-12-05...

  • Page 15: Product Description

    Chapter 3 S300 Product description This chapter provides information on the special features and properties of the S300 safety laser scanner. It describes the construction and the operating principle of the device. Please read this chapter before mounting, installing and commissioning the device.

  • Page 16: S300 Variants

    86). If the S300 Advanced or Professional is used in a master/slave system as a slave, the number of monitoring cases depends on the master connected (There can be up to 16 monitoring cases, the max. number of field sets for the S300 remains unchanged).

  • Page 17: Function

    After integration in the control it must be possible to transfer the dangerous machine, system or vehicle state to a safe state using the OSSDs on the S300 at any time, i.e. before a person has reached the hazardous point or hazardous area.
  • Page 18 Fig. 3: Principle of operation, rotation of the S300 In the S300 there is also a mirror rotating at constant speed that deflects the light pulses such that they cover an arc of 270° . In this way an object can be detected in the protective field within 270°.

  • Page 19: Field Set Comprising Of Protective Field And Warning Field

    (see section 3.3.3 “Monitoring cases” on page 20). You can configure and transfer these field sets to the with the aid of the CDS S300. If the hazardous area to be monitored changes, then you can re-configure the S300 in software without additional mounting effort.

  • Page 20: Monitoring Cases

    3.3.3 Monitoring cases Depending on the variant used (see section “S300 variants” on page 16) up to four monitoring cases can be defined and selected during operation using static or dynamic control inputs. In this way, for instance, it is possible to monitor vehicles as a function of the velocity.

  • Page 21: Applications

    Protective field On stationary machines, the S300 switches the output signal switching devices (OSSDs) to the OFF state if the protective field is interrupted. The S300 initiates the shutdown of the machine or the shutdown of the dangerous state. Hazardous area protection with multiple monitored areas (position-related protective field switching) Fig.
  • Page 22 S300 Point-of-operation guarding The S300 safety laser scanner can be used to prevent starting or restarting as long as there are persons in the hazardous area. The machine can only be started or restarted if the S300 does not detect any object in the protective field. This is particularly important for system interiors that can only be seen with difficulty from the outside, or cannot be seen at all.

  • Page 23: Mobile Applications

    (AGV) or trolleys. You can use the S300 on vehicles, e.g. to protect the route of a vehicle through a factory building. If there is a person or an obstacle in the hazardous area, the S300 ensures that the vehicle reduces the velocity and stops if necessary.

  • Page 24: Configurable Functions

    During this process you configure the shape and size of the protective field and the warning field. You can realise any field shape required. The area to be monitored is scanned radially by the S300. The S300 cannot see through Note objects during this process.

  • Page 25: Application And Resolution

    3.5.2 Application and resolution With the aid of the CDS you can configure the S300 for use on a stationary or mobile application. Also set the resolution of the S300. The maximum protective field range depends on the resolution set. The following table shows the related maximum protective field range at the resolutions that can be set: Tab.
  • Page 26 Use lateral, vertical boundaries of the opening (e.g. door frame) and the floor as reference. Recommendation If in this case the position of the S300 is changed in one or more planes, the distance to the reference changes and the S300 switches its OSSDs to the OFF state.

  • Page 27: External Device Monitoring (Edm)

    The machine is only allowed to start if both contactors are in the OFF state, that is they are deactivated. The table shows how the S300 reacts if the external device monitoring detects a contactor malfunction: Tab. 5: Behaviour of the Without internal restart The system locks completely (lock-out).

  • Page 28: Restart

    Configuration of the S300 without restart interlock After the OSSDs on the S300 have been switched to the OFF state due to an object in the protective field, the OSSDs are re-enabled again immediately when there is no longer an object in the active protective field.
  • Page 29 Note instructions the term reset is used. If you want to activate the restart interlock on the S300 (internal) and also a restart interlock on the machine (external), then each restart interlock has its own control switch. After operating the control switch for the internal restart interlock (with protective field unoccupied) …...

  • Page 30: Multiple Sampling

    Monitoring cases on the S300 Advanced and Professional If you use the S300 Advanced, you can define up to two monitoring cases, if you use the S300 Professional, you can define up to four monitoring cases. You allocate a field set to each monitoring case.

  • Page 31: Static Control Inputs On The S300 Advanced And Professional

    (see section 4.6 “Time for monitoring case switching” on page 52). S300 Advanced The S300 Advanced has one dual-channel control input via which the two possible monitoring cases can be switched. The control signal must be applied to the connections as a complementary signal.
  • Page 32 Also pay attention to the notes in section 4.6 “Time for monitoring case switching” on Note page 52. You can configure the control inputs on the S300 Advanced and Professional in the CDS. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/24-12-05...

  • Page 33: Dynamic Sampling With Incremental Encoders On The S300 Professional

    Control input C on the S300 Professional for mobile applications If, on the S300 Professional in a mobile application, the inputs A and B are connected to incremental encoders, an additional control input C can be formed using the RESET and RES_REQ connections (see Tab.

  • Page 34: Naming Applications And Laser Scanners

    To unambiguously differentiate between the master device and slave device in a master/slave system, it is possible to define a S300 as a slave. For this purpose a jumper is wired between the connection terminals 13 (ERR) and 7 (A1) (see section 5.1.1 “Pin assignment on the system plug”...

  • Page 35: Internal Or External Ossds

    (OSSD) is switched when there is an object in the protective field. Internal OSSDs Defines that the protective field or the protective fields switch the OSSDs on S300. External OSSDs The S300 transmits the status of the field sets (protective field/warning field) over the EFI.

  • Page 36: Indicators And Outputs

    Reset required Optics cover contaminated 3.7.2 Outputs Using the outputs on the S300 you shutdown the dangerous state on a machine, a plant or a vehicle and evaluate the operational status of the S300. The S300 has the following outputs: OSSDs application diagnostic output “Warning field interrupted”...

  • Page 37: Mounting

    Mount the S300 in a dry place and protect the device from dirt and damage. Notes Avoid the installation of the S300 in the vicinity of strong electric fields. These can, e.g., be produced by welding cables, induction cables in the immediate vicinity and also by mobile telephones operated nearby.

  • Page 38: Stationary Application In Horizontal Operation

    In such a case you must calculate the protective field size for all protective fields used. You can operate the S300 in stationary horizontal operation with 30, 40, 50 or 70 mm resolution. The maximum protective field range for the S300 is given by the resolution.
  • Page 39 With retroreflectors positioned at a distance of less than 1 m from the boundary of the WARNING protective field a supplement, Z , of 200 mm must be added to the protective field. 8010948/24-12-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 40 With a protective field installed horizontally, there is a risk that people may reach over the protective field and in this way reach the hazardous area before the S300 shuts down the dangerous state. For this reason the calculation of the safety distance must take into account a supplement to prevent persons from finding themselves in a hazardous situation by reaching over (see EN 294, table 1) before the S300 triggers.
  • Page 41 (e.g. scan to left and right of the bone If you mount the S300 higher, the scan plane is at fibula height and the leg is also detected with an object resolution of 70 mm 8010948/24-12-05 ©...

  • Page 42: Stationary Vertical Operation For Access Protection

    70 mm or finer are required. To protect the protective device against unadvertent adjustment or manipulation, you must use the contour of the surroundings as a reference for the S300 (see section 3.5.3 “Using the contour as a reference” on page 25).
  • Page 43 Response time T of the S300 The total response time of the S300 must not be more than 80 ms for access protection! If a critical response time is exceeded (for an object diameter of 70 mm and a speed of WARNING 1.6 m/s that is 90 ms) a person may no longer be detected under certain circumstances.

  • Page 44: Stationary Vertical Operation For Hazardous Point Protection

    The S300 must therefore be configured with a resolution of at least 40 mm. Note Never use the S300 for safety applications in which finger protection is required! Due to the finest possible resolution of 30 mm, the S300 is not suitable for finger protection. WARNING To protect the protective device against unadvertent adjustment or manipulation, you must use the contour of the surroundings as a reference for the S300 (see section 3.5.3...

  • Page 45: Mobile Applications

    If the dangerous state is produced by a vehicle (e.g. AGV or fork lift), the hazardous area that is produced by the movement of the vehicle is protected by the S300. The S300 may only be used to protect vehicles powered by electric motor.

  • Page 46: Protective Field Length

    Protective field length You must configure the protective field such that a safety distance to the vehicle is maintained. This ensures that a vehicle monitored by the S300 comes to a stop before a person or object is reached. If you are using an S300 Advanced or Professional, you can define several monitoring cases with different protective fields.
  • Page 47 With retroreflectors in the background at a distance of less than 1 m from the boundary of the protective field, the supplement Z is 200 mm. 8010948/24-12-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 48: Protective Field Width

    = Vehicle width = General safety supplement of the S300 = 100 mm = Supplement for any measurement error of the S300 related to reflection = Supplement for any lack of ground clearance of the vehicle © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 49: Height Of The Scan Plane

    4.4.3 Height of the scan plane Mount the S300 such that the scan plane is at a maximum height of 200 mm! In this way also persons lying down will be reliably detected. Tilting the protective field, which results in objects with a diameter of 200 mm not being detected, is not allowed. We WARNING recommend aligning the scan plane horizontally at 150 mm.

  • Page 50: Methods Of Preventing Unprotected Areas

    Chapter 4 Safety Laser Scanner S300 Methods of preventing unprotected areas During mounting the S300, areas may be found that are not covered by the safety laser scanner ( ). Fig. 30: Unprotected areas Prevent or secure unprotected areas! Mount the S300 such that there are no unprotected areas.

  • Page 51: Near Range

    2 With two S300 mounted at an angle of 45° on the front corners of a vehicle, you can configure the protective fields so that there are no unprotected areas and the hazardous areas in narrow aisles can also be protected.

  • Page 52: Time For Monitoring Case Switching

    If you switch the control within 10 ms, the protective field selected is available within the basic response time of the S300. For this reason you can initiate the switching at the time at which you actually want to switch from one monitoring case to the other.
  • Page 53 = Input delay for the control inputs = Delay due to external OSSDs over EFI = 20 ms exOVz = Delay due to external control inputs over EFI = 40 ms StVz 8010948/24-12-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 54: Mounting Steps

    You will find the part numbers for the mounting kits in section 12.3.1 “Mounting kits” on page 102. Pay attention to the maximum torque of the M5 fixing screws on the S300 of max. 5.9 Nm. Note © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 55: Direct Mounting

    4.7.1 Direct mounting The S300 has two threaded holes M5 × 8 on the rear. Using them you can mount the S300 directly on the intended mounting surface. To avoid a possible tendency to vibrate, if necessary the reference surface on the rear can be used as the third mounting point Fig.
  • Page 56 Then mount the S300 on the mounting kit 1a or 1b. During mounting, please observe the dimensional drawings in chapter “Technical Note specifications” (see section 11.5 “Dimensional drawings” on page 98). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/24-12-05...

  • Page 57: Mounting With Mounting Kit 2 And 3

    Fit the centring pin (4 mm) in the central hole on mounting bracket 3. Fit mounting kit 2 to mounting kit 3 and mount it using two fixing screws M4 × 8. Then mount the S300 on mounting kit 2 with the aid of the threaded holes in mounting kit 1a.

  • Page 58: Using Multiple S300 Safety Laser Scanners

    S300 4.7.5 Using multiple S300 safety laser scanners The S300 is so designed that mutual interference between several laser scanners is unlikely. To completely exclude erroneous switching, you must mount the laser scanners as shown in the following examples. In any circumstance observe EN 999 when calculating the safety distance.
  • Page 59 Fig. 45: Reverse mounting of two S300, with parallel offset Min. 100 mm Fig. 46: Reverse mounting of one S300, with parallel offset Min. 100 mm 8010948/24-12-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 60: Electrical Installation

    (see page 64). System connection You will find all inputs and outputs of the S300 on the 24-pin screw terminal connection + FE in the system plug. Fig. 47: Screw terminal strip on the system plug The system connection pin assignments vary depending on the S300 variant.

  • Page 61: Pin Assignment On The System Plug

    C. In master/slave operation, a device can be defined as a slave using a jumper between pin 7 and 13. 8010948/24-12-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 62: Ossds

    100 kHz min. number of pulses: 50 pulses per cm You can procure suitable incremental encoders from SICK AG, tel.: +49 211/5301>250 or Recommendation at www.sick.com. Or contact your local SICK representative. Never supply both incremental encoders using one supply cable! The connecting cables for both incremental encoders must be in separate sheaths.
  • Page 63 – 6 cable glands without M12 cable gland (blanking plugs) – 2 M12 cable glands, enclosed loose You can also procure the S300 with pre-assembled system plug with varying cable lengths Note (see section 5.3 “Pre-assembled system plugs” on page 64 and section 12.3.2 “System plug”...

  • Page 64: Pre-Assembled System Plugs

    Recommendation ordering information (see section 12.3.4 “Self assembly connecting cables” on page 103). Pre-assembled system plugs To connect the S300 variants, the following pre-assembled system plugs are available (see also section 12.3.2 “System plug” on page 103): For S300 Standard SX0B-B1105G, SX0B-B1110G and SX0B-B1120G –...
  • Page 65 RESET or C1 Yellow A1 or INCA_0 White/blue A2 or INCA_90 White/grey B1 or INCB_0 White/purple B2 or INCB_90 White White/black White/brown RES_REQ or C2 Red/blue STBY White/green 8010948/24-12-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 66: Application Examples And Connection Diagrams

    The access is monitored permanently. For safety against manipulation on the S300, e.g. the floor is used as a reference. If the alignment of the S300 changes (e.g. due to changes to the bracket), the S300 switches its OSSDs to the OFF state.

  • Page 67: Applications With Multiple Monitored Areas (S300 Advanced)

    S300 Standard with one protective field and warning field The S300 monitors the area in the direction of travel and switches its OSSDs to the OFF state to stop the vehicle as soon as there is an object in the protective field. 8010948/24-12-05...

  • Page 68: Velocity-Dependent Vehicle Monitoring For Unidirectional Travel (S300 Professional)

    Using incremental encoders the S300 Professional acquires the velocity of the vehicle via its dynamic control inputs. For different velocities, various field sets with protective fields and warning fields of varying sizes are configured in the S300. The field sets are switched dynamically using the vehicle velocity.

  • Page 69: Connection Diagrams

    Fig. 56: Connection diagrams for restart interlock and external device monitoring S300 Standard in conjunction with relays/contactors; operating mode: with restart interlock and external device monitoring. 8010948/24-12-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 70: Protective Field Switching With A Static Input Pair

    UE10 series S300 Advanced in conjunction with UE10>3 OS; operating mode: with restart interlock and external device monitoring; protective field switching by means of control input IN A. You will find more detailed information in the data sheet on the UE10 series.

  • Page 71: Protective Field Switching With Static And Dynamic Inputs

    S300 Professional in conjunction with UE103 OS; operating mode: without restart interlock with external device monitoring; dynamic protective field switching by the incremental encoders A and B as well as static protective field switching by the control input IN C.

  • Page 72: Protective Field Switching Between An S3000 And An S300 With Static And Dynamic Inputs

    Application examples and connection diagrams Chapter 6 Safety Laser Scanner S300 6.3.6 Protective field switching between an S3000 and an S300 with static and dynamic inputs Fig. 61: Connection diagram for protective field switching between two S300 with static and dynamic inputs...

  • Page 73: Configuration

    To configure the device, please read the user manual for the CDS (Configuration & Diagnostic Software) and use the online help function of the programme. 8010948/24-12-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 74: Commissioning

    (e.g. in the morning at the start of work) whether the S300 correctly switches the OSSDs to the OFF state as soon as there is an object in the protective field. This test should be performed along all protective field boundaries as per the specific regulations for the application (see section 8.2 “Test...

  • Page 75: Test Notes

    For this purpose also print out the complete configuration of the scanner (including protective field shapes) and include these with the documentation. Your SICK subsidiary will be pleased to provide you with advice on initial commissioning. Note 8010948/24-12-05...

  • Page 76: Regular Inspection Of The Protective Device By Qualified Personnel

    Repeat this test at different points in the danger area and on all S300 devices . If you discover any non-conformance of this function, the machine/plant must be shut down immediately and checked by a specialist.

  • Page 77: Re-Commissioning

    S300 Re-commissioning If the S300 has already been placed in operation once, however the device has been temporarily replaced in the meantime, the S300 reads the configuration saved from the system connector remaining on the machine or system. In this way acceptance by a specialist is not necessary.

  • Page 78: Care And Maintenance

    If the optics cover is scratched or damaged, you must replace the optics cover. Order the replacement optics cover from SICK (see section 12.3 “Accessories/spare parts” on page 102). The optics cover on the S300 is an optical part that must not be soiled or scratched on Notes replacement.
  • Page 79 Disconnect the system plug and remove the S300. Take the S300 to a clean place (office, repair shop or similar). First clean the outside of the S300. This prevents foreign bodies entering the device when it is opened. Undo the fixing screws for the optics cover.

  • Page 80: Diagnostics

    SICK representative. Make a note of the telephone number of your SICK subsidiary so that you or other users have this number easily at hand. You will find the telephone number on the rear of these operating instructions.
  • Page 81 4 Hz 7>segment display or carry out a diagnostics with the aid of the CDS. If necessary, switch the device off and back on again. 8010948/24-12-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 82: Error And Status Indications On The 7>Segment Display

    , , , , , ,  or . To place the device back in operation, proceed as follows: Rectify the cause of the fault as per Tab. 23. Switch the power supply for the S300 off and back on again. Restart the laser scanner with the aid of the CDS.
  • Page 83 Check the wiring for short-circuit to 24 V.    OSSD connection 1 Short-circuit to 0 V at Check the wiring for short-circuit to 0 V.    OSSD connection 1 8010948/24-12-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 84 A device connected via Check the connected device and the    EFI or the connection connection to this device. to the device is defective or disrupted. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/24-12-05...

  • Page 85: Extended Diagnostics

    Fit the new optics cover (then perform optics cover calibration). If you have problems during troubleshooting, contact SICK support. Keep a copy of the Note print out of the results of the diagnostics at hand. 10.5 Extended diagnostics The CDS software supplied with the device (Configuration &...

  • Page 86: Technical Specifications

    = Supplement due to multiple sampling > 2 = Supplement for the usage of external control inputs via EFI EFII = Supplement for the usage of external OSSDs via EFI EFIO © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/24-12-05...
  • Page 87 Chapter 11 S300 Multiple sampling On the S300 at least double multiple sampling is always set. For a multiple sampling of 3 or higher you must add a supplement of 80 ms to the basic response time. Tab. 24: Supplements for...

  • Page 88: Timing Behaviour Of The Ossds

    Approx. 35 ms Approx. 35 ms after the switch on of the OSSDs, the S300 performs the first voltage test and then after a half basic response time (40 ms) performs a second voltage test After a further half basic response time of the S300 there is a shut-down test...
  • Page 89 300 µs 300 µs OSSD1 OSSD2 Fig. 67: Shut-down test 600 µs 300 µs OSSD1 300 µs OSSD2 Fig. 68: Voltage test 300 µs OSSD1 OSSD2 8010948/24-12-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 90: Data Sheet

    4.5 ns 1.5 µW Average output power Light spot size at optics cover 8 mm Size of light spot at 2.0 m scanning range 28 mm © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/24-12-05...
  • Page 91 1 m to the protective field boundary Without fixing screws and projection of cable glands with system plug mounted. Complies with Diamond Grade 3000X™ (approx. 1250 cd/lx × m²). 8010948/24-12-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 92 60 s The detection capability of the warning field is dependent on the remission of the objects to be detected (see section 11.1 on page 86). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/24-12-05...
  • Page 93 The voltage supply must be capable of buffering brief mains voltage failures of 20 ms as specified in EN 60 204. Suitable power supplies are available as accessories from SICK (Siemens series 6 EP 1 — as per DIN 40 839>1, test pulse 5 (Load Dump) limited to 58 V, tested!) The absolute voltage level must not drop below the specified minimum voltage.
  • Page 94 15 mA Input frequency 1/ t + 40 ms UFVz (max. switching sequence or frequency) = time set for advancing the UFVz timing for the switching) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/24-12-05...
  • Page 95 Supply voltage – 3 V Outputs required on the incremental Push/pull encoders Pulse frequency 100 kHz Number of pulses per cm Cable length (screened) 10 m 8010948/24-12-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 96 (Also note EN 60 204>1.) When active, the outputs are tested cyclically (brief LOW). When selecting the downstream controllers, make sure that the test pulses do not result in deactivation. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/24-12-05...
  • Page 97 Terminating resistance Type of connecting cable Twisted pairs with copper braid screen Characteristic impedance of the connecting cable Wire cross-section of the connecting cable 0.25 mm² 8010948/24-12-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 98: Dimensional Drawings

    Wire cross-section of the connecting cable 0.22 mm² 11.5 Dimensional drawings 11.5.1 S300 Fig. 69: S300 dimensional drawing (mm) 79.3 M5 × 7.5 79.3 115.7 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/24-12-05...

  • Page 99: Mounting Kits

    11.5.2 Mounting kits Fig. 70: Dimensional drawing, mounting kit 1a DIN74$F5 110.2 15.7 74.7 Fig. 71: Dimensional drawing, mounting kit 1b 109.6 110.2 DIN74$F5 15.7 74.7 8010948/24-12-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 100 Technical specifications Chapter 11 Safety Laser Scanner S300 Fig. 72: Dimensional drawing, mounting kit 2 139.4 118.5 40.7 78.2 Fig. 73: Dimensional drawing, mounting kit 3 158.8 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/24-12-05...

  • Page 101: Scan Plane Origin

    Chapter 11 S300 11.5.3 Scan plane origin Fig. 74: Dimensional drawing of the scan plane with mounting kit 1a (mm) 23.8 36.4 Min. 15 Min. 15 8010948/24-12-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 102: Ordering Information

    System plugs not included. Note System plugs without cable and pre-assembled system plugs are available from SICK AG (see section 12.3.2 “System plug” on page 103). For further information see section 5.2 “System plug assembly” on page 62 and section 5.3 “Pre-assembled system plugs” on page 64.

  • Page 103: System Plug S300

    Tab. 31: Part numbers Part Part number documentation CDS (Configuration & Diagnostic Software) for S300 on CD-ROM 2032314 including online documentation and operating instructions in all available languages 8010948/24-12-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 104: Safety Relays

    3 × 2 × 0.75 mm , plug straight, stripped SDL connection 2029338 cable 5 m SDL connection 2029339 cable 10 m SDL connection 2029340 cable 15 m © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010948/24-12-05...

  • Page 105: Miscellaneous

    Cloth for cleaning the optics cover 4003353 Power supply, 2.5 A Power supply, 24 V DC, 2.5 A 6010361 Power supply, 4 A Power supply, 24 V DC, 4 A 6010362 8010948/24-12-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 106: Annex

    Safety Laser Scanner S300 Annex 13.1 Declaration of conformity You can obtain the complete EC declaration of conformity via the SICK homepage on the Note Internet at: www.sick.com © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 107: Manufacturer's Checklist

    18. Has the information label “Important Information” for the daily check been attached so that it is easily visible for the operator? This checklist does not replace the initial commissioning, nor the regular inspection by specialist personnel. 8010948/24-12-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 108: Glossary

    A field set is allocated to a monitoring case. Monitoring case switching is performed using Monitoring case the control inputs. In this way the S300 can be adapted to the operating mode of the machine or plant that it monitors.

  • Page 109: List Of Tables

    Tab. 33: Part numbers safety controllers ................104 Tab. 34: Part numbers bus node..................104 Tab. 35: Part numbers bus node accessories ..............104 Tab. 36: Part numbers miscellaneous ................105 8010948/24-12-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 110: List Of Illustrations

    13.5 List of illustrations Fig. 1: Device components ....................15 Fig. 2: Principle of operation, time of flight measurement by the S300 ......17 Fig. 3: Principle of operation, rotation of the S300............18 Fig. 4: Protective field, warning field and distance measuring range ......19 Fig.
  • Page 111 Dimensional drawing, mounting kit 2..............100 Fig. 73: Dimensional drawing, mounting kit 3..............100 Fig. 74: Dimensional drawing of the scan plane with mounting kit 1a (mm)....101 8010948/24-12-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 112 Phone +81 (0)3 3358 1341 E-Mail info@sick.jp Nederlands Phone +31 (0)30 229 25 44 E-Mail info@sick.nl More representatives and agencies Norge in all major industrial nations at Phone +47 67 81 50 00 E-Mail austefjord@sick.no www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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