SICK S300 Mini Operating Instructions Manual
  1. Manuals
  2. Brands
  3. SICK Manuals
  4. Scanner
  5. S300 Mini
  6. Operating instructions manual

SICK S300 Mini Operating Instructions Manual

Safety laser scanner
Hide thumbs Also See for S300 Mini:
Table of Contents

Advertisement

Quick Links

See also: Manual , Operating Instructions Manual
O P E R A T I N G I N S T R U C T I O N S
S300 Mini
Safety laser scanner
EN

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the S300 Mini and is the answer not in the manual?

Questions and answers

Related Manuals for SICK S300 Mini

Summary of Contents for SICK S300 Mini

  • Page 1 O P E R A T I N G I N S T R U C T I O N S S300 Mini Safety laser scanner...
  • Page 2 This document is protected by the law of copyright, whereby all rights established therein remain with the company SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG.

  • Page 3: Table Of Contents

    Basic response time .................32 4.2.3 Maximum protective field range............32 Inputs ........................33 4.3.1 Input delay ..................33 4.3.2 Sampling for the static control inputs..........34 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 4 Round plug connector S300 Mini Standard ........80 6.1.2 Round plug connector S300 Mini Remote........81 Configuration connection M8 × 4 (serial interface)........... 82 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice...
  • Page 5 Error and status indications on the LEDs ............98 11.4 Error and status indications on the 7<segment display ........99 11.4.1 The lock-out operational status............. 104 11.5 Extended diagnostics..................104 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 6 EC declaration of conformity................124 14.2 Checklist for the manufacturer ................126 14.3 Glossary......................127 14.4 List of tables .....................128 14.5 List of illustrations ....................130 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice...

  • Page 7: About This Document

    S300 Mini safety laser scanners. They also address people who integrate the S300 Mini into a machine, a system or a vehicle, initialize its use, or who are in charge of servicing and maintaining the device.

  • Page 8: Depth Of Information

    Planning and using protective devices such as the S300 Mini also require specific tech- nical skills which are not detailed in this documentation. General information on accident prevention using opto-electronic protective devices can be found in the competence brochure “Guidelines Safe Machinery”.

  • Page 9: Symbols Used

    Refer to notes for special features of the device. Note Display indicators show the status of the 7<segment display on the S300 Mini: Constant indication of characters, e.g. 8 Flashing indication of characters, e.g. 8 Alternating indication of characters, e.g.

  • Page 10: On Safety

    ESPE and are allocated the task by the organization operating the ESPE. Applications of the device The S300 Mini safety laser scanner is used to protect persons and systems. It is intended to be used to monitor hazardous areas indoors. It is not allowed to use the S300 Mini outdoors.

  • Page 11: Correct Use

    S300 Mini Correct use The S300 Mini safety laser scanner must be used only as defined in section 2.2 “Applica- tions of the device” on page 10. It must be used only by qualified personnel and only on the machine where it has been installed and initialized by qualified safety personnel in accordance with these operating instructions.
  • Page 12 The operating instructions must be made available to the operator of the machine where the S300 Mini is used. The machine operator is to be instructed in the use of the device by qualified safety personnel and must be instructed to read the operating instructions.

  • Page 13: Environmental Protection

    Chapter 2 S300 Mini Environmental protection The S300 Mini safety laser scanner is constructed in such a way that it adversely affects the environment as little as possible and uses only a minimum of power and natural resources. At work, always act in an environmentally responsible manner.

  • Page 14: Applicable Directives And Standards

    Control reliable. The S300 Mini safety laser scanner meets this requirement. Please request our competence brochure “Guidelines Safe Machinery” on this subject Recommendation (part no. 8007988). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice...

  • Page 15: Product Description

    Operating instructions Chapter 3 S300 Mini Product description This chapter provides information on the special features and properties of the S300 Mini safety laser scanner. It describes the construction and the operating principle of the device. Special features small design 270°...

  • Page 16: Function

    It must be possible to transfer the dangerous machine, system or vehicle state to a safe state using the OSSDs on the S300 Mini Standard at any time, i.e. before a person has reached the hazardous point or hazardous area.
  • Page 17 90° 0° In the S300 Mini there is also a mirror rotating at constant speed that deflects the light pulses such that they cover an arc of 270°. In this way an object can be detected in the protective field within 270°. The first beam of a scan starts at –45° relative to the back of the safety laser scanner.

  • Page 18: Field Set Comprising Of Protective Field And Warning Field(S)

    In this way the wear on the brakes on an AGV can be reduced. Warning field 2 can also be used to trigger a warning signal. A warning field on all S300 Mini variants is not allowed to be used for tasks related to the Note protection of people.

  • Page 19: Monitoring Cases Of The S300 Mini Remote

    3.2.3 Monitoring cases of the S300 Mini Remote On the S300 Mini Remote up to 32 monitoring cases can be defined and selected via EFI during operation. In this way process-dependent hazardous area protection or velocity- dependent vehicle monitoring is possible for example.

  • Page 20: Functions Of The S300 Mini Variants

    So that different applications can be covered, two S300 Mini variants each with two or three different scanning ranges are available. Scanning ranges The S300 Mini variants differ in the maximum scanning range and the resulting size of the protective field. Fig. 6: Protective field ranges Max.

  • Page 21: Applications

    S300 Mini Standard Long Range: Access protection for high areas of access S300 Mini Standard: Presence detection for a safety light curtain 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 22 (AGV). An S300 Expert measures the velocity and provides the velocity information to the other safety laser scanners via EFI. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice...

  • Page 23: Status Indicators

    Status indicators 3.4.1 LEDs and 7?segment display The LEDs and the 7<segment display indicate the operational status of the S300 Mini. They are on the front face of the safety laser scanner. Fig. 7: Status indicators on the S300 Mini The symbols have the following meaning: Tab.

  • Page 24: Interoperability

    7<segment display: on the S300 Mini host on the S300 Mini guest In an EFI system with an S3000 or S300 the S300 Mini must be configured as a guest, it Note is never allowed to be configured as host.

  • Page 25: Examples For Efi Systems

    Four safety laser scanners in combination with a Flexi Soft safety controller: in the EFI string at the top in the example, the address of one S300 Mini is set to host, the other as the guest. In the EFI string at the bottom the address of the S3000 must be set to host, the S300 Mini to guest.

  • Page 26: Interoperability Of The Variants

    Interoperability with safety laser scanners in compatibility mode The S300 Mini cannot form an EFI system with an S3000 or S300 that is operated in the compatibility mode, (for details on the compatibility mode in the S3000 and S300 safety laser scanners see their operating instructions.

  • Page 27: S300 Mini Remote In Combination With A Flexi Soft Safety Controller

    The Flexi Soft safety controller provides two EFI strings; up to two safety laser scanners (S3000, S300, S300 Mini) can be connected to each of these strings. It is therefore possible to realize applications with up to four safety laser scanners (see also section 7.2.2 on page 85 and section 7.3.6 on page 89).

  • Page 28: Automatic Configuration Recovery (Acr)

    Chapter 3 Operating instructions S300 Mini To configure and perform diagnostics on the S300 Mini Remote connect the PC to the configuration connection on the Flexi Soft safety controller, the related EFI partner device, or directly to the S300 Mini Remote.

  • Page 29: Interoperability With Sens:control Devices

    Chapter 3 S300 Mini 3.5.5 Interoperability with sens:Control devices The S300 Mini Remote safety laser scanner can be connected to the following sens:Control devices and via these devices integrated into the related bus system. PROFIsafe gateway UE4140-22I0000 PROFIBUS gateway UE1140-22I0000...

  • Page 30: Configurable Functions

    Display direction of the 7?segment display The depiction of numbers on the 7<segment display can be rotated by 180° with the aid of the CDS. This is useful, for example, when the S300 Mini must be rotated by 180° owing to the specific assembly.

  • Page 31: Application

    Chapter 4 S300 Mini Application With the help of the CDS you can configure the S300 Mini for the required application. Depending on whether you select a stationary or a mobile application, different configu- ration options are available: Tab. 6: Comparison of mobile...

  • Page 32: Resolution

    32), the maximum protective field range of the safety laser scanner is shown in the CDS. The maximum protective field range of the S300 Mini must be sufficient to cover the Note calculated protective field size including the necessary supplements (see section 5.1.1 “Protective field size”...

  • Page 33: Inputs

    S300 Mini Inputs Although the S300 Mini Remote does not have any local inputs, if it is operated on a Flexi Soft safety controller or on another safety laser scanner, you must still configure the inputs via which the S300 Mini Remote receives the input conditions via EFI.

  • Page 34: Sampling For The Static Control Inputs

    16of6n sampling with two input pairs Error Error All connections must be connected. Notes Only one connection is ever allowed to be 1. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice...

  • Page 35: Universal I/O Connections Of The S300 Mini Standard

    WARNING use the signals for controlling the application or for safety-relevant functions. The S300 Mini Standard has two universal I/O connections (see section 6.1.1 “Round plug connector S300 Mini Standard” on page 80). You can configure these two connections for...

  • Page 36: Ossds

    If, in mobile applications, vehicles are not moved for a time, the OSSDs can be switched to the OFF state and the laser on the S300 Mini can be switched off. In this way the power consumption of the device is reduced.

  • Page 37: External Device Monitoring (Edm) S300 Mini Standard

    You can configure the type of restart in the CDS. The S300 Mini Remote can only be operated on an S3000/S300 safety laser scanner, on Note a Flexi Soft safety controller or on a sens:Control device via EFI. If you need a restart interlock, then you must configure and install it on this device.
  • Page 38 In mobile applications you can configure a restart delay from 2 to 60 seconds on the S300 Mini. The OSSDs on the S300 Mini switch to the ON state if there is no object in the protective field for the duration given.
  • Page 39 Note tions the term reset is used. If you want to activate the restart interlock on the S300 Mini (internal) and also a restart interlock on the machine (external), then each restart interlock has its own control switch. After operating the control switch for the internal restart interlock (with protective field unoccupied) …...

  • Page 40: Field Sets

    Fig. 19: Creating a field set in the CDS The area to be monitored is scanned radially by the S300 Mini. The S300 Mini cannot see Note through objects during this process. The area behind objects that are in the area to be monitored (pillars, grilles, etc.) can thus not be monitored.
  • Page 41 If it is possible to access a narrow strip between the protective field and a wall or another WARNING object, you must protect this strip using additional measures (e.g. fence or floor protection). 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 42: Protective Field Or Warning Field Suggested By The Safety Laser Scanner

    (e.g. at ), the protective field corresponds to the surrounding contour. The measuring error tolerances for the S300 Mini are automatically subtracted from the Note protective field size. As a result the protective field is slightly smaller than the surface...

  • Page 43: Using The Contour As A Reference

    Chapter 4 S300 Mini 4.7.3 Using the contour as a reference In addition to the protective field, the S300 Mini can also monitor a contour (e.g. the floor in vertical applications). Fig. 22: Schematic diagram of contour as reference For contour monitoring you define a contour segment .
  • Page 44 Use lateral, vertical boundaries of the opening (e.g. door frame) and the floor as reference. Recommendation If in this case the position of the S300 Mini is changed in one or more planes, the distance to the reference changes and the S300 Mini Standard switches its OSSDs to the OFF state or the S300 Mini Remote signals Protective field infringed.

  • Page 45: Monitoring Cases

    S300 Mini Monitoring cases The S300 Mini supports a configuration with multiple monitoring cases. By switching the monitoring case on the S300 Mini Remote you can switch to different monitoring conditions in the case of a change to the monitoring situation.

  • Page 46: Monitoring Case Switching Via Static Input Information

    … … … … Undefined input information will result in the S300 Mini Remote signaling Protective field Note infringed. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice...
  • Page 47 Only one connection is ever allowed to be 1! Tab. 15: Truth table for E.g. case 16of6n sampling Error Error Error and all other combinations Error 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 48: Monitoring Case Switching Via Velocity Information

    Monitoring case 4 (forward movement 3) 101 … 200 cm/s The S300 Mini Remote receives velocity information via EFI. It switches to one of the monitoring cases configured depending on the velocity received. During the configuration of the monitoring cases in the CDS, you must cover all possible or Note allowed velocities of the vehicle.

  • Page 49: Velocity Routing Via Efi

    S300 Expert on EFI1.1 Incremental encoder S300 Mini on EFI2.2 Flexi Soft S300 Mini on EFI1.2 S300 on EFI2.1 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 50 For this reason activate on all safety laser scanners on the Inputs tab the option Use Flexi Soft CPU1. Then, select on all safety laser scanners on the Inputs tab the Use velocity option. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice...

  • Page 51: Multiple Sampling

    (see section 12.2 “OSSD response times” on page 106)! On the S300 Mini, a multiple sampling of 2 is the minimum setting. You can set the mul- tiple sampling to up to 16 with the aid of the CDS. The supplement to the basic response time resulting from your setting is displayed in the CDS.

  • Page 52: Checking The Monitoring Case Switching On The S300 Mini Remote

    Arbitrary sequence Unique sequence Alternative sequence the monitoring case switching You can configure the sequence of monitoring cases in the CDS. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice...

  • Page 53: Park/Stand-By Mode

    If, in mobile applications, vehicles are not moved for a time (e.g. for battery charging), the OSSDs can be switched to the OFF state and the laser on the S300 Mini can be switched off. In this way the power consumption of the device is reduced.

  • Page 54: Mounting

    S300 Mini ensured. WARNING Mount the S300 Mini in a dry place and protect the device from dirt and damage. Notes Avoid the installation of the S300 Mini in the vicinity of strong electric fields. These can, e.g., be produced by welding cables, induction cables in the immediate vicinity and also...

  • Page 55: Stationary Application In Horizontal Operation

    In this way you will make the protective field boundaries visible for the ope- rator and ease subsequent testing of the protective function. 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 56: Protective Field Size

    You can operate the S300 Mini in stationary horizontal operation with 30, 40, 50 or 70 mm resolution. The maximum protective field range for the S300 Mini is given by the resolution. Ensure that a human leg can be detected with 70 mm resolution! As per EN ISO 13 855, mount the scan planes for horizontal stationary applications with 70 mm resolution at least 300 mm above the floor (see “Height of the scan plane at...
  • Page 57 With retroreflectors positioned at a distance of less than 1 m from the boundary of the WARNING protective field a supplement, Z , of 200 mm must be added to the protective field. 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 58 With a protective field installed horizontally, there is a risk that people may reach over the protective field and in this way reach the hazardous area before the S300 Mini shuts down the dangerous state. For this reason the calculation of the minimum distance must take into account a supplement to prevent persons from finding themselves in a hazardous situation by reaching over (see EN ISO 13 857) before the S300 Mini triggers.
  • Page 59 (e.g. scan to left and right of the bone If you mount the S300 Mini higher, the scan plane is at fibula height and the leg is also detected with an object resolution of 70 mm 8014170/XK34/2013-10-07 ©...

  • Page 60: Stationary Vertical Operation For Access Protection

    150 mm or finer are required. To protect the protective device against inadvertent adjustment or manipulation, you must use the contour of the surroundings as a reference for the S300 Mini (see section 4.7.3 “Using the contour as a reference” on page 43).
  • Page 61 Response time T of the S300 Mini The total response time of the S300 Mini must not be more than 80 ms for access protection! If a critical response time is exceeded (for an object diameter of 150 mm and a speed of WARNING 1.6 m/s that is 90 ms) a person may no longer be detected under certain circumstances.

  • Page 62: Stationary Vertical Operation For Hazardous Point Protection

    The S300 Mini must therefore be configured with a resolution of at least 40 mm. Note Never use the S300 Mini for safety applications in which finger protection is required! Due to the finest possible resolution of 30 mm, the S300 Mini is not suitable for finger protection. WARNING To protect the protective device against inadvertent adjustment or manipulation, you must use the contour of the surroundings as a reference for the S300 Mini (see section 4.7.3...

  • Page 63: Mobile Applications

    If the dangerous state is produced by a vehicle (e.g. AGV or fork lift), the hazardous area that is produced by the movement of the vehicle is protected by the S300 Mini. The S300 Mini may only be used to protect vehicles powered by electric motor.

  • Page 64: Protective Field Length

    Protective field length You must configure the protective field such that a minimum distance to the vehicle is maintained. This ensures that a vehicle monitored by the S300 Mini comes to a stop before a person or object is reached.
  • Page 65 Where … = Response time of the safety laser scanner = Maximum velocity of the vehicle from the related vehicle documentation 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 66 Fig. 37: Diagram of ground clearance of the vehicle Supplement Z in mm © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice...

  • Page 67: Protective Field Width

    5.4.3 Height of the scan plane Mount the S300 Mini such that the scan plane is at a maximum height of 200 mm! In this way also persons lying down will be reliably detected. Tilting the protective field so that objects with a diameter of 200 mm are not detected, is not allowed. We recommend WARNING aligning the scan plane horizontally at 150 mm.

  • Page 68: Methods Of Preventing Unprotected Areas

    Chapter 5 Operating instructions S300 Mini Methods of preventing unprotected areas During mounting the S300 Mini, areas may be found that are not covered by the safety laser scanner ( ). Fig. 39: Unprotected areas Prevent or secure unprotected areas! Mount the S300 Mini such that there are no unprotected areas.

  • Page 69: Near Range

    2 With two S300 Mini mounted at an angle of 45° on the front corners of a vehicle, you can configure the protective fields so that there are no unprotected areas and the hazardous areas in narrow aisles can also be protected.

  • Page 70: Time For Monitoring Case Switching

    If you switch the controller within 10 ms, the protective field selected is available within the basic response time of the S300 Mini. For this reason you can initiate the switching at the time at which you actually want to switch from one monitoring case to the other.

  • Page 71: Example Of Advancing The Timing For The Switching

    = Delay due to external control inputs over EFI (0.5 × basic response time of the StVz slowest system in the EFI system) 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 72: Mounting Steps

    Fig. 45: Prevent crawling beneath, standing behind, climbing over The origin of the scan plane is 80 mm above the bottom edge of the S300 Mini (see Fig. 78 on page 117). There are three possible ways of fixing the S300 Mini:...

  • Page 73: Direct Mounting

    5.7.1 Direct mounting The S300 Mini has two threaded holes M5 × 8 on the rear. Using them you can mount the S300 Mini directly on the intended mounting surface. To avoid a possible tendency to vibrate, if necessary the reference surface on the rear can be used as the third mounting point Fig.

  • Page 74: Mounting With Mounting Kit 2 And 3

    Fit the centering pin (4 mm) in the central hole on mounting bracket 3. Fit mounting kit 2 to mounting kit 3 and mount it using two fixing screws M4 × 10. Then mount the S300 Mini on mounting kit 2 with the aid of the threaded holes in mounting kit 1a.

  • Page 75: Using Multiple S300 Mini Safety Laser Scanners

    5.7.5 Using multiple S300 Mini safety laser scanners The S300 Mini is so designed that mutual interference between several safety laser scan- ners is unlikely. To completely exclude erroneous switching, you must mount the safety laser scanners as shown in the following examples.

  • Page 76: Reverse Mounting Of Two S300 Mini, With Parallel Offset

    S300 Mini, with parallel offset Min. 100 mm Fig. 54: Reverse mounting of an S300 Mini, with parallel offset Min. 100 mm © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice...

  • Page 77: Electrical Installation

    (e.g. relay or contactor). If several switching elements are required, you must choose a suitable form of contact duplication. 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 78 If you use screened cables, lay the screen evenly around the connection terminal. Ensure that the S300 Mini is adequately protected electrically. You will find the electrical data necessary for determining the correct fuse in section 12.4 “Data sheet” on page 110.

  • Page 79: System Connection

    S300 Mini System connection You will find all the inputs and outputs on the S300 Mini on the round plug connector on the connecting cable. Connect the S300 Mini using pre-assembled extension cables (see Tab. 19 on page 80 and Tab. 21 on page 81).

  • Page 80: Round Plug Connector S300 Mini Standard

    Do not use the universal I/O connection outputs for safety-related tasks! The universal I/O connection outputs are purely application diagnostics outputs, e.g. for the transfer of information to controllers. WARNING © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice...

  • Page 81: Round Plug Connector S300 Mini Remote

    Screen FE/screen Functional earth/screen For the unambiguous identification of the S300 Mini in the EFI network (see section 3.5 on page 24). 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 82: Configuration Connection M8 × 4 (Serial Interface)

    Notes connection! After the configuration of the device has been completed, locate the attached protection cap to cover the configuration connection. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice...

  • Page 83: Application Examples And Connection Diagrams

    The access is monitored permanently. For safety against manipulation on the S300 Mini, e.g. the floor is used as a reference. If the alignment of the S300 Mini changes (e.g. due to changes to the bracket), the S300 Mini switches its OSSDs to the OFF state.

  • Page 84: Applications With Multiple Monitored Areas (S300 Mini Remote)

    The two areas to be monitored are switched using the static control inputs depending on the phase of the process on the machine. For example the area or the area can be monitored. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice...

  • Page 85: Mobile Applications

    The S300 Mini monitors the area in the direction of travel and switches its OSSDs to the OFF state to stop the vehicle as soon as there is an object in the protective field.

  • Page 86: Connection Diagrams

    (universal I/O 1 must be configured as reset) and external device monitoring (universal I/O 2 must be configured as EDM). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice...

  • Page 87: S300 Mini Standard In Combination With A Ue10 Safety Relay

    UE10 S300 Mini Standard UE10-3OS S300 Mini Standard in combination with a UE10 safety relay; operating mode: with restart interlock (universal I/O 1 must be configured as reset) and external device monitoring (universal I/O 2 must be configured as EDM).

  • Page 88: Protective Field Switching Between An S3000 Expert And An S300 Mini Remote With Static And Dynamic Inputs

    S3000 Expert S300 Mini Remote S3000 Expert with S300 Mini Remote in an EFI system with relays/contactors; operating mode: without restart interlock with external device monitoring; direction of travel depen- dent dynamic protective field switching by the incremental encoders as well as static protective field switching by the control inputs IN A and IN B on the S3000 Expert.

  • Page 89: Protective Field Switching With A Flexi Soft Safety Controller

    S300 Mini Remote S300 Mini Remote FX36XTIO FX36CPU1 Two S300 Mini Remote; Protective field evaluation and switching via EFI using a Flexi Soft safety controller. 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 90: Configuration

    The operational status is Waiting for configuration. The 7<segment display indicates – On the S300 Mini Standard the output signal switching devices (OSSDs) are in the OFF state, the red LED is illuminated: – On the S300 Mini Remote a protective field infringement is signaled via EFI, the red LED is illuminated: ©...

  • Page 91: Preparation Of The Configuration

    How to configure the S300 Mini with the aid of the CDS: To configure and perform diagnostics on the S300 Mini Remote connect the PC to the configuration connection on the Flexi Soft safety controller, the related EFI partner device, or directly to the S300 Mini Remote.

  • Page 92: Commissioning

    9.1.1 Power-up sequence After power up the S300 Mini runs through a power up cycle. During the power up cycle, the 7<segment display indicates the device status. During the initial commissioning of an S300 Mini the following indications are possible: Tab.

  • Page 93: Test Notes

    You can keep these data as a backup and in this way document the state during initial commissioning at any time. Your SICK representative will be pleased to provide you with advice on initial commis- Note sioning.

  • Page 94: Regular Inspection Of The Protective Device By Qualified Safety Personnel

    S300 Mini and listed on the information label on the vehicle or in the configuration protocol. If you discover any non-conformance of this function, the machine/system/vehicle must be stopped immediately and checked by qualified safety personnel.

  • Page 95: Maintenance And Care

    If the optics cover is scratched or damaged, you must replace the optics cover. Order the replacement optics cover from SICK (see section 13.3 “Accessories/spare parts” on page 121). The optics cover on the S300 Mini is an optical part that must not be soiled or scratched Notes on replacement.

  • Page 96: Undo The Fixing Screws For The Optics Cover

    Correctly re-mount the S300 Mini (see chapter 5 “Mounting” on page 54). Connect the round plug connector on the end of the connection cable for the S300 Mini. Then perform an optics cover calibration with the aid of the CDS.

  • Page 97: Diagnostics

    If you cannot rectify an error with the help of the information provided in this chapter, please contact your local SICK representative. Make a note of the telephone number of your SICK representative so that you or other users have this number easily at hand. You will find the telephone number on the last page of these operating instructions.

  • Page 98: Error And Status Indications On The Leds

    This section describes the meaning of the error and status indications of the LEDs and how you can respond. You will find a description of the indicators in section 3.4 “Status indicators” on page 23, the connections for the outputs of the S300 Mini Standard in section 6.1 “System connection” on page 79.

  • Page 99: Error And Status Indications On The 7

    To place the device back in operation, proceed as follows: Rectify the cause of the fault as per Tab. 28. Switch off the power supply for the S300 Mini, wait at least 3 seconds and then switch back on the power supply.
  • Page 100 Switch off the voltage supply for the the device S300 Mini for at least 2 seconds and then switch it back on. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice...
  • Page 101 No error. The symbol is displayed for approx. host 2 seconds on switching on a device that is addressed as a host. 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 102 If necessary, check the configuration of the toring cases monitoring cases with the aid of the CDS. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice...
  • Page 103 Fit the new optics cover (then perform optics cover calibration). If you have problems during troubleshooting, contact SICK support. Keep a copy of the Note print out of the results of the diagnostics at hand. 8014170/XK34/2013-10-07 ©...

  • Page 104: The Lock-Out Operational Status

    . To place the device back in operation, proceed as follows: Rectify the cause of the fault as per Tab. 28. Switch off the voltage supply for the S300 Mini for at least 2 seconds and then switch it back on.

  • Page 105: Technical Specifications

    Medium Range White plaster Writing paper Gray cardboard Mat black paint Black shoe leather Scanning range [m] Protective field Warning field 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 106: Ossd Response Times

    = Basic response time = 80 ms = Supplement due to multiple sampling > 2 = Supplement for the usage of external OSSDs via EFI EFIO © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice...

  • Page 107: External Ossds Of The S300 Mini Remote

    S300 Mini Multiple sampling On the S300 Mini at least double multiple sampling is always set. For a multiple sampling of 3 or higher you must add a supplement of 80 ms to the basic response time. Tab. 29: Supplements for...

  • Page 108: Timing Behavior Of The Ossds Of The S300 Mini Standard

    Approx. 35 ms Approx. 35 ms after the switch on of the OSSDs, the S300 Mini Standard performs the first voltage test and then after a half basic response time (40 ms) a second voltage test. After a further half basic response time of the S300 Mini Standard there is a shut-down...

  • Page 109: Voltage Test After Switching On The Ossds

    Fig. 76: Shut-down test Approx. 650 µs <300 µs OSSD1 <300 µs OSSD2 Fig. 77: Voltage test <300 µs OSSD1 OSSD2 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 110: Data Sheet

    Size of light spot at 2.0 m scanning range 28 mm For detailed information on the safety design of your machine/system, please contact your local SICK representative. © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 111 Scan angle 270° Remission 1.8 % Several 1000 % (re- flectors Complies with Diamond Grade 3000X™ (approx. 1250 cd/lx × m²). 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 112 12.1 on page 105). The total response time of your application is dependent on further factors (see section 12.2 on page 106). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice...
  • Page 113 20 ms. Power supplies according to EN 60 204<1 satisfy this requirement. Suitable power supplies are available as accessories from SICK. The absolute voltage level must not drop below the specified minimum voltage.
  • Page 114 When active, the outputs are tested cyclically (brief LOW). When selecting the downstream controllers, make sure that the test signals do not result in deactivation. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice...

  • Page 115: Efi Status Information And Control Commands

    Logical 0, if there is no error on the S300 Mini Logical 1, if there is an error on the S300 Mini 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 116 Logical 0, if there is no error on the connected partner device Logical 1, if there is an error on the connected partner device © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice...

  • Page 117: Dimensional Drawings

    12.6 Dimensional drawings 12.6.1 S300 Mini Fig. 78: Dimensional drawing S300 Mini (mm) 36.5 Max. 200 54.5 10.5 M5 × 7.5 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 118: Mounting Kits

    1a (mm) DIN746F5 110.2 15.7 74.7 Fig. 80: Dimensional drawing, mounting kit 1b (mm) 109.6 110.2 DIN746F5 15.7 74.7 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice...
  • Page 119 Fig. 81: Dimensional drawing, mounting kit 2 (mm) 139.4 118.5 40.7 78.2 Fig. 82: Dimensional drawing, mounting kit 3 (mm) 158.8 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 120: Scan Plane Origin

    Fig. 83: Dimensional drawing of the scan plane with mounting kit 1a, 2 and 3 (mm) 23.8 36.4 43.3 Min. 15 Min. 15 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice...

  • Page 121: Ordering Information

    1a or 1b, cross<wise adjustment possible Mounting plate only in combination with 2039303 mounting bracket 2, longitudinal adjustment possible 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 122: Pre-Assembled Extension Cables

    Part number documentation CDS (Configuration & Diagnostic Software) on CD<ROM including online 2032314 documentation and operating instructions in all available languages © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice...

  • Page 123: Safety Relays/Compact Safety Controller

    Power supply, 24 V DC, 2.1 A, 50 W 7028789 Power supply, 3.9 A Power supply, 24 V DC, 3.9 A, 95 W 7028790 LS70b Scan finder 6020756 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 124: Annex

    Annex Chapter 14 Operating instructions S300 Mini Annex 14.1 EC declaration of conformity Fig. 84: EC declaration of conformity (page 1) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice...
  • Page 125 Annex Operating instructions Chapter 14 S300 Mini Fig. 85: EC declaration of conformity (page 2) 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 126: Checklist For The Manufacturer

    18. Has the information label for the daily check been attached so that it is easily visible for the operator? This checklist does not replace the initial commissioning, nor the regular inspection by qualified safety personnel. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07...

  • Page 127: Glossary

    Field set Protective fields and warning fields form the so-called field set. To unambiguously identify a S300 Mini in a system, its address must be set to host or Host/guest guest. In a safety system that comprises several devices, all devices involved can be unambiguously identified by means of the address and information distributed and retrieved using bit assignment.

  • Page 128: List Of Tables

    Tab. 24: LED indication of the S300 Mini Standard after the power up sequence... 92 Tab. 25: LED indication of the S300 Mini Remote after the power up sequence ..... 93 Tab. 26: Error and status indications of the LEDs on the S300 Mini Standard....98 Tab.
  • Page 129 Annex Operating instructions Chapter 14 S300 Mini Tab. 41: Part numbers network solutions................123 Tab. 42: Part numbers miscellaneous ................123 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 130: List Of Illustrations

    Principle of operation, rotation of the S300 Mini..........17 Fig. 3: Field set with one protective field and two warning fields........18 Fig. 4: S300 Mini Remote with two monitoring cases on an AGV ........19 Fig. 5: Device components ....................19 Fig. 6: Protective field ranges ....................
  • Page 131 Expert and an S300 Mini Remote with static inputs..........87 Fig. 66: Connection diagram for protective field switching between an S3000 Expert and an S300 Mini Remote with static and dynamic inputs ......88 Fig. 67: Connection diagram for S300 Mini Standard in combination with a Flexi Classic safety controller ..................88...
  • Page 132 Dimensional drawing of the scan plane with mounting kit 1a, 2 and 3 (mm)........................120 Fig. 84: EC declaration of conformity (page 1) ..............124 Fig. 85: EC declaration of conformity (page 2) ..............125 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice...
  • Page 133 Annex Operating instructions Chapter 14 S300 Mini 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 134 Annex Chapter 14 Operating instructions S300 Mini © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8014170/XK34/2013-10-07 Subject to change without notice...
  • Page 135 Annex Operating instructions Chapter 14 S300 Mini 8014170/XK34/2013-10-07 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 136 E-Mail support@sick.jp 1 800 325-7425 – tollfree Magyarország E-Mail info@sickusa.com Phone +36 1 371 2680 E-Mail office@sick.hu Nederland Phone +31 (0)30 229 25 44 More representatives and agencies E-Mail info@sick.nl at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

This manual is also suitable for:

S300 mini

Table of Contents

Save PDF