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SICK AOS101 manual available for free PDF download: Operating Instructions Manual
SICK AOS101 Operating Instructions Manual (144 pages)
Object Detection Systems
Brand:
SICK
| Category:
Scanner
| Size: 7 MB
Table of Contents
Table of Contents
3
1 About These Operating Instructions
6
Described Software Versions
6
Purpose of this Document
6
Target Group
6
Information Depth
7
Abbreviations Used
7
Symbols Used
8
2 Safety
9
Qualified Personnel
9
Applications of the System
9
Intended Use
10
General Safety Notes and Protective Measures
11
Safety Notes and Icons
11
General Safety Notes
12
Potential Hazardous Points
13
Protecting the Environment
16
3 Product Description
17
Scope of Delivery
17
Scope of Delivery, AOS501-AOS504
17
Fig. 1: Main Components of the AOS Prime AOS501
17
Scope of Delivery, AOS101-AOS104
19
Fig. 2: Main Components of the AOS Prime AOS101
19
Components in the System
21
The LMS511/LMS111 Laser Scanners
21
Fig. 3: Laser Output Aperture on the LMS511 / LMS111 Laser Scanner
21
The Flexi Soft Control
22
Fig. 4: Evaluation of Reflection Pulses by the Laser Scanner
22
Fig. 5: Flexi Soft Safety Control Components
22
The Test Target
23
Fig. 6: Detection of a Test Target
23
The Connection Box of the Laser Scanner
24
Principle of Operation
25
Fig. 7: Predefined Monitoring Fields in the AOS Prime
25
Fig. 8: Switching Signals for Object Detection
25
Fig. 9: Switching Signals for the Internal Self-Testing of the AOS Prime
26
Fig. 10: Switching Signals of the Self-Test
26
Status Indicators
27
Leds on the LMS111 / LMS511 Laser Scanner
27
Fig. 11: Laser Scanner Status Indicators (Pictured: the LMS511 Laser Scanner)
27
Leds on the Flexi Soft
28
Fig. 12: Status Indicators on the Flexi Soft Main Module
28
Fig. 13: Status Indicators on the Flexi Soft Expansion Module
28
Parameter Memory
29
Parameter Set on Connector Plug of the Flexi Soft Control Unit
29
Parameter Set in the Laser Scanner
29
4 Mounting
30
Planning Mounting Locations
30
Mounting the Laser Scanners
30
General Notes
30
Mounting the LMS511 Laser Scanner
31
Fig. 14: Mounting the 511 Laser Scanner
31
Fig. 15 Mounting Kit for the LMS511 Laser Scanner
31
Mounting the LMS 111 Laser Scanner
32
Fig. 16: Mounting the 111 Laser Scanner
32
Fig. 17 Mounting Kit for the LMS111 Laser Scanner
32
Fig. 18: LMS111 Laser Scanner with Mounting Kit and Weather Hood
32
Mounting the Flexi Soft Control
33
Fig. 19: Mounting the Flexi Soft Modules
33
Mounting and Positioning the Test Targets
34
Fig. 20: Mounting the Test Target for the LMS511 Laser Scanner
34
Fig. 21: Mounting the Test Target for the LMS111 Laser Scanner
35
5 Electrical Installation
36
Connecting Flexi Soft to the Power Supply
36
Fig. 22: Connecting the Flexi Soft Main Module and I/O Module to the Power
36
Connecting the LMS511 Laser Scanner
37
Connecting the Connection Box to the LMS511 Laser Scanner
37
Fig. 23: Connection of the LMS511 Laser Scanner and the Connection Box
37
Connecting the Installation Cable in the Connection Box
38
Fig. 24: Connecting Wires in the Connection Box (Min. Wiring)
38
Wiring the Installation Cable Wires to the Flexi Soft Control
39
Fig. 25: Connecting the Power Supply to Terminals in the Control Cabinet
39
Connecting Additional LMS511 Laser Scanners to Flexi Soft
40
Connecting the LMS111 Laser Scanner
41
Using the Local Connection Box
41
Fig. 27: Connection of the LMS511 Laser Scanner and the Connection Box
42
Fig. 28: Connecting Wires in the Connection Box (Min. Wiring)
43
Fig. 29: Connecting the Power Supply to Terminals in the Control Cabinet
44
Fig. 30: Wiring the Switching Inputs and Outputs in the Control Cabinet
45
Using the Pre-Configured System Cables
46
Fig. 31: Pre-Configured Cables for Connecting the LMS111 Laser Scanner
46
Fig. 32: Wiring the Power Supply Cable (LMS111 Laser Scanner)
47
Fig. 33: Wiring the Data/Input Cable and I/O Cable in the Control Cabinet
48
Connecting Additional LMS111 Laser Scanners to the Flexi Soft
49
Connecting Additional I/O Modules
49
6 Commissioning
50
Switching on the Supply Voltage
50
Checking the Operating State of the Components
50
Checking the Operating State of the Modular Control
50
Fig. 34: Checking the Operating State of the Flexi Soft Control
50
Checking the Operating State of the Laser Scanners
51
Fig. 35: Checking the Operating State of the Laser Scanners
51
Configuring Laser Scanners Using SOPAS
52
Overview
52
Fig. 36: Pre-Configured LMS511 Evaluation Cases (Red = AOS Basic Function)
52
Fig. 37: Pre-Configured LMS111 Evaluation Cases (Red = AOS Basic Function)
52
Preparation Work
54
Fig. 38: Connecting the Laser Scanner and the Configuration PC
55
Loading Laser Scanners into the SOPAS Project
56
Fig. 39: Loading Standard Parameters into the SOPAS Project
59
Notes on the Configuration Interface
61
Configuring Monitoring Fields
62
Configuring Evaluation Cases
73
Testing the Infringement of the Monitoring Fields
75
Transferring and Saving Parameters to the Device
76
Exporting the Device
77
Configuring the Modular Control with Flexi Soft Designer
78
Preparation Work
79
Fig. 40: Connecting the Flexi Soft and the Configuration PC
80
Opening the Project File Containing the Parameter Set
81
Transferring the Parameter Set to the Control Unit
82
Fig. 41: View of the Hardware Configuration and the I/O Signal States When
85
Testing the Configuration
86
Fig. 42: Signal States on the Inputs (LMS Outputs) and on the Outputs with
87
Verifying and Saving the Configuration
88
Preventing the Configuration from Being Overwritten
89
Final Steps
89
Check the Stopping and Warning Response of the Application
90
7 Maintenance
91
Overview of Maintenance Tasks
91
Maintenance During Operation
91
Visual Inspection
91
Replacing Components
92
Cleaning the Laser Scanners
92
Replacing a Laser Scanner
93
Replacing Flexi Soft Control Modules
93
Fig. 43: Removing the Connector Plug from the Flexi Soft Main Module
94
Fig. 44: Removing the Terminal Blocks from the I/O Expansion Module
94
8 Fault Diagnosis
95
Response to Faults
95
SICK Support
95
Component Fault Indicators
95
Fault Indicator on the LMS511 / LMS111 Laser Scanners
95
Flexi Soft Control Fault Indicator
96
Diagnostics
98
Laser Scanner Diagnostics
98
Flexi Soft Diagnostics
99
9 Technical Specifications
101
Aos101 - Aos104 / Aos104 Rtg
101
Features
101
Performance
101
Interfaces
101
Mechanics/Electronics
101
Ambient Data
102
Aos501 - Aos504 / Aos502 Sts
103
Features
103
Performance
103
Interfaces
103
Mechanics/Electronics
103
Ambient Data
104
AOS Prime Dimensional Drawings
105
Dimensional Drawing of the LMS511 Laser Scanner
105
Fig. 45: Dimensional Drawings of the LMS511 Laser Scanner
105
Fig. 46: Mounting Kit and Adapter Plate (Accessory Set 1)
106
Fig. 47: Dimensional Drawings of the LMS511 Laser Scanner with Weather Hood
107
Dimensional Drawing of the LMS111 Laser Scanner
108
Fig. 48: Dimensional Drawing of the LMS111 Laser Scanner
108
Fig. 49: Dimensional Drawing of the 190° Weather Hood
109
Fig. 50: Dimensional Drawing of the 270° Weather Hood
109
Dimensioned Drawing of the FX3CPU0 Main Module with System Plug
110
Dimensional Drawing of the FX3-XTIO Expansion Module
110
Fig. 51: Dimensional Drawing of the FX3CPU0 Main Module with System Plug
110
Fig. 52: 9.2.4 Dimensional Drawing of the FX3-XTIO Expansion Module
110
Electrical Wiring Diagrams
111
Connection Tables
111
AOS501 Wiring Diagram
113
AOS502 Wiring Diagram
116
AOS503 Wiring Diagram
119
AOS504 Wiring Diagram
122
AOS101 Wiring Diagram
125
AOS102 Wiring Diagram
128
AOS103 Wiring Diagram
131
AOS104 Wiring Diagram
134
10 Appendix
137
List of Tables
137
Fig. 26: Wiring the Switching Inputs and Outputs in the Control Cabinet
137
10 Appendix 10.2 List of Figures
138
List of Figures
138
Keywords Index
140
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