Table Of Contents - FULTON RB Series Installation, Operation And Maintenance Manual

Fulton Ltd
SECTION 1 - INTRODUCTION
1.1 General
1.2 Product Overview
1.3 Technical Data
SECTION 2 - INSTALLATION
2.1 General
2.2 Pre-Installation
2.2.1 Siting
2.3 Ventilation
2.4 Major Components
2.5 Flue Outlet
2.6 Blowdown Valves
2.6.1 Main Boiler Blowdown Valve
2.6.2 Water Level Gauge Set (sight glass)
2.7 Main Steam Valve
2.8 Steam Safety Valve
2.9 Water Supply
2.10 Fuel Supply
2.10.1 Gas Supply
2.10.2 Oil Supply
2.10.3 Dual Fuel Supply
2.11 Electrical Requirements
2.12 Cleaning Steam Lines and Pressure Vessels
SECTION 3 - OPERATION
3.1 General
3.2 Controls
3.2.1 System Controls
3.2.2 Steam Pressure Controls
3.2.2.1 Adjusting Steam Pressure Controls
3.2.3 Boiler Control Panel
3.2.4 Burner Control Panel
3.3 Filling the Boiler-all models
3.4 Draining the Boiler
3.5 Boiler Start-Up (from cold)-all models
3.5.1 Boiler Start-Up Following Short Term Shut-Down
3.6 Boiler Shut-Down
3.6.1 Short Term Shut-Down (hours)
3.6.2 Medium Term Shut-Down (days)
3.6.3 Long Term Shut-Down (weeks)
3.7 Internal Economiser (if fitted)
RB-RBC-IOMM-2015-1
SECTION 4 - MAINTENANCE
1 4.1 Boiler Platform (if fitted)
1 4.2 Visual Checks
1 4.3 Burner Flame Sensor Test
4.4 Water Level and Low Water Safety Control Procedures
4.4.1 Feedwater Pump Test
3
4.4.2 1st Low Water Level Check
3
4.4.3 2nd Low Water Level Check
4
4.4.4 Evaporation Check
4
4.5 Blowdown Procedures
6
4.5.1 Main Boiler Blowdown
7
4.5.2 Water Level Gauge (Sight Glass) Blowdown
8
4.6 Boiler Internal Inspection
8
4.7 Fitting New Gaskets To Boiler Inspection Holes
9
4.7.1 Important Information
9
4.7.2 Fitting Procedure
10
4.8 Front Access Door
11
4.8.1 Front Access Door Adjustment and Seal
12
4.8.2 Front Access Door Insulation
12
4.9 Feedwater Disperser
12
4.10 Service Inspection of Welded Joints (UK Only)
13
4.11 Schedule of Operator Tests and Checks
13
4.11.1 Daily
14
4.11.2 Weekly - in addition
4.11.3 Three Monthly - in addition
4.11.4 Six Monthly -i n addition
15
4.11.5 Annually - in addition
15
4.12.1 Troubleshooting - boiler
15
4.12.2 Troubleshooting - feedwater pump
16
17
APPENDIX A - TI SHEETS
18
RB Dimensions & Specification
21
RBC Dimensions & Specification
22
RB Probe Lengths
23
RBC Probe Lengths
24
Recommended Water Conditions
25
Boiler Water Sample Cooler
25
Water Level Probes
25
Auto TDS Blowdown Systems
25
25 Electrical diagrams supplied separately
26

TABLE OF CONTENTS

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