FULTON RBC3000 Manuals

Manuals and User Guides for FULTON RBC3000. We have 1 FULTON RBC3000 manual available for free PDF download: Installation, Operation And Maintenance Manual

FULTON RBC3000 Installation, Operation And Maintenance Manual

FULTON RBC3000 Installation, Operation And Maintenance Manual (74 pages)

Gas/Oil/Dual Fuel Horizontal Steam Boilers

Brand: FULTON | Category: Boiler | Size: 2.34 MB

Table of Contents

Table of Contents
3
Section 1 - Introduction

7
- General
  7
- Product Overview
  7
- Technical Data
  7
Section 2 - Installation

9
- General
  9
- Pre-Installation
  9
- Siting
  10
- Ventilation
  10
- Major Components
  12
- Flue Outlet
  13
- Blowdown Valves
  14
- Main Boiler Blowdown Valve
  14
- Water Level Gauge Set (Sight Glass)
  15
- Main Steam Valve
  15
- Steam Safety Valve
  16
- Water Supply
  17
- Fuel Supply
  18
- Gas Supply
  18
- Oil Supply
  18
- Dual Fuel Supply
  19
- Electrical Requirements
  19
- Cleaning Steam Lines and Pressure Vessels
  20
Section 3 - Operation

21
- General
  21
- Controls
  21
- System Controls
  21
- Steam Pressure Controls
  22
- Adjusting Steam Pressure Controls
  23
- Boiler Control Panel
  24
- Burner Control Panel
  27
- Filling the Boiler-All Models
  28
- Draining the Boiler
  29
- Boiler Start-Up (from Cold)-All Models
  30
- Boiler Start-Up Following Short Term Shut-Down
  31
- Boiler Shut-Down
  31
- Short Term Shut-Down (Hours)
  31
- Medium Term Shut-Down (Days)
  31
- Long Term Shut-Down (Weeks)
  31
- Internal Economiser (if Fitted)
  32
Section 4 - Maintenance

33
- Boiler Platform (if Fitted)
  33
- Visual Checks
  34
- Burner Flame Sensor Test
  34
- Water Level and Low Water Safety Control Procedures
  35
- Feedwater Pump Test
  35
- 1St Low Water Level Check
  36
- 2Nd Low Water Level Check
  37
- Evaporation Check
  37
- Blowdown Procedures
  38
- Main Boiler Blowdown
  38
- Water Level Gauge (Sight Glass) Blowdown
  39
- Boiler Internal Inspection
  40
- Fitting New Gaskets to Boiler Inspection Holes
  41
- Important Information
  41
- Fitting Procedure
  42
- Front Access Door
  43
- Front Access Door Adjustment and Seal
  43
- Front Access Door Insulation
  44
- Feedwater Disperser
  45
- Service Inspection of Welded Joints (UK Only)
  46
- Schedule of Operator Tests and Checks
  47
- Daily
  48
- Weekly in Addition
  48
- Three Monthly - in Addition
  49
- Six Monthly -I N Addition
  49
- Annually in Addition
  51
- Troubleshooting - Boiler
  54
- Troubleshooting - Feedwater Pump
  56
Appendix A - Ti Sheets

59
- RB Dimensions & Specification
  60
- RBC Dimensions & Specification
  62
- RB Probe Lengths
  64
- RBC Probe Lengths
  65
- Recommended Water Conditions
  66
- Boiler Water Sample Cooler
  67
- Water Level Probes
  68
- Auto TDS Blowdown Systems
  70

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