Atlas BP12000 Installation & Operation Manual
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Atlas BP12000 Installation & Operation Manual

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CONTENTS
Product Features and Specifications ..............................................1
Installation Requirement ............................................................ 3
Steps of Installation .........................................................................................4
Exploded View ..........................................................................21
Test Run ..................................................................................24
Operation Instruction ................................................................25
Maintenance ........................................................................... 26
Trouble Shooting ..................................................................... 27
Parts List................................................................................. 28

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  • Page 1: Table Of Contents

    CONTENTS Product Features and Specifications ..........1 Installation Requirement ............3 Steps of Installation ………………………………………………..……………………………4 Exploded View ................21 Test Run ..................24 Operation Instruction ..............25 Maintenance ................26 Trouble Shooting ..............27 Parts List................. 28...

  • Page 2: Product Features And Specifications

    I. PRODUCT FEATURES AND SPECIFICATIONS FLOOR PLATE CHAIN-ASSIST MODEL FEATURES Model BP12000 (See Fig. 1) ·Dual hydraulic chain-assist cylinders, designed and made on ANSI standards, utilizing NOK oil seal in the cylinders · Self- lubricating UHMW Polyethylene sliders and bronze bushings ·...
  • Page 3 Arm Dimensions For Model 212 Fig. 2...

  • Page 4: Installation Requirement

    II. INSTALLATION REQUIREMENTS A. TOOLS REQUIRED 9 Rotary Hammer Drill (3/4” Bit) Carpenter’s Chalk 9 Hammer Screw Driver Sets 9 4 Foot Level Bar Tape Measure (25’) 9 Crescent Wrench (12inch) Pliers 9 Ratchet Spanner With Socket (28 Allen Head Wrench (6 3 Vise Grips Wrench set (mm) , 13...

  • Page 5: Steps Of Installation

    B. CONCRETE SPECIFICATIONS (See Fig. 4). Concrete specifications must be adhered to. Failure to do so may result in personal injury; lift and/or vehicle falling. 1. Concrete must have a minimum thickness of 6 inches. Concrete must be cured before the installation.

  • Page 6: Packaged Lift And Hydraulic Power Unit ( See Fig

    C. Check the parts before assembly. 1. Packaged lift and hydraulic power unit ( See Fig. 6). Fig. 6 2. Move the lift aside with fork lift or hoist, and open the outer packing carefully (See Fig. 7). Shipment Parts list Serial # Floor cover Fig.
  • Page 7 5. Move aside the parts and check the parts according to the shipment parts list (See Fig. 9). Fig. 9 6. Open the parts box (84) and check the parts according to parts box list (See Fig. 10). Fig. 10...
  • Page 8 7. Check the parts in the parts bag according to parts bag list (See Fig. 11). Fig. 11 D. Position power side columns Lay down two columns on the installation site parallel, position the power side column according to the actual installation site. Usually, it is suggested to install power side column on the right side.

  • Page 9: See Fig.

    E. Position the columns check the columns for plumb with a level bar, and adjust with the shims if the columns are not true. (See Fig. 13). Note: Set the width to 145 or 150 ¾” 3/8” Adjust the columns to vertical with the shims 118 1/8”...

  • Page 10: See Fig.

    2. Use a rotary hammer drill and ¾” masonry bit. Drill all the anchor holes and install the anchor bolts. Tighten the anchor bolts between 60 and 86 foot pounds. (See Fig. 15). Fig. 15 G. Install safety locks (See Fig. 16&17). 60 52 Power side safety lock Fig.
  • Page 11 H. Lift the carriages up by hand and lock them at the same level (See Fig. 18). Safety device locked at the same level Fig. 18...
  • Page 12 I. Install cable According to step E (Width Setting) to choose the width distance of your lift (See Fig.13) Note: Follow cable routing diagram below 1. For width distance with 150 3/4” (See Fig.19) Upper cable plate Pass the cable through from the bottom to the top of the two plates on the carriages.
  • Page 13 2. For width distance with 145 3/8” 2.1. Pass through the cable from the bottom to the top of the carriage, The fitting of cable pass through the hole of the carriages and be screwed with two cable nuts. (See Fig. 20). Threaded with two cable nuts Cable connect...
  • Page 14 2.2. Pass the cable through as shown below (See Fig. 21) Fig. 21...

  • Page 15: See Fig.

    J. Install the cable on the safety locks (See Fig. 22). Note: Install the safety cable from the offside safety first. Pay attention to the pass through direction. Install the safety cable from the offside safety lock 2. According to the arrow direction, pass the cable from offside safety lock to the power side safety lock...
  • Page 16 K. Install the hydraulic power unit and oil hose assembly. (See Fig. 23). View A View A Fig. 23 Tighten all the hydraulic fittings, and fill the reservoir with hydraulic oil. Note: Use hydraulic oil AW46. http://www.gregsmithequipment.com/Whats-The-Best-Oil-For-My-Lift...
  • Page 17 L. Install floor cover (See Fig. 24). Choose different extension cover according to the columns distance. NOTE: Installation for 123 1/2” columns distance: Use long extension covers to connect the floor cover. Installation for 118 1/8” columns distance: Use short extension cover to connect the floor cover.
  • Page 18 M. Install the lifting arms and adjust the arm locks 1. Install the lifting arms (See Fig. 25). 2. Use an 8mm allen wrench and loosen the allen bolts on the arm locks (See Fig. 26). Use an 8mm allen wrench Fig.
  • Page 19 N. Install Electrical System 1. 220V single phase motor 1.1. Circuit diagram (See Fig. 29). Control button Fig. 29 1.2. Connection step (See Fig. 30) a. Connect the two power supply lines (fire wire L and zero wire N) to the terminals on the AC contactor marked L1, L2.
  • Page 20 1.3. Connection diagram (See Fig. 31) . Control switch Fig. 31...

  • Page 21: Exploded View

    IV. EXPLODED VIEW Model BP12 Car in Fig. 32...
  • Page 22 Cylinder Fig. 33 ATLAS manual power unit 220V/60HZ/1Phase Fig. 34...
  • Page 23 Illustration of hydraulic the valve for ATLAS hydraulic power unit ATLAS manual power unit, 220V/60HZ, Single phase (See Fig. 38) Oil return port Relief valve Protective ring Release valve Handle for Release valve Lowering speed valve Oil Outlet Check valve...

  • Page 24: Test Run

    Make sure the safety device can always be worked properly. 3. Adjust the lower speed (Only for ATLAS power unit) You can adjust the lower speed of the lift if needing: Loosen the Fixing Nut of the throttle valve, and then turn the throttle valve clockwise to decrease the lower speed, or counterclockwise to increase the lower speed.

  • Page 25: Operation Instruction

    4. Test with load After finishing the above adjustment, test run the lift with a load. Run the lift in low position several times first, make sure the lift can rise and lower at the same time, the safety device can lock and release at the same time.

  • Page 26: Maintenance

    7. Continue to raise the lift slowly to the desired working height, ensuring the balance of vehicle; 8. Push lowering handle to lower lift onto the nearest safety. The vehicle is ready to repair. To lower vehicle 1. Keep work area free of clutter; 2.

  • Page 27: Trouble Shooting

    VIII.TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Button does not work 1. Replace button 2. Wiring connections are not in good 2.Repair all wiring connections Motor does not condition 3. Motor burned out 3. Repair or replace motor 4. AC contactor in damage 4.

  • Page 28: Parts List

    IX. PARTS LIST FOR MODEL BP12 Item Part# Description Qty. Note Floor cover 207001 Short extension cover 207002 Long extension cover 207003 217019 Top pulley 217020 Bronze bush for pulley 209012 Hair pin 209005 Self locking nut 209033 Washer 209043 Hex bolt 207004 Power side column...
  • Page 29 Item Part# Description Qty. Note 209153 Arm lock bar ring 201010A Chain connector 207015 Chain 209038 Hex bolt 207016 Top plate assy. 217037 Pin for bottom pulley 217036 Big Pulley 207017 Offside column 207018 Offside safety cover 209051 Adapter 1.5 209052 Adapter 3 209053...
  • Page 30 20-11 207030 Head cap 20-12 201034 Bleeding Plug 20-13 207031 O-Ring 20-14 207032 Bore weldment Parts For ATLAS Manual Power Unit, 220V/60Hz, Single phase ) 203-1 440014 Motor 203-2 440015 Start capacitor 203-2A 440016 Run capacitor 203-3 209112 AC contactor...
  • Page 31 Item Part# Description Qty. Note 203-24 209102A Handle for release valve 203-25 209103A Washer 203-26 209104A 203-27 209105A Check valve 203-28 440025 Gear pump 203-29 440026 Oil return pipe 203-30 440027 Filler cap...

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