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Atlas BP10000 Installation & Operation Manual

Two-post baseplate lift
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Summary of Contents for Atlas BP10000

  • Page 2 Rev. 12/12/2017 Read this entire manual before operation begins. Record below the following information which is located on the serial number data plate. Serial No. Model No. Date of Installation...

  • Page 3: Table Of Contents

    Contents Specifi cations ... . . 4 Installation Requirement ..6 Installation Steps ... 8 Test Run .

  • Page 4: Specifi Cations

    • Self- lubricating UHMW Polyethylene sliders and bronze bush • Single-point safety release, and dual safety design • Stackable rubber pad with 1.5”, 2.5” and 5” extension adaptors • Super-symmetric arms design with 3-stages front arms and 2-stages rear arms Fig. 1 BP10000 Specifications...
  • Page 5 BP10000 Specifi cations Width Gross Lifting Lifting Overall Overall Minimum Style Lifting Height Between Weight Motor Capacity Time Height Width Pad Height Columns Floor plate 4.5T 1965-2194mm 2841mm 3534mm 2850mm 115mm 745Kg 2.0/3.0 HP Chain-drive 10,000lbs 77 3/8”–86 3/8” 111 7/8”...

  • Page 6: Installation Requirement

    Ratchet Spanner With Socket (28#) Allen Head Wrench (6#) Wrench set (mm) Vise Grips (10#, 13#, 14#, 15#, 17#, 19#, 24#, 27#) 3.5 to 5 Gallons of AW32 - AW46 Hydraulic Oil is recommended for operation Fig. 3 BP10000 Installation Requirement...
  • Page 7 (210kg/cm²) minimum. 3. Floors must be level and no cracks. Fig. 4 Power Supply The electrical source must be 2.2KW minimum. The source cable size must be 2.5mm² and in good condition of contacting with fl oor. BP10000 Installation Requirement...

  • Page 8: Installation Steps

    B. Use A Carpenter’s Chalk Line To Establish Installation Layout Of Baseplate Fig. 5 Check The Parts Before Assembly 1. Packaged lift, hydraulic power unit and parts box (See Fig. 6). Fig. 6 BP10000 Installation Steps...
  • Page 9 3. Loose the bolts of the upper package stand, remove the upper column then remove the package stand. 4. Move the parts aside and check the parts according to the shipment parts list. Parts box (83) Fig. 8 Fig. 9 BP10000 Installation Steps...
  • Page 10 Usually, it is suggested to install power side column on the front-right side from which vehicles are driven to the lift (See Fig. 11). Power side column Car-in direction Offside column Install top connecting plate with M8*20 hex bolt, Fig. 11 nut and lock washer BP10000 Installation Steps...
  • Page 11 C. Pull out the cable the cable from the top of the carriages to the bottom hole of carriages steel plate. Fig. 12 2. Push the carriages to the bottom of the columns. Fig. 13 BP10000 Installation Steps...
  • Page 12 1. Prepare anchor bolts (See Fig. 15). washer Washer Fig. 15 2. Using the prescribed rotary hammer drill, and drill all the anchor holes and install the anchor bolts. Then tighten the anchor bolts (See Fig. 16). BP10000 Installation Steps...
  • Page 13 Note: Torque of Anchors is 150N.m .Minimum embedment of Anchors is 90mm. Fig. 16 H. Lift The Carriages Up By Hand And Make Them Be Locked At The Same Level Fig. 17 BP10000 Installation Steps...
  • Page 14 I. Install Cables The fi tting of cable passes through the hole on the carriages and is held with two cable nuts. Fig. 18 BP10000 Installation Steps...
  • Page 15 J. Connect Oil Hose Assembly Fig. 19 BP10000 Installation Steps...
  • Page 16 Tighten all the hydraulic fi ttings, and fi ll the reservoir with hydraulic oil. Fix the oil hose with retainer. Note: In consideration of Power Unit’s durability and keep the equipment running in the perfect condition, please use Hydraulic Oil 46# Locking the nut using 19mm socket or wrench Fig. 20 BP10000 Installation Steps...
  • Page 17 L. Install Safety Device And Safety Cable 1. Assemble safety cable from offside safety assembly. 2. Pay attention to the connecting direction of safety cable. Safety cable View A connecting direction View B Fig. 21 BP10000 Installation Steps...
  • Page 18 3. Adjust the arm lock according to the direction of arrow (See Fig. 25) 4. Adjust moon gear and arm lock to make it to be meshed, and then tighten the socket bolts of arm lock (See Fig. 26). BP10000 Installation Steps...
  • Page 19 Use the 8 Socket Head Wrench to loosen the Socket Bolt Snap Ring Fig. 23 Fig. 24 Moon Gear Lock the bolts after the moon gear and arm lock engaged well Fig. 25 Fig. 26 BP10000 Installation Steps...
  • Page 20 Terminal 4 Relay Terminal (RT) 7. One wire of Safety Interrupt Switch (SS1) to Operating Switch (OS) Terminal 4 8. One wire of Safety Interrupt Switch (SS2) to Relay Terminal (RT) Installing Safety Interrupt Switch Fig. 27 BP10000 Installation Steps...
  • Page 21 Illustration Of Hydraulic Valve For Hydraulic Power Unit Manual power unit, 220V/50HZ, Single phase (See Fig. 28) Running capacitor Relief Release valve valve return port Check valve Throttle valve Oil Outlet Handle for Release valve Fig. 28 BP10000 Installation Steps...

  • Page 22: Test Run

    Do not forget to tighten the fi xing nut after the lower speed adjustment has been done. Throttle Valve Fixing Nut Counterclockwise Clockwise to Fig. 30 to increase the decrease the lowering speed lowering speed BP10000 Test Run...
  • Page 23 NOTE: It may be vibrated when lifting at start, please lifting it with load for several times, the air would be bled and the vibration would be disappeared automatically. Fig. 31 Hydraulic System BP10000 Test Run...

  • Page 24: Operation Instructions

    2. Press the button of UP to raise the vehicle slightly, and then release the safety device, lower vehicle by pushing lowering handle. 3. Open the arms and position them to the shortest length; 4. Drive away the vehicle. 5. Turn off the power. BP10000 Operation Instructions...

  • Page 25: Maintenance Schedule

    2. Check and adjust as necessary, equalizer tension on the cables to insure level lifting. 3. Check columns for plumb. 4. Check Rubber Pads and replace as necessary. 5. Check Safety device and make sure it is in good condition. BP10000 Maintenance Schedule...

  • Page 26: Trouble Shooting

    1. Safety device are locking. 1. Release the safeties 2. Release valve in damage 2. Repair or replace Lift can not lower 3. Safety cable broken 3. Replace 4. Oil system is jammed 4. Clean the oil system BP10000 Trouble Shooting...

  • Page 27: Parts Breakdown

    Parts Breakdown BP10000X Car in Fig. 32 BP10000 Parts Breakdown...
  • Page 28 Rubber Pad Frame 209039 Lock Washer 201002 Hex Bolt 209057 Pulley 209056 Self locking nut 201010A Chain Connector 203005 Chain 203078 Hydraulic Cylinder 203040 Pin For Chain Pulley 203004A Bronze bush for Chain Pulley 203004 Chain pulley BP10000 Parts Breakdown...
  • Page 29 Inner Arm - Front 203145 Offside Carriage 209153 Pull-ring for arm lock bar 206049 Moon Gear 209033 φ8 Washer 209034 Spring washer 206048 Socket Bolt 217168 Lifting arm pin 520023 Snap ring 217069 Hex bolt 206023 Self locking Nut BP10000 Parts Breakdown...
  • Page 30 201082 Extend straight fi tting 420097 900 Fitting 203107 Oil Hose 211016 T-Fitting 203106 Oil Hose 209060 900 Fitting for Power Unit 203071 Safety Cable 420045 Washer 217048 Retainer 203502A Parts box 217046 Lifting arm bar (Right) BP10000 Parts Breakdown...
  • Page 31 Support Ring 25-5 410087 Y-Ring 25-6 203082 O-Ring 25-7 206071 Hex Nut 25-8 201037 Adjustment Tube 25-9 209078 Dust Ring 25-10 201032 O-Ring 25-11 203083 Head Cap 25-12 201034 Bleeding Plug 25-13 203084 O-Ring 25-14 203085 Bore Weldment BP10000 Parts Breakdown...
  • Page 32 Manual Power Unit 220V/50HZ/1Phase Fig. 34 BP10000 Parts Breakdown...
  • Page 33 Start capacitor 420148 Cup Head Bolt with washer 81400208 Cover of Motor Terminal Box 10420070 Push button 81400296 81400459 Throttle valve body 10209069 O ring 81400266 Relief valve 81400284 Iron plug 81400452 Oil Return Pipe 81400451 Hair pin BP10000 Parts Breakdown...
  • Page 34 Plastic ball 81400125 Nut for release valve 81400124 Shim for release valve 81400450 Valve seat(high) 81400443 Release valve 81400267 Check valve 81400288 Inlet pipe 81400289 Oil return pipe 81400364 Hose clamp 81400263 Oil tank cap 81400275 Oil tank BP10000 Parts Breakdown...

  • Page 35: Warranty

    Prices do not include any local, state or federal taxes. RETURNS: Products may not be returned without prior written approval from the Manufacturer. DUE TO THE COMPETITIVENESS OF THE SELLING PRICE OF THESE LIFTS, THIS WARRANTY POLICY WILL BE STRICTLY ADMINISTERED AND ADHERED TO. BP10000 Warranty...

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