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Atlas BP12000X Installation & Operation Manual

12000 lb. capacity two-post baseplate lift
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Summary of Contents for Atlas BP12000X

  • Page 2 Read this entire manual before operation begins. Record below the following information which is located on the serial number data plate. Serial No. Model No. Date of Installation...

  • Page 3: Table Of Contents

    Contents Specifi cations ... . . 4 Installation Requirement ..6 Steps Of Installation ..8 Test Run .

  • Page 4: Specifi Cations

    Specifi cations BP12000X Floorplate Chain-Drive Model Features (See Fig. 1) • Dual hydraulic direct-drived cylinders, designed and made on ANSI standards, utilizing NOK oil seal in cylinder • Self- lubricating UHMW Polyethylene sliders and bronze bush • Single-point safety release, and dual safety design •...
  • Page 5 Model BP12000X Specifi cation Lifting Lifting Overall Width Between Minimum Gross Style Lifting Height Overall Width Motor Capacity Time Height Columns Pad Height Weight Floor-plate 5.5T 1860mm-2089mm 3110mm 3692/3829mm 3000/3137mm 120mm 980Kg 2.0 HP Chain-drived 12,000lbs 73 1/4” – 82 1/4”...

  • Page 6: Installation Requirement

    Carpenter’s Chalk Hammer Screw Drivers Level Bar Tape Measure (25ft) Crescent Wrench (12”) Pliers Ratchet Spanner With Socket (28#) Allen Head Wrench (6#) Wrench set (mm) Vise Grips (10#, 13#, 14#, 15#, 17#, 19#, 24#, 27#) Fig. 3 Installation Requirement BP12000X...
  • Page 7 2. Concrete must be in good condition and must be of test strength 3,500psi minimum. 3. Floors must be level with no cracks. Fig. 4 Power Supply The electrical source must be 3Kw minimum. The source cable size must be 2.5mm² and in good condition of contacting with fl oor. Installation Requirement BP12000X...

  • Page 8: Steps Of Installation

    B. Use A Carpenter’s Chalk Line To Establish Installation Layout Of The Base Plate (See Fig. 5) Fig. 5 C. Check The Parts Before Assembly 1. Packaged lift and hydraulic power unit (See Fig. 6). Fig. 6 Steps Of Installation BP12000X...
  • Page 9 (See Fig. 8). Serial No. Fig. 8 4. Loosen the bolts of the upper package stand, take off the upper column and remove the package stand. Steps Of Installation BP12000X...
  • Page 10 5. Move aside the parts and check the parts according to the shipment parts list (See Fig. 9, 10). Parts in the shipment parts list Fig. 9 Parts in the parts box (84) Fig. 10 Steps Of Installation BP12000X...
  • Page 11 Usually, it is suggested to install power side column on the right side. Install the top plates (See Fig.12). Offside column Power side column Car-in direction Assemble top plate using M12*30 hex bolt with nut and washer. Fig. 12 Steps Of Installation BP12000X...
  • Page 12 Note: Set the width to 145 3/8” or 150 ¾” Adjust the 118 1/8” columns to vertical with 123 1/2” the shims Check the columns plumb (front and side) with level bar 54/54A 145 3/8” or 150 3/4” Fig. 13 Steps Of Installation BP12000X...
  • Page 13 2. Use a rotary hammer drill and ¾” masonry bit. Drill all the anchor holes and install the anchor bolts. Tighten the anchor bolts between 60 and 86 foot pounds. Fig. 15 G. Install Safety Locks (See Fig. 16 & 17) Power side safety device Fig. 16 Steps Of Installation BP12000X...
  • Page 14 Offside safety device Fig. 17 Steps Of Installation BP12000X...
  • Page 15 H. Lift The Carriages Up By Hand And Lock Them At The Same Level (See Fig. 18) Safety device locked at the same level Fig. 18 Steps Of Installation BP12000X...
  • Page 16 According to step E (Width Setting) choose the width distance of your lift (See Fig.13). Note: Pass through the cable from the hole of the strength plate of one carriage to another carriage. 1. For width distance with 150 3/4” (See Fig.19). Fig. 19 Steps Of Installation BP12000X...
  • Page 17 2. For width distance with 145 1/2” 2.1. Pass the cable through from the bottom to the top of the carriage. The cable passes through the hole of the carriages and is screwed with two cable nuts. (See Fig. 20). Fig. 20 Steps Of Installation BP12000X...
  • Page 18 2.2. Pass the cable through as shown below (See Fig. 21). Fig. 21 Steps Of Installation BP12000X...
  • Page 19 J. Install The Cable On The Safety Locks (See Fig. 22) Note: Install the safety cable from the offside safety fi rst. Pay attention to the pass through direction. Fig. 22 Steps Of Installation BP12000X...
  • Page 20 K. Install Hydraulic Power Unit And Oil Hose Assembly (See Fig. 23) Fig. 23 Tighten all the hydraulic fi ttings, and fi ll the reservoir with hydraulic oil. Note: Use hydraulic oil AW46. Steps Of Installation BP12000X...
  • Page 21 Note: Choose different extension cover according to the columns distance. Installation for 123 1/2” columns distance: Use long extension cover to connect the fl oor cover. Installation for 118 1/8” columns distance: Use short extension cover to connect the fl oor cover. Fig. 24 Steps Of Installation BP12000X...
  • Page 22 (See Fig. 27). Use an 8mm allen wrench Snap spring Fig. 25 Fig. 26 Lock the nuts after the moon Adjust the Arm lock gear and arm lock engaged well Fig. 27 Steps Of Installation BP12000X...
  • Page 23 2. Install toe guard. Fig. 28 N. Install Electrical System Connect the power source according to the data plate on the Power Unit. Fig. 29 Steps Of Installation BP12000X...

  • Page 24: Test Run

    Make sure the safety locks can always work properly. 3. Adjust the lower speed (Only for Atlas power unit) You can adjust the lower speed of the lift if needing: Loosen the Fixing Nut of the throttle valve, and then turn the throttle valve clockwise to decrease the lower speed, or counterclockwise to increase the lower speed.
  • Page 25 fi rst, make sure the lift can rise and lower at the same time, the safety device can lock and release at the same time. Test run the lift to the top completely. If there is anything improper, repeat the above adjustment. Fig. 32 Hydraulic System Test Run BP12000X...

  • Page 26: Operation Instructions

    2. Press the button of UP to raise the vehicle slightly, and then release the safety device, lower vehicle by pushing lowering handle. 3. Open the arms and position them to the shortest length; 4. Drive away the vehicle. 5. Turn off the power. Operation Instructions BP12000X...

  • Page 27: Maintenance Schedule

    2. Check equal tension of the cables and adjust as necessary to insure level lifting. 3. Check columns are plumb. 4. Check Rubber Pads and replace as necessary. 5. Check safety locks and make sure they are in proper condition. Maintenance Schedule BP12000X...

  • Page 28: Trouble Shooting

    1. Safety device are locking. 1. Release the safeties 2. Release valve in damage 2. Repair or replace Lift cannot lower 3. Safety cable broken 3. Replace 4. Oil system is jammed 4. Clean the oil system Trouble Shooting BP12000X...

  • Page 29: Exploded View

    Exploded View Fig. 33 Exploded View BP12000X...
  • Page 30 Cylinder Fig. 34 Atlas Hydraulic Power Unit 220V/60HZ/1Phase Fig. 35 Exploded View BP12000X...
  • Page 31 Illustration Of Hydraulic Valve For Atlas Hydraulic Power Unit Atlas hydraulic power unit, 220V/60HZ, Single phase (See Fig. 35) Fig. 36 Exploded View BP12000X...

  • Page 32: Parts List

    Chain pulley bracket assembly 207009A Carriage 207010 Cylinder 217188 Slider block 207047 Carriage plastic cover 217053 Protective Rubber 209019 Screw 217047B Arm pin 520023 Snap spring 206048 Socket bolt 209039 Lock washer 209022 Washer 206049 Moon gear 207011A Lifting arm Parts List BP12000X...
  • Page 33 Adapter 2.5″ 209053B Adapter 5″ 217069 Hex bolt 206006 Washer 206023 Self locking nut 620065 Shim 201090 Shim 206002 Pin for safety lock 209007A Safety Spring 209010 Snap ring 209011 Plastic small pulley 207019 Power side safety lock Parts List BP12000X...
  • Page 34 900 fi tting 207035 Extend straight fi tting 420097 900 fi tting 207026 Oil hose 207034 Oil hose 211016 T fi tting 209059A Anchor Bolt 207500A Parts box 206154 Rear guard bar 209034 Washer 206156 Tool tray Parts List BP12000X...
  • Page 35 20-10 520058 O-Ring 20-11 207030 Head cap 20-12 201034 Bleeding Plug 20-13 207031 O-Ring 20-14 207032 Bore weldment Atlas Hydraulic Power Unit Item Part# Description Qty. 201-1 81400032 Motor 201-2 81400159 Protective Ring 201-3 81400063 Motor Connecting Shaft 201-4 81400031...
  • Page 36 81400028 Push Button 201-20 81400105 Release Valve 201-21 81400033 Handle For Release Valve 201-22 81400170 Washer 201-23 81400171 Hex Nut 201-24 81400043 Check Valve 201-25 81400133 Gear Pump 201-26 81400122 Oil Return Pipe 201-27 81400172 Filler Cap Parts List BP12000X...

  • Page 37: Warranty

    Prices do not include any local, state or federal taxes. RETURNS: Products may not be returned without prior written approval from the Manufacturer. DUE TO THE COMPETITIVENESS OF THE SELLING PRICE OF THESE LIFTS, THIS WARRANTY POLICY WILL BE STRICTLY ADMINISTERED AND ADHERED TO. Warranty BP12000X...

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