Table of Contents
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Table of Contents
Related Manuals for Atlas BP10000
Summary of Contents for Atlas BP10000
- Page 2 Rev. 7/18/2019 Read this entire manual before operation begins. Record below the following information which is located on the serial number data plate. Serial No. Model No. Date of Installation...
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Page 3: Table Of Contents
Contents General Information..5 Product Identification ..8 Packing / Transport / Storage ..9 Lift Description ... . 11 Technical Specification. - Page 4 Indicates prohibited Indicates a possibility of danger to the operators BOLD Important information TYPE WARNING: before operating the lift and carrying out any adjustments, read carefully chapter 7 “Installation” where all operations for a properly functioning lift are shown. BP10000...
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Page 5: General Information
• Any use of the machine made by operators who are not familiar with the instructions and procedures contained herein shall be forbidden. This manual is an integral part of the lift: it shall be given to the new owner if and when the lift is resold. BP10000 General Information... - Page 6 If the packing are not polluting or non-biodegradable, deliver them to appropriate handling station. BP10000 General Information...
- Page 7 The manufacturer is not liable for any mistakes made when drawing up this manual and reserves the right to make any changes due the development of the product, at any time. BP10000 General Information...
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Page 8: Product Identification
Manufacturer’s personnel in charge. Technical Servicing For all servicing and maintenance operations not specified or shown in these instructions, contact your Dealer where the machine has been bought or the Manufacturer’s Commercial Department. BP10000 Product Identification... -
Page 9: Packing / Transport / Storage
(e.g. cranes, trucks) and hoisting means. Be sure also to hoist and transport the components securely so that they cannot drop, taking into consideration the package’s size, weight and center of gravity and it’s fragile parts. BP10000 Packing / Transport / Storage... - Page 10 Packages must be opened paying attention not to cause damage to people (keep a safe distance when opening straps) and parts of the lift (be careful the objects do not drop from the package when opening). BP10000 Packing / Transport / Storage...
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Page 11: Lift Description
(8). The synchronization is controlled by the equalizer cables. The arm safety can be engaged automatically when the lift is raised. Figure 2 – Lift BP10000 Lift Description... -
Page 12: Technical Specification
If there is over 10% fluctuation on the electrical power supply, it is suggested to use the voltage stabilizer to protect the electrical components and system from overloading. BP10000 Technical Specification... - Page 13 Pump Type Gear Flow rate 2.1 cm Continuous working pressure 200 bar Peak pressure 220 bar Figure 3 – Layout BP10000 Technical Specification...
- Page 14 ASTM D 2270 Viscosity index 104 N° ASTM D 97 Pour point ~ 30 °C ASTM D 92 Flash point 215 °C ASTM D 644 Neutralization number 0.5 mg KOH/g Change hydraulic oil at 1 year intervals BP10000 Technical Specification...
- Page 15 Figure 5 - Hydraulic Plan Oil filter Hydraulic cylinder Gear pump Pressure overload valve Flow restrictor Manual lowering valve Non return valve Motor Lowering speed control valve Startup valve BP10000 Technical Specification...
- Page 16 Figure 6 – Electrical Diagram (220V/50Hz/60Hz/1Ph) BP10000 Technical Specification...
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Page 17: Safety
• Carefully follow the safety indications applied on the machine and included in the manual; • Observe the safety area during lifting; • Be sure the motor of the vehicle is off, the gear engaged and the parking brake put on; BP10000 Safety... - Page 18 • Mechanical safeties built in each carriage with automatic engagement for lifting safety. It is strictly forbidden to modify any safety device. Always ensure the safety device for proper operation during the service. BP10000 Safety...
- Page 19 The labels must be kept clean and they have to be replaced if detached or damaged. Read the meaning of the labels carefully and memorize it. Figure 7 – Safety Signs BP10000 Safety...
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Page 20: Installation
Lighting Lighting must be carried out according to the effective regulations of the place of installation. All areas next to the lift must be well and uniformly lit. BP10000 Installation... - Page 21 • Double check all dimensions and make sure that the bases of each column are square and aligned with the chalk line. Figure 8 – Floor Plan BP10000 Installation...
- Page 22 • Check to make sure that the columns for square-ness and plumb are as shown in the figure 9. The requirements for column’s square-ness and plumb must be adhered to. Failure to do so could cause lift failure resulting in personal injury or death. BP10000 Installation...
- Page 23 (fig. 10). Make sure the cables in the place on the pulleys. Make sure the cables routed properly; • After the equalizer cables have been routed, adjust the nuts M12 to make each cable in equal tension; BP10000 Installation...
- Page 24 • Feed another end of the cable through the upper slot and make sure cable is routed at the top of the pulley and inside the column (ref. fig, 13); • Slip the end of the cable through the hole of safety hook; tighten the M12 nut (ref. fig, 13). BP10000 Installation...
- Page 25 • Tighten the hose fittings thoroughly. • Be sure to route the hydraulic hose and electric wire inside smaller protective cover under the ramp as figure 16. Then fix the cover on the floor by supplied screws. Finally install the ramp. BP10000 Installation...
- Page 26 7.11 Installation Of Floor Plate • Drill D.10 holes using the holes in the plate as the guide; • Following drill steps used when anchoring columns; • Tighten by securing the nut to the plate. BP10000 Installation...
- Page 27 16” from base; • If the latches click out of synchronization, tighten the equalizer cable on the column that clicks later; • Fill the more fluid if necessary till the tank is full. BP10000 Installation...
- Page 28 7.15.2 MECHANICAL SAFETIES FOR PROPER INSTALLATION • Check to make sure that safety latches will properly engage and disengage by manual release; • If latches click out of synchronization, tighten the cable on the one that clicks later. BP10000 Installation...
- Page 29 Carried out two or three complete cycles of lowering and lifting with the vehicle loaded: • Repeat the checks provided for by 7.15. • Check no strange noise during lifting and lowering. BP10000 Installation...
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Page 30: Operation And Use
• If both mechanical locks are released, press the lower lever, the lift will lower to the desired height under its weight and the load lifted until the lever is released. BP10000 Operation And Use... - Page 31 • Release the locks manually and lower the lift by pressing the lowering lever at the same time; • Before removing vehicle from the lift area, position the lift arms to and pads to provide an obstructed exit; • Never drive over the lift arms. BP10000 Operation And Use...
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Page 32: Maintenance
The use of water or inflammable liquid is strictly forbidden Be sure the rod of the hydraulic cylinders is always clean and not damaged since this may result in leakage from seals and, as a consequence, in possible malfunctions. BP10000 Maintenance... - Page 33 • Verify the equalizer cables are not worn, change if necessary Every 12 months • Check the electrical system to verify that the motors operate properly (this work must be carried out by skilled electricians) • Empty the oil tank and change the hydraulic oil BP10000 Maintenance...
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Page 34: Troubleshooting
Presence of air in the Bleed the hydraulic system hydraulic system The lift does not Lubrication of sliders is lower smoothly Grease not enough. Sliders are damaged Replace * If the problems remain unsolved, call for technical support. BP10000 Troubleshooting... -
Page 35: Parts Lists
Parts Lists Lift ITEM PART NO. DESCRIPTION Z11G101000 Power-side column Z11G102000 Off-side column Z11G320000 Short arm assembly Z11G310000 Long arm assembly Z31B330000 Lifting adaptor Z11G500100 Arm shaft BP10000 Parts Lists... - Page 36 Seeger D.38 0203025 Nut M16 - GB/T6170 0201062 Screw M10X20 - GB/T5783 0208007 Locking washer D.10 - GB/T93 0205011 Washer D.10 - GB/T97.1 0202043 Screw M8X12 - GB/T70.1 0206036 Screw M6X8 - GB/T818 0302014 Hydraulic power unit BP10000 Parts Lists...
- Page 37 Powerside Column ITEM PART NO. DESCRIPTION Z11G111000 Main Column Z11G210000 Main carriage assembly Z11G131100 Top cover Z31A110004 Roller Z11G520000 Pulley base Z11B113000 Safety rack Z11B114000 Safety hook Z11B110002 Connection rod Z31A110001 Shaft Z31A110002 Spring BP10000 Parts Lists...
- Page 38 Z23B711001 Rubber pad Z23A200003 Toothed gear Z11G200004 Safety release pin Z23A200005 Spring Z23A200006 Release ring 0213052 Elastic pin 6X40 0212004 Seeger D.25 - GB/T894.1 0206036 Screw M6X8 - GB/T818 0202045 Screw M8X20 - GB/T70.1 0215134 Chain BL646X75 BP10000 Parts Lists...
- Page 39 Offside Column ITEM PART NO. DESCRIPTION Z11G121000 Slave Column Z11G220000 Slave carriage assembly Z11G131100 Top cover Z31A110004 Roller Z31A110003A ABS cover Z11G520000 Pulley base Z11G161100 Support Z11B122000 Safety rack BP10000 Parts Lists...
- Page 40 Z23B711001 Rubber pad Z23A200003 Toothed gear Z11G200004 Safety release pin Z23A200005 Spring Z23A200006 Release ring 0213052 Elastic pin 6X40 0212004 Seeger D.25 - GB/T894.1 0206036 Screw M6X8 - GB/T818 0202045 Screw M8X20 - GB/T70.1 0215134 Chain BL646X75 BP10000 Parts Lists...
- Page 41 ITEM PART NO. DESCRIPTION Z11G310000 Long arm assembly Z11G320000 Short arm assembly Z11G311000 Long arm frame Z11G312000 Long arm outer extension Z23A310001 Anti-rotating gear 0201050 Screw M10X35 - GB/T5783 0206061 Screw M8X12 - GB/T70.2 Z31B330000 Lifting adaptor BP10000 Parts Lists...
- Page 42 ITEM PART NO. DESCRIPTION 0202032 Screw M6X16 - GB/T70.1 Z31B330001 Round rubber pad Z31A321000 Pad support Z11G321000 Short arm frame Z11G322000 Short arm middle extension Z11G323000 Short arm outer extension BP10000 Parts Lists...
- Page 43 Hydraulic Line ITEM PART NO. DESCRIPTION 0302014 Hydraulic power unit Z11GY70000 Hydraulic cylinder 7B-04-98 Union BP10000 Parts Lists...
- Page 44 Hydraulic pipe L=3150 ZZ1480 Hydraulic pipe L=1480 Z11GY70100 Cylinder liner Z11GY70001 Piston Z11GY70004 Piston rod Z11GY70002 Cylinder guiding cover Z11GY70006 Spacer 0312014 Gasket 70X50X22.4 0309143 O-ring 37.5X3.55 0309050 O-ring 70X3.1 0311007 Scraper 38X46X5/6.5 0306086 Silencer 1/4 0211032 Seeger D.25 BP10000 Parts Lists...
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Page 45: Warranty
Prices do not include any local, state or federal taxes. RETURNS: Products may not be returned without prior written approval from the Manufacturer. DUE TO THE COMPETITIVENESS OF THE SELLING PRICE OF THESE LIFTS, THIS WARRANTY POLICY WILL BE STRICTLY ADMINISTERED AND ADHERED TO. BP10000 Warranty...
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