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RG500 Service Manual
Erik's RG500 Resources
Forward Picture
RG Cutaway Diagram
01
General Information
01-01
Fuel, Oil & Coolant Recommendation
01-02
Breaking-In Procedures, Cylinder Identification
01-03
Special Materials
01-04
01-05
Precaution & General Instruction
01-06
Specifications
01-07
02
Maintenance
02-01
Periodic Maintenance Schedule
02-02
Lubrication Points
02-03
Battery, Engine Bolds & Nuts
02-04
Head, Cylinder & Muffler; Air Cleaner
02-05
Spark Plugs
02-06
Carburetors
02-07
Fuel Lines
02-08
Oil Pump; Clutch
02-09
Transmission Oil
02-10
Cooling System
02-11
Drive Train
02-12
Brakes
02-13
02-14
02-15
Tires
02-16
Steering; Front Fork; Rear Suspension
02-17
Chassis Bolts & Nuts
02-18
03
Engine
03-01
Engine Components Removable with Engine in Place
03-02
Engine Removal and Reinstallation
03-03
03-04
03-05
03-06
03-07
file:///Users/rg500delta/ff%20web%20pages/GAMMA%20site...al%20and%20parts%20fiche/RG%20ServiceManual/index.html (1 of 7)12/10/07
1:11 PM
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Summary of Contents for Suzuki rg500
- Page 1 RG500 Service Manual Erik's RG500 Resources Forward Picture RG Cutaway Diagram General Information 01-01 Fuel, Oil & Coolant Recommendation 01-02 Breaking-In Procedures, Cylinder Identification 01-03 Special Materials 01-04 01-05 Precaution & General Instruction 01-06 Specifications 01-07 Maintenance 02-01 Periodic Maintenance Schedule...
- Page 2 RG500 Service Manual 03-08 03-09 03-00 03-11 Engine Disassembly 03-12 03-13 03-14 03-15 03-16 03-17 03-18 03-19 03-20 03-21 03-22 03-23 03-24 Engine Components Inspection & Servicing; Head, Cylinder, Exhaust Valve 03-25 Piston 03-26 03-27 Piston Rings 03-28 Bearings; Oil Seals; Crankshaft...
- Page 3 RG500 Service Manual 03-46 Magneto 03-47 Piston and Rings 03-48 Cylinder 03-49 Cylinder Head 03-50 Cooling System 04-01 Cooling System 04-02 Cooling Solution 04-03 Radiator & Water Hoses 04-04 ThermoStat 04-05 04-06 Water Pump 04-07 04-08 04-09 04-10 04-11 Water Temp. Meter & Temp. Gauge...
- Page 4 RG500 Service Manual 06-09 06-10 06-11 06-12 Water Temp. Meter 06-13 06-14 Oil Gauge <.A> 06-15 Lamps 06-16 Speedometer 06-17 06-18 Switches 06-19 Battery 06-20 06-21 Chassis 07-01 Fairing 07-02 07-03 07-04 Front Wheel 07-05 07-06 07-07 07-08 07-09 Front Brake...
- Page 5 RG500 Service Manual 07-25 07-26 07-27 07-28 07-29 Rear Brake 07-30 07-31 07-32 07-33 07-34 07-35 07-36 Rear Wheel 07-37 07-38 07-39 07-40 07-41 07-42 Tire & Wheel 07-43 07-44 07-45 07-46 07-47 07-48 Rear Swingarm & Suspension 07-49 07-50...
- Page 6 RG500 Service Manual 08-01 Troubleshooting 08-02 08-03 08-04 08-05 08-06 08-07 Wiring Diagram 08-08 08-09 08-10 08-11 08-12 Cable, Harness & Hose Routing 08-13 08-14 08-15 08-16 08-17 08-18 Special Tools 08-19 08-20 08-21 Tightening Torque 08-22 08-23 08-24 Service Data...
- Page 7 RG500 Service Manual 10-05 10-06 2nd & 6th Driven Gears 10-07 Under Cowling Installation 10-08 10-09 10-10 Erik's RG500 Resources file:///Users/rg500delta/ff%20web%20pages/GAMMA%20site...al%20and%20parts%20fiche/RG%20ServiceManual/index.html (7 of 7)12/10/07 1:11 PM...