Engine, disassembly and assembly
http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW...
Note:
Only counter-hold with 24 mm open end
wrench on the camshaft -arrow-. The
camshaft jig must not be installed when
tightening and loosening the sprockets.
- Coat sealing surface of sealing
flange with AMV 188 001 02.
- Oil O-Ring (
Page 13-9
and insert in camshaft sprocket
cover.
- Install camshaft sprocket cover,
insert all securing bolts and tighten
lightly.
- First tighten M8 securing bolt to 25
Nm (18 ft lb) then M6 securing bolts
to 10 Nm (7 ft lb).
- Install double chain chain tensioner
and tighten to 30 Nm (22 ft lb).
Notes:
If the chain tensioner has been
pulled apart, bleed chain tensioner
before installing
Fig. 2
Only turn engine with chain
tensioner installed! Otherwise single
or double chain will jump!
- Turn crankshaft two full turns in
direction of engine running and
check valve timing
Page 47 of 71
13-32
, item 11 )
Page 13-7
,
Page 13-21
.
5/12/2004