Aumuller KSA TWIN S12 24V series Assembly And Commissioning Instructions

Dc chain drive

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Assembly and Commissioning
Instructions
according to Machinery Directive 2006 / 42 / EC (annex VI)
KSA - T
S12 24V DC C
D
WIN
HAIN
RIVE

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Summary of Contents for Aumuller KSA TWIN S12 24V series

  • Page 1 Assembly and Commissioning Instructions according to Machinery Directive 2006 / 42 / EC (annex VI) KSA - T S12 24V DC C HAIN RIVE...
  • Page 2 ONTENTS Abbreviations Risk Assessment Warning and Safety Symbols Safety Instructions Data sheet KSA - T S12 24V DC Explanations on the product label 6 - 7 Intended Use Area of Application / Range of Application Areas of Application and Casement Sizes Pre-assembly Checks NSTALLATION STEP Prerequisites for Assembly / Preparing assembly...
  • Page 3 BBREVIATIONS ISIK ASSEMBLY ARNING AND SAFETY SYMBOLS IN THESE NSTRUCTIONS BBREVIATIONS ISIK ANALYSIS for power-operated windows and doors (machines) Index of abbreviations according to ISO 12100 These abbreviations are used consistently throughout these assembly General Procedure & operating instructions. Unless stated differently, all dimensions indi- Before starting work, a risk analysis must be carried out to systematically cated in this document are in mm.
  • Page 4: Safety Instructions

    AFETY INSTRUCTIONS AFETY INSTRUCTIONS Important safety instructions: To ensu- Bottom-hung windows must be provided with safety scis- re safety of persons, these instructions sors or similar devices. Safety stays prevent damage and ARNING must be strictly observed. injuries to persons which might result from improper instal- Always keep these instructions available.
  • Page 5: Ambient Conditions

    AFETY INSTRUCTIONS Spare parts, fasteners, ttings and controllers Only operate the drive with controllers built by the same Specify suitable types of cable on consultation with the manufacturer. There is no liability, warranty or customer competent local authorities, energy supply companies and service if third-party parts are used.
  • Page 6: Technical Data

    KSA-T S12 24V DC ATA SHEET KSA-T S12 24V DC ATENBLATT Application: natural ventilation, SHEV Internal intelligent cut-off switch S12 Adjustable chain tension / Mechanical chain unlocking Options Programmable special functions M-COM for automatic synchronised run of multi drive systems and automatic sequence control with FV locking drives (S3/S12 SW V2) TECHNICAL DATA Rated voltage...
  • Page 7: Order Data

    KSA-T S12 24V DC ATA SHEET XPLANATIONS ON THE PRODUCT LABEL ORDER DATA s [mm] L [mm] Version Finish PU / pcs. Part.-No. [mm] 1100 KSA TWIN 400 S12 24V E6/C-0 524845 1303 KSA TWIN 500 S12 24V E6/C-0 524855 1303 KSA TWIN 600 S12 24V E6/C-0...
  • Page 8 NTENDED USE NTENDE USE Areas of application and casement sizes: Area of Application / Range of Application Mounting of drives up to a casement size These chain drives are used for electromotive opening and of max. 4m (depending on the system) closing of windows in facades and roofs, with a mounting height (lower edge of moving element) of at least 2.5 me- Top-hung casement and bottom-hung casement...
  • Page 9 NSTALLATION STEP ASSEMBLY CHECKS 1: P ASSEMBLY CHECKS NSTALLATION STEP Fully observe all instructions ! Instructions on intended use ARNING Incorrect assembly may lead to serious Ensure that the use of the drives is in accordance with the injuries! speci ed range of application/ area of application. In par- ticular, check that the temperature range marked on the dri- Storage of the drives on site prior to the assembly.
  • Page 10: Tools Required

    NSTALLATION STEP REREQUISITES FOR SSEMBLY REPARING ASSEMBLY 2: P REREQUISITES FOR SSEMBLY REPARING ASSEMBLY NSTALLATION STEP Preparing assembly Important instructions for safe as- sembly: Fully observe all instructions, Check window size on site. ARNING incorrect assembly may lead to serious •...
  • Page 11 NSTALLATION STEP DJUSTING THE INITIAL CHAIN TENSION AND SMOOTH RUNNING 3: A DJUSTING THE INITIAL CHAIN TENSION AND SMOOTH RUNNING NSTALLATION STEP Adjust the initial chain tension on site Soft run setting after manual unlocking of the (bottom-hung casements only) chain The smooth running of the drive can be optimised under low The drive has an electronic position detection.
  • Page 12 NSTALLATION STEP HANGING THE CABLE OUTLET POSITION 4: C HANGING THE CABLE OUTLET POSITION NSTALLATION STEP If there is a risk of the cable being sheared off by the bracket during opening, the position of the cable outlet must be changed. ¢...
  • Page 13 NSTALLATION STEP ETERMINE THE CASEMENT BRACKETS 5: D ETERMINE THE CASEMENT BRACKETS NSTALLATION STEP Casement brackets Casement bracket F14 Casement bracket F16 Casement bracket F16-1 ø ø ø ø ø ø use with K-A1, K-B1, K-B2, use with K-A1, K-B1, K-B2, use on roof windows K-C1, K-E1, K-E2, K-F, K84-1, K125 K-C1, K-E1, K-E2, K84-1, K87...
  • Page 14 NSTALLATION STEP ETERMINE THE FRAME BRACKETS 6: D ETERMINE THE FRAME BRACKETS NSTALLATION STEP Frame brackets Frame bracket K-A1 Frame bracket K-B1 Frame bracket K-B2 use with F14, F16, F33, F38 use with F14, F16, F33, F38 use with F14, F16, F33 Space required on window frame 35 mm Space required on window frame 35 - 52 mm Space required on window frame 35 - 52 mm...
  • Page 15: Application Examples

    PPLICATION EXAMPLES PPLICATION EXAMPLES Application examples for different types of windows Top-hung outward opening Top-hung outward opening Bottom-hung outward opening Frame mounting Transom mounting Transom mounting Detail of mounting on aluminium window Detail of mounting on aluminium window Detail of mounting on aluminium window Roof Roof Roof...
  • Page 16 NSTALLATION STEP ETERMINE HOLE LAYOUT FOR FRAME AND CASEMENT BRACKETS 7: D ETERMINE HOLE LAYOUT FOR FRAME BRACKET AND CASEMENT BRACKET NSTALLATION STEP Hole layout for the frame brackets K-A1 / K-B1 / K-B2 with casement bracket F14 (Bottom-hung - inward opening) Window versions: Top-hung - inward opening 1101 for stroke 400...
  • Page 17 NSTALLATION STEP ETERMINE HOLE LAYOUT FOR FRAME AND CASEMENT BRACKETS OLE LAYOUT Hole layout for the frame bracket K-87 with casement brackets F16 / F33 (Friction hinged casement) 1101 for stroke 400 1304 for stroke 500 / 600 442 for stroke 400 544 for stroke 500 / 600 RA FL 1033 for stroke 400...
  • Page 18 NSTALLATION STEP SSEMBLY CASEMENT BRACKET 8: A SSEMBLY CASEMENT BRACKET NSTALLATION STEP ¢ Determine fastenings. ¢ Fit casement bracket Fxxx. ¢ Produce drill holes with appropriate cross-section. Make sure it is parallel to casement edge. For the mounting dimensions please refer to the „Casement bracket“...
  • Page 19 NSTALLATION STEP SSEMBLY FRAME BRACKET RIVE MOUNTED ON THE WINDOW AT THE TOP NSTALLATION STEP SSEMBLY FRAME BRACKET RIVE MOUNTED ON THE WINDOW AT THE TOP ¢ Produce drill holes with appropriate cross-section. ¢ Route cable on or in the casement. For the mounting dimensions please refer to the above-mentioned hole layout drawings (see chapter Cable on casement...
  • Page 20 NSTALLATION STEP SSEMBLY FRAME BRACKET RIVE MOUNTED ON THE WINDOW AT THE UTTON NSTALLATION STEP SSEMBLY FRAME BRACKET RIVE MOUNTED ON THE WINDOW AT THE UTTON ¢ Produce drill holes with appropriate cross-section. ¢ Insert the Chain unlocking key y in the hole. For the mounting dimensions please refer to the ¢...
  • Page 21 NSTALLATION STEP ONCEALING THE DRIVE 10: C ONCEALING THE DRIVE NSTALLATION STEP The housing of the chain drive is covered using the cover • Uniform appearance. pro le kit (e.g. in case of change in colour). • Individual choice of colour (cover pro le available in In case of complete concealment (versions 2 and 3) the RAL colours).
  • Page 22 NSTALLATION STEP ONCEALING THE DRIVE Concealment options for multiple use Version 1 Concealment of the drive (e.g. due to colour change) Completely visible brackets 2x cover pro le Version 2 Complete concealment of the drive Partially visible brackets 2x cover pro le und 2x installation kit Version 3 Variable concealment (e.g.
  • Page 23 NSTALLATION STEP ONCEALING THE DRIVE Installing the cover pro le ¢ Select the drive facing variant required. ¢ Push on the cover pro le so that it ts tightly. If ¢ Determine the pro le length. (Please refer to the above necessary, remove the cover caps x from the chain tables in this chapter: „C “...
  • Page 24: Direction Of Travel

    11: E LECTRIC CONNECTION NSTALLATION STEP 11: E LECTRIC CONNETCTION NSTALLATION STEP Make sure when establishing the connection Connection assignment that there is no voltage at the terminals! Unused wires must be safely insulated! The running direction of the drive may be changed by in- terchanging (polarity reversal) the wires „BN –...
  • Page 25: Safety Check

    NSTRUCTIONS ON CONNECTION AFETY CHECK AND ERFORMING TEST RUN NSTRUCTIONS ON CONNECTION Formula to calculate UniPC with con guration interface the required wire cross-section of a infeed line Order number: 524178 Application: Hard- and software for con guration of (length infeed line) (total) drives supplied by Aumüller Aumatic GmbH m / (Ω*mm...
  • Page 26 ROUBLSHOOTING SERVICE AND REPAIR AINTENANCE AND MODIFICATION ROUBLSHOOTING SERVICE AND REPAIR AINTENANCE AND MODIFICATION Proper repair of a defective drive cannot be performed by the contractor Prior to any maintenance work or modi cation of the system (e.g. exch- or end-user and is therefore not permissible. Repairs can only be carried ange of the drive) the mains voltage and –...
  • Page 27: Removal And Disposal

    EMOVAL AND DISPOSAL ARGET ROUP ARRANTY AND AFTER SALES SERVICE IABILITY EMOVAL AND DISPOSAL ARRANTY AND AFTER SALES SERVICE To remove the drive, reverse the sequence used for tting. Adjustment Basically our: work is not required. „General Terms and Conditions of Goods and Services by the Elec- 1.
  • Page 28 ERTIFICATES Assembly Instruction KSA - T S12 24V DC...
  • Page 29 ERTIFICATES Assembly Instruction KSA - T S12 24V DC...
  • Page 30 ERTIFICATES Assembly Instruction KSA - T S12 24V DC...
  • Page 31 ERTIFICATES RANSLATION OF THE ORIGINAL INSTRUCTIONS ERMAN Once the assembly and commissioning has been completed, the installer of a machine „power-operated window and door“ shall hand these instructions over to the end-user. The end-user shall store these instructions in a safe place for further reference and use, if required. Important note: We are aware of our responsibility, which is why we present life-supporting and value-preserving products with greatest possible conscientiousness.
  • Page 32 AUMÜLLER AUMATIC GMBH AUMÜLLER AUMATIC GMBH Tel. +49 8271 8185-0 Tel. +49 8271 8185-0 Gemeindewald 11 Gemeindewald 11 Fax +49 8271 8185-250 Fax +49 8271 8185-250 86672 Thierhaupten 86672 Thierhaupten info@aumueller-gmbh.de info@aumueller-gmbh.de www.aumueller-gmbh.de 9000017000_V0.1_KW05/14 9000018001_V0.1_KW21/14...

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