Aumuller KS2 S2 24V DC R/L Assembly And Commissioning Instructions
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Aumuller KS2 S2 24V DC R/L Assembly And Commissioning Instructions

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Assembly and Commissioning
Instructions
according to Machinery Directive 2006 / 42 / EC (annex VI)
KS 2 - C
D
hain
rive for winDowS

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Summary of Contents for Aumuller KS2 S2 24V DC R/L

  • Page 1 Assembly and Commissioning Instructions according to Machinery Directive 2006 / 42 / EC (annex VI) KS 2 - C hain rive for winDowS...
  • Page 2 ontents Abbreviations Target Groups Warning and Safety Symbols Intended Use 3 - 8 Safety Instructions Data sheet KS2 S2 (24V DC / 230V AC) Data sheet KS2 S12 (24V DC / 230V AC) Data sheet KS2 S12 230V AC Tandem-Set Explanations of the product label and the „Z version“...
  • Page 3 reliminary emark bbreviationS arning anD Safety SymboLS in theSe StruCtionS Index of abbreviations The symbols used in the instructions shall be strictly observed and have These abbreviations are used consistently throughout these assembly the following meaning: & operating instructions. Unless stated differently, all dimensions indi- cated in this document are in mm.
  • Page 4 reliminary emark ntenDeD uSe Area of application / Scope of application This drive is intended for the electromotive opening and We as manufacturers are well aware of our duties and closing of windows in facade and roof areas. responsibilities regarding the development, manufactu- The main task of this product, in combination with ring and placing of safe window drives on the market and a window and a suitable external control unit, is to...
  • Page 5 reliminary emark Hazard analysis according to DIN EN 60335-2-103 NRWG according to NRWG according to EN12101-2 with EN12101-2 without Use of the drive dual purpose for ventilation dual purpose for ventilation (1.Z.109) AUtion Natural ventilation Keep people away during closing! Installation height of drive and lower edge of casement: >...
  • Page 6 afety nstruCtions afety inStruCtionS It is important to follow these instruc- Installation tions for the safety of persons. These These instructions address expert and safety-conscious arning instructions shall be kept in a safe place electricians and / or qualifi ed personnel knowledgeable in for the entire service life of the products.
  • Page 7 afety nstruCtions Crush and shear points All-pole disconnecting devices shall be instal- To avoid injuries, crushing and shear points between led in the permanent electrical installation or casement and frame must be secured against entrapment external Control Unit for the drive. up to an installation height of 2,5 meters above the The mains supply lines 230 V / 400 V AC shall fl oor with appropriate measures.
  • Page 8 afety nstruCtions Commissioning, operation and maintenance Replacement parts, fasteners and controls After the installation and after each modifi cation in the set The drive shall only be operated with control devices from up all functions shall be checked with a trial run. It shall the same manufacturer.
  • Page 9 heet KS2 S2 24v DC r / L heet ƒ Application: Natural ventilation as single drive ƒ Internal load dependend cut-off switch S2 in OPEN / CLOSE direction TECHNICAL DATA Rated voltage 24V DC (19 V ... 28 V) (Right) Rated current 0,5 A Cut-off current...
  • Page 10 heet 230V KS2 S2 230v aC r / L heet ƒ Application: Natural ventilation as single drive ƒ Internal load dependend cut-off switch S2 in OPEN / CLOSE direction ƒ Parallel connection up to 8 drives in one group TECHNICAL DATA Rated voltage 230V AC (50 Hz) Rated current...
  • Page 11 heet KS2 S12 24v DC r / L heet ƒ Application: natural ventilation, RWA, ferralux ® -NRWG ƒ Internal Intelligent Control Electronics S12 Z-Version: Programmable feedback limit position „OPEN“ or „CLOSE“ ƒ (max. 24V, 500 mA) Options ƒ Programmable special functions ƒ...
  • Page 12 heet ORDER DATA s [mm] L [mm] Version Finish PU / pcs. Part.-No. 521620 KS2 200 S12 24V R (right) E6/C-0 KS2 200 S12 24V R Z E6/C-0 521623 KS2 200 S12 24V L (left) E6/C-0 521720 521723 KS2 200 S12 24V L Z E6/C-0 KS2 300 S12 24V R (right) E6/C-0...
  • Page 13 heet 230V KS2 S12 230v aC r / L heet ƒ Application: natural ventilation ƒ Internal Intelligent Control Electronics S12 ƒ Parallel connection up to 8 drives in one group ƒ Z-Version: Programmable feedback limit position „OPEN“ or „CLOSE“ (max. 24V, 500 mA) Options ƒ...
  • Page 14 heet 230V ORDER DATA s [mm] L [mm] Version Finish PU / pcs. Part.-No. 494020 KS2 200 S12 230V R (right) E6/C-0 KS2 200 S12 230V R Z E6/C-0 494023 KS2 200 S12 230V L (left) E6/C-0 494120 494123 KS2 200 S12 230V L Z E6/C-0 KS2 300 S12 230V R (right) E6/C-0...
  • Page 15 heet 230V KS2 S12 230v aC t heet anDem Set B Set A ƒ Application: natural ventilation ƒ Factory-configured set includes: ƒ Master: KS2 xxx S12 230V AC R / L with voltage output 24V DC ƒ Slave: KS2 xxx S12 24V DC R / L with conection cable on the motor side KS2 xxx S12 24V DC L-K with conection cable on the chain side ƒ...
  • Page 16 heet reParing ssembly 230V OPTIONS Special model PU / pcs. Part.-No. Drive housing painted in RAL colours Lump sum for coating 516030 1 – 20 516004 516004 21 – 50 Specify at order stage: 51 – 100 516004 ab 101 516004 For 24V drives: Extension of the standard connection cable length to: 5 m –...
  • Page 17 reParing ssembly verview rowing variantS anD minimum SaSh heightS Buttom hung windows with tensile load Growing variants: Window frame Window frame assembly Window casement assembly assembly Drive ride-on Drive stationary Drive stationary inward opening inward opening outward opening K129 K96-1 Frame bracket: Frame bracket: Frame bracket:...

  • Page 18: Table Of Contents

    reParing ssembly „ “ ddItIonal order or Drive Chain with Chain StretCheD on one SiDe on SiDe hung winDowS Additional order Side-hung window with chain stretched on one side Right: Version 2 Left: Version 1 for window DIN left for window DIN right Part.-No.
  • Page 19 reParing ssembly 230V m-Com oSSibLe muLti Drive operating with Possible multiple operation of KS2 S12 in 24V DC with M-COM Multi-drive operating Version: Right Multi-drive operating Version: Left Configuration multi-drive operating with M-COM Configuration multi-drive operating with M-COM M-COM M-COM A maximum of four A maximum of four single drives are possible.
  • Page 20 reParing ssembly 1: i nstallatIon step nSpeCtion before the inStaLLation Important instructions for a safe instal- The test procedure of drives may only be performed on a lation. Observe all instructions, wrong non-slip and secured mat or a test fi xture. During the test arning installation may result in serious injury! run the test element must not be interfered with.
  • Page 21 reParing ssembly 2: i nstallatIon step nStaLLation prereQuiSite anD nStaLLation preparation Check window data on site The following conditions must be fulfi lled for the instal- lation of the drives so they can be properly assembled with • Measure FAB and FAH. other parts and constructed to a complete machine at the •...
  • Page 22 etermine asement raCkets 3: D nstallatIon step etermine CaSement braCKetS Hole layouts for casement brackets Casement bracket F17 Casement bracket F18 Casement bracket F18-1 M5 (2x) M3x25 M3x25 M5 (2x) M5 (2x) DIN427 DIN427 M3x25 DIN427 use with K105 use with K105 use with K105 Casement bracket F19 Casement bracket F20...
  • Page 23 etermine rame raCkets 4: D nstallatIon step etermine frame braCKetS Hole layouts for frame brackets Frame bracket K105-B Frame bracket K105-A Frame bracket K105-A-W77 Ø5,5 / Ø10,4 5,5 / 10,4 (2x) (2x) (4x) Ø5,5 (2x) (2x) use with F17, F18, F19, F20 use with F17 use with F18-1 Frame bracket K106...
  • Page 24 PPliCation xamPles ppLiCation exampLeS Top hung outward opening Buttom hung inward opening Buttom hung inward opening Window frame assembly Window casement assembly Window casement assembly K129 View on the aluminum window View on the aluminum window View on the wood window Top hung outward opening Buttom hung inward opening Buttom hung inward opening...

  • Page 25: Version

    ayouts for rame raCkets anD asement raCkets K94 / K129 + C nstallatIon step oLe Layout for aSement braCKet (Bottom-hung - inward opening) Solo application KS2 xxx / Version: Right Possible versions Bottom-hung - inward opening 143,5 reference edge Top-hung - inward opening KS 2 F 41...

  • Page 26: Frame Bracket: - Casement Bracket: F42

    ayouts for rame raCkets anD asement raCkets nstallatIon step oLe Layout for Drive aSement braCKetS (Bottom-hung - inward opening) Solo application KS2 xxx / Version: Right Possible versions reference edge Bottom-hung - inward opening Ø5,5 F 42 KS 2 Top-hung - inward opening Side-hung - inward opening...

  • Page 27: Version

    ayouts for rame raCkets anD asement raCkets K96-1 + C nstallatIon step oLe Layout for aSement braCKet (Bottom-hung - inward opening) Solo application KS2 xxx / Version: Right Detail K96-1 Possible versions Bottom-hung - inward opening 143,5 1/2 FAB reference Side-hung - inward opening 283,5...
  • Page 28 ayouts for rame raCkets anD asement raCkets K94 + C nstallatIon step oLe Layout for rame braCKet aSement braCKet (Bottom-hung - outward opening) Solo application KS2 xxx / Version: Right 123,5 Possible versions 263,5 reference Bottom-hung - outward opening edge Top-hung - outward opening KS 2...
  • Page 29 ayouts for rame raCkets anD asement raCkets K130 + C nstallatIon step oLe Layout for aSement braCKet (Top-hung - outward opening) Solo application KS2 xxx / Version: Right Possible versions Top-hung - outward opening reference Roof top-hung edge 1/2 FAB Projecting top-hung casement Version Left (L): as right (R), KS 2...
  • Page 30 ayouts for rame raCkets anD asement raCkets K94 + C nstallatIon step oLe Layout for rame braCKet aSement braCKet (Top-hung - outward opening) Solo application KS2 xxx / Version: Right FAB min.: Symmetrisch = Asymmetrisch Possible versions Bottom-hung - outward opening reference Top-hung - outward opening...

  • Page 31: Frame Bracket: K94

    ayouts for rame raCkets anD asement raCkets K94 + C nstallatIon step oLe Layout for rame braCKet aSement braCKet (Top-hung - outward opening) Solo application KS2 xxx / Version: Right Possible versions FAB min.: Symmetrisch = Asymmetrisch Bottom-hung - outward opening Top-hung - outward opening reference...
  • Page 32 ayouts for rame raCkets anD asement raCkets K128 + C nstallatIon step oLe Layout for aSement braCKet (Top-hung - outward opening) Solo application KS2 xxx / Version: Right FAB min.: Symmetrisch = Asymmetrisch Possible versions Bottom-hung - outward opening Top-hung - outward opening Side-hung - outward opening...

  • Page 33: Drive: Fix

    ayouts for rame raCkets anD asement raCkets nstallatIon step oLe Layout for Drive aSement braCKetS (Top-hung - inward opening) Solo application KS2 xxx / Version: Right Possible versions FAB min.: Symmetrisch = Asymmetrisch Bottom-hung - inward opening Top-hung - inward opening Side-hung - inward opening Horizontally pivoting casement...
  • Page 34 ayouts for rame raCkets anD asement raCkets K94 + C nstallatIon step oLe Layout for rame braCKet aSement braCKet (Top-hung - inward opening) Solo application KS2 xxx / Version: Right Possible versions Y = Asymmetrisch FAB min.: Symmetrisch Bottom-hung - inward opening reference edge 123,5 Top-hung...
  • Page 35 ayouts for rame raCkets anD asement raCkets K93 + C nstallatIon step oLe Layout for rame braCKet aSement braCKet (Top-hung - outward opening) Solo application KS2 xxx / Version: Right FAB min.: Symmetrisch Y = Asymmetrisch Possible versions Bottom-hung - outward opening Top-hung - outward opening 143,5...
  • Page 36 ayouts for rame raCkets anD asement raCkets K94 / K129 oLe Layout for nstallatIon step f41 ( aSement braCKet SiDe Drive (Buttom hung - inward opening) Tandem application KS2 xxx / Combination Right / Left FAB = max. 1200 Window details Max.
  • Page 37 ayouts for rame raCkets anD asement raCkets oLe Layout for aSement braCKet nstallatIon step SiDe Drive (Buttom hung - inward opening) Tandem application KS2 xxx / Combination Right / Left 24 V DC Window details Max. Stroke opening ≥ 380 45°...
  • Page 38 ssembly of the rive igiD Drive mounting on the winDow CaSement nstallatIon step - main closing edge or auxillary closing edge - inward opening windows „ Determine fastenings. 42 ±2 „ Produce drill holes with appropriate cross-section. For the mounting dimensions refer to the hole layout drawings „i 3 - 5“...
  • Page 39 ssembly of the rive   „ Attach the KS 2 drive in the frame brackets K94  „ Secure the KS 2 drive with self-tapping screws M5   and washers (max. 4 Nm). k 94 ks 2 ks 2 M5 (SW4) f 41 max.
  • Page 40 ssembly of the rive  „ Screw the baseplate from the casement bracket ks 2  onto the casement - with on-site screws (M5). Casement bracket   1x Baseplate 1x Countersunk screw  M4x10  1x Screw M3x25 „ Apply the control voltage of the KS 2 drive ...
  • Page 41 ssembly of the rive igiD Drive mounting DireCtLy on the winDow frame nstallatIon step - main closing edge or auxillary closing edge - inward opening windows „ Determine fastenings. If necessary, use washers. These are depen- „ Produce drill holes with appropriate cross-section. ding on the type of screws used.
  • Page 42 ssembly of the rive igiD Drive mounting on the tranSom nstallatIon step - main closing edge - outward opening windows „ Determine fastenings. Frame bracket  „ Produce drill holes with appropriate cross-section. For the mounting dimensions refer to the hole layout drawings „i 3 - 5“...
  • Page 43 ssembly of the rive   „ Attache the KS 2 drive in the frame brackets K93 „ Route the connection cable on the transom. Cable must  „ Tighten the KS 2 drive with self-tappinge screws be protected against damage (shearing-off, kinking, ...
  • Page 44 ssembly of the rive nstallatIon step abLe routing on the CaSement or frame Cable routing on or in the casement Cable routing on the frame „ Route cable on the frame or transom. Cable on casement Cable in glazing bead Cable must be protected against damage (shearing-off, kinking, splitting).
  • Page 45 overing of the rive nstallatIon step overing of the Drive Cover profile set AP KS2 Cover profile Part.-No.: 523952 L = 1,5 m, incl. 2x profile bracket (*) Part.-No.: 523951 523954 L = 2,0 m, incl. 3x profile bracket (*) Application: Cover profile for drives KS2 for cutting 523956 L = 2,9 m, incl.
  • Page 46 overing of the rive ppLiCation exampLeS Buttom hung inward opening - Casement assembly Buttom hung inward opening - Casement assembly K129 Ø5,5 Ø5,5 FÜ = 10 FÜ = 8 View on the steel window View on the aluminum window Buttom hung inward opening - Casement assembly Top hung outward opening - Window frame assembly K129 K130...
  • Page 47 overing of the rive ut Length anD oLe LayoutS Cut length and Hole layouts oLo appLiCation ottom hung inwarD opening aSement aSSembLy 15,5 F 41 230V Stroke Stroke Stroke Stroke Stroke Stroke Stroke Stroke Stroke Stroke 500 + 600 500 + 600 Cut length and Hole layouts f oLo appLiCation riCtion hingeD winDowS...
  • Page 48 overing of the rive oLe LayoutS Cut length and Hole layouts oLo appLiCation riCtion hingeD winDowS hung outwarD opening rame aSSembLy facing the whole frame width  - without end caps 20 20 F 41 230V Stroke Stroke Stroke Stroke Stroke Stroke Stroke...
  • Page 49 overing of the rive nstallatIon step nStaLLing the Cover profiLe   „ Determine fastenings. „ Align the cover profile on the profile brackets   „ Produce drill holes with appropriate cross-section. proportionally and centrally and fit. For the mounting dimensions refer to the hole layout drawings „i 8“.
  • Page 50 leCtriC onneCtion 9: e nstallatIon step LeCtriC onneCtion Make sure when establishing the connection Multi-drive operating: KS 2 (24 V) that there is no voltage at the terminals! Unused wires must be safely insulated! Master Slave The running direction of the 24V-drive may be changed by 24 V DC 24 V DC interchanging (polarity reversal) the wires „BN - (brown)“...
  • Page 51 leCtriC onneCtion Multi-drive operating: Multi-drive operating mit M-COM 230V / 24V KS 2 as master / slave Master Slave 24 V DC 24 V DC 230 V AC 24 V 24 V DC 24 V - voltage output Junction box Polarity BN BU site-supplied...
  • Page 52 leCtriC onneCtion Multi-drive operating: Window drive „Set A“ with M-COM and locking drive 230V / 24V KS2 (R) 230 V AC KS2 (R) 24 V DC 230 V AC 24 V FVUx 24 V DC 230 V AC - Voltage input 24 V DC - Voltage output KS2 connecting cable: Junction box...
  • Page 53 leCtriC onneCtion UniPC with 230V M-COM (Main control unit) configuration interface Order number: 524177 Order number: 524178 Application: Configuration module for the automatic Application: Hard- and software for configuration of configuration and monitoring of max. drives supplied by a GmbH umüLLer 4 opening and 2 locking drives type S12 / S3 in multi-drive systems.
  • Page 54 leCtriC onneCtion nstallatIon step nstallatIon step uppLy LineS of ontroL nit to the riveS afety CheCK anD eSt run Observe current regulations and guidelines regarding Check the mounted system for its safety; perform test run the “Fire behavior of building materials-circuit integrity and commissioning.
  • Page 55 aintenanCe anD ePair eLp in CaSe of aLfunCtionS epairS anD aintenanCe anD oDifiCation aintenanCe Professional repair of a defect drive can only be performed at the To ensure continuous function and safety of the drive periodic mainte- manufacturer’s factory or manufacturer-certifi ed specialist company. nance by a specialist company is required at least once a year (as man- Unauthorized opening or manipulation of the drive terminates warranty.
  • Page 56 isPosal arranty emounting arranty anD uStomer erviCe The drives are demounted by reversing the steps, as for the installation. In principal apply our: The adjustments are omitted. „General Terms for the Supply of Products and Services of the 1. Completely disconnect the system from the power supply before German Electrical Industry (ZVEI)“.
  • Page 57 otes KS 2 (24 V DC / 230 V AC)
  • Page 58 otes KS 2 (24 V DC / 230 V AC)
  • Page 59 ertifiCate anD eCLaration of onformity The proof of the application of a quality management We declare under our sole responsibility that the product system is for company: described under "Data sheet" is in conformity with the GmbH UmÜller UmatIc following directives: according to the certifi cation basis DIN EN 9001 as well the "Declaration of Incorporation and Conformity"...
  • Page 60 9000000201_V5.0_KW17/21...

This manual is also suitable for:

Ks2 s2 230v ac r/lKs2 s12 24v dc r/lKs2 200 s12 24v rKs2 200 s12 24v r zKs2 200 s12 24v lKs2 200 s12 24v l z ... Show all

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