Danfoss VLT Brake Resistor MCE 101 Design Manual
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Danfoss VLT Brake Resistor MCE 101 Design Manual

Vlt frequency converters fc 51,fc 102,fc 202,fc 301,fc 302, fc 360,fcd 302, vlt 800
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MAKING MODERN LIVING POSSIBLE
Design Guide
®
VLT
Brake Resistor MCE 101
®
VLT
Frequency Converters • FC 51 • FC 102 • FC 202 • FC 301
®
FC 302 • FC 360 • FCD 302 • VLT
2800
www.danfoss.com/drives

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Summary of Contents for Danfoss VLT Brake Resistor MCE 101

  • Page 1 MAKING MODERN LIVING POSSIBLE Design Guide ® Brake Resistor MCE 101 ® Frequency Converters • FC 51 • FC 102 • FC 202 • FC 301 ® FC 302 • FC 360 • FCD 302 • VLT 2800 www.danfoss.com/drives...

  • Page 3: Table Of Contents

    4.1.6 Braking of Inertia 5 Programming ® 5.1 Parameters for VLT Micro Drive FC 51 ® ® 5.2 Parameters for VLT HVAC Drive FC 102 and VLT AQUA Drive FC 202 MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 4 AQUA Drive FC 202, T4 ® 8.3.6 VLT AutomationDrive FC 301, T2 ® 8.3.7 VLT AutomationDrive FC 302, T2 ® 8.3.8 VLT AutomationDrive FC 301, T4 ® 8.3.9 VLT AutomationDrive FC 302, T5 9 Specifications Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 5 9.7.21 Figure 21 - BWD500xxx 9.7.22 Figure 22 - BWD600xxx 9.7.23 Figure 23 - BWG250xxx 9.7.24 Figure 24 - BWG500xxx 9.8 Mechanical Drawings: Accessories 9.8.1 Mounting Brackets: L Profile 9.8.2 Mounting Brackets: Footprint Index MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.

  • Page 6: Introduction

    • Programming. the 50-1000 V AC and the 75-1500 V DC voltage ranges. Danfoss CE-labels in accordance with the directive and As an alternative to using a brake resistor, other braking issues a declaration of conformity upon request. methods can be applied depending on the braking profile 1.3 Safety Precautions...

  • Page 7: Product Overview

    When the speed reference of a frequency converter is reduced, the motor acts as a generator and the frequency converter brakes. When a motor acts as a generator, it The Danfoss brake resistor range consists of 2 groups: supplies energy to the frequency converter which is •...

  • Page 8: Aluminium-Housed Brake Resistors

    IP54 versions have fixed unscreened cables. Illustration 2.4 CBR-V-CT IP54 Illustration 2.7 Steel Grid House IP20 Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 9: Installation

    IP20 when mounted horizontally. NOTICE All resistors are cooled by natural convection. To ensure sufficient airflow and cooling, follow minimum clearance in Illustration 3.1 to Illustration 3.8. MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 10 Illustration 3.3 (top view). 200 mm 200 mm Illustration 3.5 Vertical Mounting, IP21 and IP65 Illustration 3.3 Horizontal mounting, IP54 Versions with Connection Box Versions with Fixed Cables Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 11 Illustration 3.9 Orientation of Compact and Flat-pack Brake Resistors Derating with 20% is required when mounting the compact brake resistors horizontally. The enclosure protection of the IP21 types is reduced to IP20 when mounted horizontally. MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.

  • Page 12: Steel Grid Brake Resistors

    Illustration 3.10 Minimum Clearances of all Steel Grid Brake Resistors - Top View Illustration 3.12 Orientation of Steel Grid Brake Resistors 175Uxxxx Illustration 3.11 Minimum Clearances of all Steel Grid Brake Resistors - Side View Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 13: Accessories

    1x100 W flat-pack 175U0085 1x200 W flat-pack 2x100 W flat-pack 175U0087 2x200 W flat-pack 2x100 W flat-pack 175U0086 2x200 W flat-pack 1x100 W flat-pack 175U0088 1x200 W flat-pack Table 3.1 Selection Table MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.

  • Page 14: Electrical Installation

    Star parallel connection to ensure load is shared evenly between 2 or more resistors. Min. 200 mm 90° crossing Brake resistor Illustration 3.15 Cable Routing Illustration 3.16 Connection of Several Brake Resistors Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 15: Brake Cable

    3.3 Protective Functions 3.3.1 Overtemperature Protection Illustration 3.18 Temperature Switch in Brake Resistor The Danfoss brake resistor MCE 101 is equipped with a galvanic isolated temperature switch (PELV) that is closed NOTICE under normal operating conditions and open if the brake resistor is overheated.

  • Page 16: Brake Resistor And Brake Igbt

    4.1.2 Calculation of Brake Resistor Resistance. Look up the brake current setting of the thermo relay for Danfoss brake resistors in chapter 8 Selection Guide. Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 17: System Integration

    P peak Table 4.3 DC-link Voltage (U ), FC 202 The brake resistor performance depends on the DC-link 1) Enclosure types A, B, C voltage (U 2) Enclosure types D, E, F MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.

  • Page 18: Calculation Of Braking Power

    Illustration 4.2 Relation between Average Power and Peak warning alarm [V DC] Power [V DC] [V DC] VLT 2800 3x200-240 VLT 2800 3x380-480 Table 4.7 DC-link Voltage (U ), VLT 2800 Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 19: Calculation Of The Brake Resistor Peak Power

    System Integration Design Guide 4.1.4 Calculation of the Brake Resistor Peak Danfoss offers brake resistors with a duty-cycle of max. Power 10% and 40%. If a 10% duty-cycle is applied, the brake resistors are able to absorb P for 10% of the period peak time.

  • Page 20: Programming

    AC Brake AC brake is active. 2-11 Brake Resistor (Ohm) Range: Function: 5 Ω [5-5000 Ω] Set brake resistor value. 2-14 Brake Voltage Reduce Range: Function: [ 0 - 0 V] Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 21 Warning 30s Warning based on 30 s time periode. the brake resistor. t is the active Trip 30s Trip based on 30s time periode breaking time within the 120 s period, T MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 22 Monitors brake resistor and brake IGBT for a short-circuit during operation. If a short-circuit occurs, a warning appears. Warning Monitors brake resistor and brake IGBT for a short-circuit, and runs a test for brake resistor disconnection during power-up. Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 23: Parameters For Vlt ® Automationdrive Fc 301/Fc 302 And ® Decentral Drive Fcd

    NOTICE The AC brake is not as efficient as dynamic braking with resistor. AC brake is for VVC mode in both open and closed loop. MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 24 (parameter 2-11 Brake Resistor (ohm)), the the resistor (better than ±20%). DC-link voltage, and the resistor duty time. The time periode can be selected in this parameter. The functions are as follows: Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 25 AC brake Monitors for a short-circuit or disconnection of the brake resistor, or a short-circuit of the brake IGBT. If a fault occurs, the frequency converter performs a controlled ramp-down. This option is available for FC 302 only. MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 26 U br 2 V × t br s P br,avg W = R br Ω × T br s is the average power dissipated in the br,avg brake resistor, R is the resistance of the Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 27: Parameters For Vlt ® 2800

    (not at to stop the frequency converter. NOTICE stop) Enabled Activates OVC Disconnected and reconnect mains voltage to activate a WARNING change of selection. Do NOT enable OVC in hoisting applications. MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 28 400 Brake function. NOTICE The greater the reduction value, the faster the reaction to a generator overload. Should only be used if there are problems with overvoltage in the DC-link voltage. Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 29: Application Examples

    So, the formula for energy dissipation (E ) to the brake resistor is as follows: jω M f ω η 0.5 × + 0.5 0.5 × − × where = Friction torque [Nm] ŋ = Motor efficiency MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 30 [m/s] Speed Time [s] [Nm] Torque Time [s] Motor power Time [s] Acceleration Braking Brake power braking, avg. average Time [s] Illustration 6.1 Conveyor Belt: Relation between Braking Power and Acceleration/Deceleration Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 31: Centrifuge

    To achieve continuous braking, select a brake resistor in which the constant braking power does not exceed the average power P of the brake resistor. NOTICE Contact the Danfoss distributor for further information. MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.

  • Page 32: Special Conditions

    50% of rated torque below 2/3 of rated speed and with about 25% at rated speed. The function is not working at low speed (below 1/3 of nominal motor speed). Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 33: Dc Braking

    [1/min] n 0 = f = frequency supplied to motor p = no. of pole pairs = speed of the rotor s × f DC-brake cut in frequency = 2 × MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.

  • Page 34: Selection Guide

    Danfoss selection tables selection tables Illustration 8.1 Brake Resistor Selection Flow Chart 1) When contacting Danfoss, provide the following data: • Nominal power 100% • Maximum power during brake cycle • Braking time/duty cycle •...

  • Page 35: Selection Tables For Recommended Brake Resistors

    Voltage class Rated motor size for frequency converter Minimum permissible brake resistor - by frequency converter Recommended brake resistor resistance of Danfoss brake resistors Thermo relay Brake current setting of external thermo relay Danfoss part number Danfoss brake resistor order numbers Recommended minimum value based upon PVC insulated copper cable.
  • Page 36 175u3428 175u3427 29.0 34.8 5.000 175u3236 11.5 21.0 25.3 6.000 175u3237 14.7 18.5 17.0 20.4 8.000 175u3238 14.0 17.1 10.000 175u3203 Table 8.2 S2, T2, T4, Vertical Braking 40% Duty Cycle Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 37: Vlt ® Hvac Drive Fc

    10.4 12.6 14.0 3.200 175u3307 175u3414 175u3413 14.7 10.2 5.500 175u3176 175u3177 18.5 6.000 175u3233 8.000 175u3234 9.000 175u3235 14.000 175u3224 17.000 175u3227 Table 8.4 T2, Vertical Braking 40% Duty Cycle MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 38 16.000 175u3088 20.000 175u3091 26.000 175u3093 2x35 32.000 175u3097 2x35 36.000 175u3098 2x50 42.000 175u3099 2x50 2x1.9 2x1.7 2x1.5 2x1.3 3x1.8 1000 3x1.6 Table 8.5 T4, Horizontal Braking 10% Duty Cycle Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 39 175u3216 36.000 175u3219 42.000 175u3221 52.000 175u3223 60.000 175u3225 2x35 78.000 175u3228 2x50 90.000 175u3230 2x70 2x1.9 2x1.7 2x1.5 2x1.3 3x1.8 1000 3x1.6 Table 8.6 T4, Vertical Braking 40% Duty Cycle MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 40 175u3240 22.5 29.2 10.000 175u3200 17.1 23.6 14.000 175u3204 13.5 19.4 17.000 175u3207 11.7 15.8 13.5 21.000 175u3208 11.5 26.000 175u3211 30.000 175u3241 Table 8.8 T6, Vertical Braking 40% Duty Cycle Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 41 32.000 175u3089 36.000 175u3090 2x35 42.000 175u3092 2x35 52.000 175u3094 2x50 60.000 175u3095 2x50 2x2.6 2x2.2 2x2.0 1000 3x2.6 1200 3x2.4 1400 3x2.0 Table 8.9 T7, Horizontal Braking 10% Duty Cycle MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 42 175u3212 10.6 42.000 175u3214 52.000 175u3215 60.000 175u3218 78.000 175u3220 2x35 90.000 175u3222 2x35 2x2.6 2x2.2 2x2.0 1000 3x2.6 1200 3x2.4 1400 3x2.0 Table 8.10 T7, Vertical Braking 40% Duty Cycle Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 43: Vlt ® Aqua Drive Fc

    175u3069 10.5 18.5 1.400 175u3330 175u3073 175u3074 1.700 175u3331 175u3483 175u3484 2.200 175u3332 175u3080 175u3081 2.800 175u3333 175u3448 175u3447 3.200 175u3334 175u3086 175u3087 Table 8.11 T2, Horizontal Braking 10% Duty Cycle MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 44 10.4 12.6 14.0 3.200 175u3307 175u3414 175u3413 14.7 10.2 5.500 175u3176 175u3177 18.5 6.000 175u3233 8.000 175u3234 9.000 175u3235 14.000 175u3224 17.000 175u3227 Table 8.12 T2, Vertical Braking 40% Duty Cycle Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 45 16.000 175u3088 20.000 175u3091 26.000 175u3093 2x35 32.000 175u3097 2x35 36.000 175u3098 2x50 42.000 175u3099 2x50 2x1.9 2x1.7 2x1.5 2x1.3 3x1.8 1000 3x1.6 Table 8.13 T4, Horizontal Braking 10% Duty Cycle MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 46 175u3216 36.000 175u3219 42.000 175u3221 52.000 175u3223 60.000 175u3225 2x35 78.000 175u3228 2x50 90.000 175u3230 2x70 2x1.9 2x1.7 2x1.5 2x1.3 3x1.8 1000 3x1.6 Table 8.14 T4, Vertical Braking 40% Duty Cycle Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 47 175u3240 22.5 29.2 10.000 175u3200 17.1 23.6 14.000 175u3204 13.5 19.4 17.000 175u3207 11.7 15.8 13.5 21.000 175u3208 11.5 26.000 175u3211 30.000 175u3241 Table 8.16 T6, Vertical Braking 40% Duty Cycle MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 48 32.000 175u3089 36.000 175u3090 2x35 42.000 175u3092 2x35 52.000 175u3094 2x50 60.000 175u3095 2x50 2x2.6 2x2.2 2x2.0 1000 3x2.6 1200 3x2.4 1400 3x2.0 Table 8.17 T7, Horizontal Braking 10% Duty Cycle Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 49 175u3212 10.6 42.000 175u3214 52.000 175u3215 60.000 175u3218 78.000 175u3220 2x35 90.000 175u3222 2x35 2x2.6 2x2.2 2x2.0 1000 3x2.6 1200 3x2.4 1400 3x2.0 Table 8.18 T7, Vertical Braking 40% Duty Cycle MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.

  • Page 50: Vlt ® Automationdrive Fc

    175u3411 10.4 12.6 14.3 3.200 175u3307 175u3414 175u3413 14.7 5.500 175u3176 175u3177 6.000 175u3233 18.5 8.000 175u3234 9.000 175u3235 14.000 175u3224 17.000 175u3227 Table 8.20 T2, Vertical Braking 40% Duty Cycle Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 51 10.1 13.2 14.5 2.800 175u3341 175u3055 175u3056 13.3 10.6 11.7 3.200 175u3359 175u3061 175u3062 15.3 4.200 175u3065 175u3066 5.500 175u3070 175u3071 7.000 175u3231 Table 8.21 T4, Horizontal Braking 10% Duty Cycle MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 52 18.5 20.3 22.3 8.000 175u3238 16.9 18.7 10.000 175u3203 13.2 14.5 14.000 175u3206 10.6 11.7 17.000 175u3210 21.000 175u3213 26.000 175u3216 36.000 175u3219 Table 8.22 T4, Vertical Braking 40% Duty Cycle Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 53: Vlt ® Automationdrive Fc

    10.4 12.6 14.3 13.0 3.200 175u3307 175u3414 175u3413 14.7 5.500 175u3176 175u3177 6.000 175u3233 18.5 8.000 175u3234 9.000 175u3235 14.000 175u3224 17.000 175u3227 Table 8.24 T2, Vertical Braking 40% Duty Cycle MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 54 175u3084 16.000 175u3088 20.000 175u3091 26.000 175u3093 2x35 32.000 175u3097 2x35 36.000 175u3098 2x50 42.000 175u3099 2x50 2x1.9 2x1.7 2x1.5 2x1.3 3x1.8 3x1.6 Table 8.25 T5, Horizontal Braking 10% Duty Cycle Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 55 26.000 175u3216 36.000 175u3219 42.000 175u3221 52.000 175u3223 60.000 175u3225 2x35 78.000 175u3228 2x50 90.000 175u3230 2x70 2x1.9 2x1.7 2x1.5 2x1.3 3x1.8 3x1.6 Table 8.26 T5, Vertical Braking 40% Duty Cycle MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 56 175u3240 22.5 27.6 10.000 175u3200 17.1 21.4 14.000 175u3204 13.5 17.3 17.000 175u3207 10.8 14.2 13.5 21.000 175u3208 11.6 26.000 175u3211 30.000 175u3241 Table 8.28 T6, Vertical Braking 40% Duty Cycle Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 57 175u3085 32.000 175u3089 36.000 175u3090 2x35 42.000 175u3092 2x35 52.000 175u3094 2x50 60.000 175u3095 2x50 2x2.6 2x2.2 2x2.0 3x2.6 1000 3x2.4 1200 3x2.0 Table 8.29 T7, Horizontal Braking 10% Duty Cycle MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 58 11.5 36.000 175u3212 42.000 175u3214 52.000 175u3215 60.000 175u3218 78.000 175u3220 2x35 90.000 175u3222 2x35 2x2.6 2x2.2 2x2.0 3x2.6 1000 3x2.4 1200 3x2.0 Table 8.30 T7, Vertical Braking 40% Duty Cycle Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 59 175u3050 10.1 11.0 13.8 2.800 175u3341 175u3055 175u3056 13.3 11.1 3.200 175u3359 175u3061 175u3062 15.3 4.200 175u3065 175u3066 5.500 175u3070 175u3071 7.000 175u3231 Table 8.31 T4, Horizontal Braking 10% Duty Cycle MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 60 14.7 18.5 16.0 19.4 8.000 175u3238 16.0 18.0 10.000 175u3203 11.0 13.8 14.000 175u3206 11.1 17.000 175u3210 21.000 175u3213 26.000 175u3216 36.000 175u3219 Table 8.32 T4, Vertical Braking 40% Duty Cycle Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 61: Vlt ® Decentral Drive Fcd

    625.8 0.300 175u3309 417.5 0.450 175u3310 175u3416 175u3415 300.6 0.570 175u3311 175u3418 175u3417 201.7 0.960 175u3312 175u3420 175u3419 146.2 1.130 175u3313 175u3422 175u3421 Table 8.34 T4, Vertical Braking 40% Duty Cycle MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.

  • Page 62: Vlt ® 2800

    175u3337 175u3027 175u3028 2880 (400V) 1.130 175u3338 175u3034 175u3035 2881 (400V) 1.400 175u3339 175u3039 175u3040 2882 (400V) 18.5 1.700 175u3340 175u3047 175u3048 Table 8.35 200-400 V, Horizontal Braking 10% Duty Cycle Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 63 175u3139 2875 (400V) 3.200 175u3316 175u3428 175u3427 2880 (400V) 5.000 175u3236 11.5 2881 (400V) 6.000 175u3237 14.7 2882 (400V) 18.5 8.000 175u3238 Table 8.36 200-400 V, Vertical Braking 40% Duty Cycle MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.

  • Page 64: Selection Tables For Alternative Brake Resistors

    8.3.1 Abbreviations used in the Brake Resistor Tables Mains Voltage class Rated motor size for frequency converter Minimum permissible brake resistor - by frequency converter Recommended brake resistor resistance of Danfoss brake resistors Duty cycle x100/Pm br,cont. Danfoss part number Danfoss brake resistor order numbers Brake resistor average rated power br,cont.

  • Page 65: Vlt ® Aqua Drive Fc 202, T2

    293.3 310/200 0984 P3K0 212.7 210/200 0987 P4K0 157.3 150/200 0989 P4K0 157.3 300/200 2x0985 P5K5 99.0 113.3 130/200 2x0990 P7K5 72.0 82.4 80/240 2x0090 Table 8.40 Mains: 380-480 V (T4) MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.

  • Page 66: Vlt ® Automationdrive Fc 301, T2

    P1K5 58.5 76.0 72/200 0992 P2K2 45.0 51.0 50/200 0993 P3K0 31.5 37.0 35/200 0994 P3K0 31.5 37.0 72/200 2x0992 P3K7 22.5 29.7 40/200 2x0996 Table 8.42 Mains: 200-240 V (T2) Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 67: Vlt ® Automationdrive Fc 301, T4

    158.5 300/200 2x0985 P4K0 117.2 240/200 2x0986 P5K5 84.4 160/200 2x0988 P7K5 61.4 130/200 2x0990 P11K 36.0 41.2 80/240 2x0090 P15K 27.0 30.0 72/240 2x0091 Table 8.44 Mains: 380-500 V (T5) MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.

  • Page 68: Specifications

    10 A, 250 V AC, normally closed (NC). Enables at 260 °C - Steel grid brake resistors, IP20 2 A, 250 V AC, normally closed (NC). Enables at 180 °C - Aluminum-housed brake resistors, IP21, IP54, IP65 Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 69: Electrical Data: Mce 101 Product Types 9Xx

    21.1 5.27 175U3049 2200 27.3 175U3050 2200 27.3 175U3051 15.5 3500 43.4 10.8 175U3052 15.5 3500 43.4 10.8 175U3053 1.45 175U3054 1.45 175U3055 2800 175U3056 2800 175U3057 13.5 4200 52.5 14.8 MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 70 175U3103 1200 1.05 175U3104 175U3105 175U3106 2200 27.3 175U3107 2200 27.3 175U3108 1.05 175U3109 1.05 175U3110 1.65 175U3111 1.65 175U3112 2.37 175U3113 2.37 175U3114 1.65 175U3115 1.65 175U3116 2.37 175U3117 2.37 Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 71 5500 68.6 175U3177 5500 68.6 175U3178 5500 68.6 175U3179 5500 68.6 175U3180 8200 102.2 25.3 175U3181 8200 102.2 25.3 175U3182 8200 102.2 25.3 175U3183 8200 102.2 25.3 175U3200 27.0 10000 2xM8 MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 72 14.5 175U3305 1400 17.5 4.38 175U3306 2200 27.3 175U3307 3200 39.9 175U3308 3.05 0.75 175U3309 175U3310 1.25 175U3311 1.65 175U3312 10.8 175U3313 1130 14.5 175U3314 1700 21.1 5.27 175U3315 2200 27.3 Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 73 175U3404 1.65 175U3405 11.5 2.88 175U3406 11.5 2.88 175U3407 1130 14.5 175U3408 1130 14.5 175U3409 1400 17.5 4.38 175U3410 1400 17.5 4.38 175U3411 2200 27.3 175U3412 2200 27.3 175U3413 3200 39.9 MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 74 2200 27.3 175U3470 2200 27.3 175U3471 2800 175U3472 2800 175U3473 15.5 4200 52.5 14.8 175U3474 15.5 4200 52.5 14.8 175U3475 13.5 5500 68.6 175U3476 13.5 5500 68.6 175U3477 1.05 175U3478 1.05 Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 75 ° C 3) Temperature switch type 2: 10 A. 250 V AC. Normally closed (NC). Enables at 260 4) Only for versions with fixed cables. All cables are 1000 mm unscreened cables. MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.

  • Page 76: Mechanical Data: Mce 101 Product Types 9Xx

    9.7.1 Figure 1 - 914CBT-HxxxDHT 175U3048 914CBT-H460BHT 914CBT-HxxxBHT chapter 9.7.3 Figure 3 - 914CBT-HxxxBHT 175U3049 914CBT-H560DHT 914CBT-HxxxDHT chapter 9.7.1 Figure 1 - 914CBT-HxxxDHT 175U3050 914CBT-H560BHT 914CBT-HxxxBHT chapter 9.7.3 Figure 3 - 914CBT-HxxxBHT Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 77 9.7.13 Figure 13 - 917CM37 175U3099 917CM37 917CM37 chapter 9.7.13 Figure 13 - 917CM37 175U3101 0.54 914CCH251CT 914CCHxxxCT chapter 9.7.7 Figure 7 - 914CCHxxxCT 175U3102 914CBR-V210DT 914CBR-VxxxDT chapter 9.7.4 Figure 4 - 914CBR-VxxxDT MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 78 175U3155 44.5 930CBT-V760BGHT 930CBT-VxxxBGHT chapter 9.7.19 Figure 19 - 930CBT- VxxxBGHT 175U3156 32.5 929CBT-V760GHT 929CBT-VxxxGHT chapter 9.7.16 Figure 16 - 929CBT-VxxxGHT 175U3157 33.5 929CBT-V760BGHT 929CBT-VxxxBGHT chapter 9.7.17 Figure 17 - 929CBT-VxxxBGHT Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 79 9.7.14 Figure 14 - 917CMD27 175U3227 917CM25 917CM25 chapter 9.7.11 Figure 11 - 917CM25 175U3228 917CMD37 917CMD37 chapter 9.7.15 Figure 15 - 917CMD37 175U3230 917CMD37 917CMD37 chapter 9.7.15 Figure 15 - 917CMD37 MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 80 9.7.2 Figure 2 - 914CBT-HxxxCHT 175U3333 12.8 914CBT-H660CHT 914CBT-HxxxCHT chapter 9.7.2 Figure 2 - 914CBT-HxxxCHT 175U3334 14.6 914CBT-H760CHT 914CBT-HxxxCHT chapter 9.7.2 Figure 2 - 914CBT-HxxxCHT 175U3335 914CBR-V260CT 914CBR-VxxxCT chapter 9.7.5 Figure 5 - 914CBR-VxxxCT Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 81 9.7.4 Figure 4 - 914CBR-VxxxDT 175U3423 914CBT-H460BHT 914CBT-HxxxBHT chapter 9.7.3 Figure 3 - 914CBT-HxxxBHT 175U3424 914CBT-H460DHT 914CBT-HxxxDHT chapter 9.7.1 Figure 1 - 914CBT-HxxxDHT 175U3427 14.6 914CBT-H760BHT 914CBT-HxxxBHT chapter 9.7.3 Figure 3 - 914CBT-HxxxBHT MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 82 9.7.1 Figure 1 - 914CBT-HxxxDHT 175U3480 14.6 914CBT-H760BHT 914CBT-HxxxBHT chapter 9.7.3 Figure 3 - 914CBT-HxxxBHT 175U3481 914CBR-V460DT 914CBR-VxxxDT chapter 9.7.4 Figure 4 - 914CBR-VxxxDT 175U3482 914CBR-V460BT 914CBR-VxxxBT chapter 9.7.6 Figure 6 - 914CBR-VxxxBT Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 83: Electrical Data: Product Types Bwd And Bwg

    175U1002 175U1003 175U1004 175U1005 175U1006 175N2395 175N2396 175N2397 175N2398 175N2399 175N2400 Table 9.3 Electrical Data: Product Types BWD and BWG 1) 510 mm unscreened cables 2) 800 mm Ø8 screened cable MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.

  • Page 84: Mechanical Data: Product Types Bwd And Bwg

    BWG250xxx 175N2398 0.68 BWG500150 BWG500xxx chapter 9.7.24 Figure 24 - 175N2399 0.68 BWG500210 BWG500xxx BWG500xxx 175N2400 0.68 BWG500310 BWG500xxx Table 9.4 Mechanical Data: Product Types BWD and BWG 1) Y=yes, N=no Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 85: Mechanical Drawings

    Specifications Design Guide 9.7 Mechanical Drawings 9.7.1 Figure 1 - 914CBT-HxxxDHT [0.71] [L+5.59] L+142 Hot surface warning x3 Name plate Illustration 9.1 IP21, Side View and Top View MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 86 175U3464 MCE101A14R0P3K20E21TAW 29.92 25.98 14.6 175U3468 MCE101A52R0P1K40E21TAW 15.75 11.81 175U3470 MCE101A31R0P2K20E21TAW 22.05 18.11 175U3472 MCE101A27R0P2K80E21TAW 25.98 22.05 12.8 175U3479 MCE101A22R0P3K20E21TAW 29.92 25.98 14.6 175U3483 MCE101A5R70P1K70E21TAW 18.11 14.17 Table 9.5 Mechanical Dimensions Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 87 Torque 2–2.7 Nm (17.71-23.91 lb-in) For temperature switch cable: Clamping Range: 3.5-7.0 mm (0.14-0.28 lb-in) For resistor cable: Cable gland with internal connection for braid Clamping Range: 9.0-16.5 mm (0.35-0.65 lb-in) Illustration 9.4 Connection Box MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 88 Specifications Design Guide Illustration 9.5 IP21, 3D View Mechanical mounting (see Illustration 9.6): • Vertical with connection box down (IP21), or • Horizontal (IP20) Illustration 9.6 Mechanical Mounting Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 89: Figure 2 - 914Cbt-Hxxxcht

    Name plate Illustration 9.7 IP54, Side View and Top View Resistor cable AWG, see Table 9.7, UL, 1000 V Temperature switch 180° C NC, AWG 20, orange Table 9.6 Cable Details MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 90 MCE101A12R0P3K20E54CAW 29.92 25.98 14.6 Table 9.7 Mechanical Dimensions [10.24] [2.52] [9.06] [0.28] [0.94] PE: M6 Torque 4.2-4.8 Nm (37.17–42.48 lb-in) Illustration 9.9 Mounting Hole Illustration 9.8 IP54, End View, Cable End Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 91 Specifications Design Guide Illustration 9.10 IP54, 3D View Mechanical mounting (see Illustration 9.11): • Vertical with cables down, or • Horizontal Illustration 9.11 Mechanical Mounting MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.

  • Page 92: Figure 3 - 914Cbt-Hxxxbht

    175U3048 MCE101A22R0P1K70E65TAW 18.11 14.17 175U3050 MCE101A19R0P2K20E65TAW 22.05 18.11 175U3056 MCE101A14R0P2K80E65TAW 25.98 22.05 12.8 175U3062 MCE101A12R0P3K20E65TAW 29.92 25.98 14.6 175U3074 MCE101A5R70P1K40E65TAW 15.75 11.81 175U3081 MCE101A3R50P2K20E65TAW 22.05 18.11 175U3087 MCE101A2R80P3K20E65TAW 29.92 25.98 14.6 Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 93 25.98 14.6 175U3484 MCE101A5R70P1K70E65TAW 18.11 14.17 Table 9.8 Mechanical Dimensions [0.94] [0.55] [0.26] [1.89] [2.52] Torque 2–3 Nm (17.71–26.57 lb-in) Illustration 9.14 Mounting Hole Illustration 9.13 IP65, End View, Connection Box MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 94 Type: PHOENIX G10/2 IEC: 0.5-10 mm /800 V UL: AWG 20-6 /600 V Illustration 9.17 Mechanical Mounting Wire Stripping: 12 mm (0.47 in) Torque: 1.5-1.8 Nm (13.28-15.94 lb-in) Illustration 9.15 Connection Box Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 95: Figure 4 - 914Cbr-Vxxxdt

    25.98 22.05 175U3102 MCE101A1K20P360RE21TAW 1200 8.27 4.33 175U3104 MCE101A850RP280RE21TAW 6.30 2.76 175U3108 MCE101A630RP360RE21TAW 8.27 4.33 175U3110 MCE101A570RP570RE21TAW 12.99 9.06 175U3112 MCE101A415RP790RE21TAW 18.11 14.17 175U3114 MCE101A410RP570RE21TAW 12.99 9.06 175U3116 MCE101A270RP790RE21TAW 18.11 14.17 MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 96 8.27 4.33 175U3481 MCE101A105RP790RE21TAW 18.11 14.17 Table 9.9 Mechanical Dimensions [0,94] [0,55] [0,26] [1,89] [2,52] Illustration 9.20 Mounting Hole Torque 1–1.4 Nm (8.86-12.34 lb-in) Illustration 9.19 IP21, End View, Connection Box Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 97 For temperature Switch Cable: Clamping Range: 3.5-7.0 Illustration 9.23 Mechanical Mounting mm (0.14-0.28 lb-in) For resistor cable: Cable gland with internal connection for braid Clamping Range: 9.0-16.5 mm (0.35-0.65 lb-in) Illustration 9.21 Connection Box MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.

  • Page 98: Figure 5 - 914Cbr-Vxxxct

    MCE101A415RP570RE54CAW 12.99 9.06 175U3320 MCE101A270RP960RE54CAW 22.05 18.11 175U3321 MCE101A200RP1K13E54CAW 25.98 22.05 175U3326 MCE101A27R0P360RE54CAW 8.27 4.33 175U3327 MCE101A18R0P570RE54CAW 12.99 9.06 175U3328 MCE101A13R0P680RE54CAW 15.75 11.81 175U3329 MCE101A9R00P1K13E54CAW 25.98 22.05 175U3335 MCE101A110RP450RE54CAW 10.24 6.30 Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 99 Horizontal Illustration 9.25 IP54, End View, Connection Box [0,94] [0,55] [0,26] Illustration 9.28 Mechanical Mounting [1,89] [2,52] Illustration 9.26 Mounting Hole PE Male Fast-On tab 6.3x0.8 Illustration 9.27 IP54, 3D View MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.

  • Page 100: Figure 6 - 914Cbr-Vxxxbt

    2.76 175U3054 MCE101A18R0P450RE65TAW 10.24 175U3060 MCE101A13R0P680RE65TAW 15.75 11.81 175U3069 MCE101A9R00P1K13E65TAW 25.98 22.05 175U3103 MCE101A1K20P360RE65TAW 1200 8.27 175U3105 MCE101A850RP280RE65TAW 2.76 175U3109 MCE101A630RP360RE65TAW 8.27 4.33 175U3111 MCE101A570RP570RE65TAW 12.99 9.06 175U3113 MCE101A415RP790RE65TAW 18.11 14.17 Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 101 8.27 4.33 175U3482 MCE101A105RP790RE65TAW 18.11 14.17 Table 9.12 Mechanical Dimensions [0,94] [0,55] [0,26] [1,89] Torque 2–3 Nm (17.71–26.57 lb-in) [2,52] Illustration 9.30 IP65, End View, Connection Box Illustration 9.31 Mounting Hole MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 102 Illustration 9.34 Mechanical Mounting Marked RB1/RB2 Type: PHOENIX G10/2 IEC: 0.5-10 mm /800 V UL: AWG 20–6/600 V Wire Stripping: 12 mm (0.47 in) Torque: 1.5–1.8 Nm (13.28-15.94 lb-in) Illustration 9.32 Connection Box Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 103: Figure 7 - 914Cchxxxct

    175U3011 MCE101A200RP100RE54CAW 5.71 3.86 0.27 175U3016 MCE101A145RP100RE54CAW 5.71 3.86 0.27 175U3021 MCE101A100RP100RE54CAW 5.71 3.86 0.27 175U3026 MCE101A70R0P200RE54CAW 8.03 0.54 175U3031 MCE101A48R0P200RE54CAW 8.03 0.54 175U3036 MCE101A35R0P200RE54CAW 8.03 0.54 175U3096 MCE101A300RP200RE54CAW 8.03 0.54 MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 104 • Vertical with cables down, or [0.15] • Horizontal [2.52] [2.99] Illustration 9.36 IP54, End View Cable End Male fast-on tab 6.3x0.8 Illustration 9.38 Mechanical Mounting Illustration 9.37 IP54, 3D View Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 105 Table 9.16 Mechanical Dimensions 380 [ 15.0 ] 480 [ 18.9 ] 302 [ 11.9 ] Illustration 9.41 IP20, Side View, Left 330 [ 13.0 ] Illustration 9.40 IP20, Front View MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 106 Specifications Design Guide 44 [ 1.7 ] 60 [ 2.4 ] Illustration 9.42 Connections Illustration 9.43 IP20, Top View Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 107 175u3240 MCE101C31R0P8K00E20BAW 175u3242 MCE101C52R0P6K00E20BAW 175u3243 MCE101C42R0P8K00E20BAW 175u3244 MCE101C31R0P10K0E20BAW 175u3245 MCE101C7R00P7K00E20BAW Table 9.18 Mechanical Dimensions Thermocontact 260 °C (NC) 502 [ 19.8 ] 530 [ 20.9 ] Illustration 9.45 IP20, Front View MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 108 Design Guide 380 [ 15.0 ] 480 [ 18.9 ] Illustration 9.46 IP20, Side View, Left 44 [ 1.7 ] 60 [ 2.4 ] Illustration 9.47 Connections Illustration 9.48 IP20, Top View Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 109 175u3224 MCE101C3R50P14K0E20BAW Table 9.20 Mechanical Dimensions Thermocontact 260 °C (NC) 712[28.0] 740[29.1] 380 [ 15.0 ] Illustration 9.50 IP20, Front View 480 [ 18.9 ] Illustration 9.51 IP20, Side View, Left MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 110 Specifications Design Guide 44 [ 1.7 ] 60 [ 2.4 ] Illustration 9.52 Connections Illustration 9.53 IP20, Top View Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 111 Weight [kg] Resistance [Ω] terminals 175u3078 MCE101C5R00P16K0E20BAW 2xM25 175u3082 MCE101C4R00P20K0E20BAW 2xM32 175u3088 MCE101C2R70P16K0E20BAW 2xM32 175u3091 MCE101C2R10P20K0E20BAW 2xM40 175u3202 MCE101C22K0P17K0E20BAW 22.0 175u3207 MCE101C14R0P17K0E20BAW 14.0 175u3210 MCE101C12R0P17K0E20BAW 12.0 175u3227 MCE101C2R80P17K0E20BAW Table 9.22 Mechanical Dimensions MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 112 Thermocontact 260 °C (NC) Illustration 9.57 Connections 502 [19.8] 530 [20.9] Illustration 9.55 IP20, Front View Illustration 9.58 IP20, Top View 380 [15.0] 480 [18.9] Illustration 9.56 IP20, Side View, Left Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 113 175u3089 MCE101C2R50P32K0E20BAW 2xM50 175u3093 MCE101C1R70P26K0E20BAW 2xM50 175u3097 MCE101C1R30P32K0E20BAW 2xM50 175u3205 MCE101C15R5P21K0E20BAW 15.5 175u3208 MCE101C13R5P21K0E20BAW 13.5 175u3209 MCE101C13R5P26K0E20BAW 13.5 175u3211 MCE101C11R0P26K0E20BAW 11.0 175u3213 MCE101C9R50P21K0E20BAW 175u3216 MCE101C7R00P26K0E20BAW 175u3241 MCE101C7R00P30K0E20BAW Table 9.24 Mechanical Dimensions MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 114 44 [ 1.7 ] 60 [ 2.4 ] Illustration 9.62 Connections 712[28.0] 740[29.1] Illustration 9.60 IP20, Front View Illustration 9.63 IP20, Top View 380 [15.0] 480 [18.9] Illustration 9.61 IP20, Side View, Left Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 115 Weight [kg] Resistance [Ω] terminals 175u3090 MCE101C2R30P36K0E20BAW 2xM50 175u3092 MCE101C2R00P42K0E20BAW 2xM50 175u3098 MCE101C1R20P36K0E20BAW 2xM50 175u3099 MCE101C1R10P42K0E20BAW 2xM50 175u3212 MCE101C11R0P36K0E20BAW 11.0 175u3214 MCE101C9R10P42K0E20BAW 175u3217 MCE101C7R00P36K0E20BAW 175u3219 MCE101C5R50P36K0E20BAW 175u3221 MCE101C4R70P42K0E20BAW Table 9.26 Mechanical Dimensions MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 116 260 °C (NC) 712 [28.0] 740 [29.1] Illustration 9.65 IP20, Front View Illustration 9.68 IP20, Top View 380 [ 15.0 ] 480 [ 18.9 ] Illustration 9.66 IP20, Side View, Left Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 117 Table 9.28 Mechanical Dimensions 770 [ 30.3 ] 870 [ 34.3 ] Thermocontact 260 °C (NC) Illustration 9.71 IP20, Side View, Left 712 [28.0] 740 [29.1] Illustration 9.70 IP20, Front View MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 118 Specifications Design Guide Thermocontact 260 °C (NC) 35 [1.4] 100 [3.9] 224.5 [8.8] 73.5 [2.9] Illustration 9.72 Connections Illustration 9.73 IP20, Top View Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 119 Illustration 9.74 IP20, Side View, Right Cable gland type for load Danfoss P/N Type code Weight [kg] Resistance [Ω] terminals 175u3220 MCE101C5R00P78K0E20BAW 2xM25 175u3222 MCE101C4R00P90K0E20BAW 2xM32 175u3228 MCE101C2R70P78K0E20BAW 2xM32 175u3230 MCE101C2R10P90K0E20BAW 2xM40 Table 9.30 Mechanical Dimensions MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 120 260 °C (NC) 712 [28.0] 740 [29.1] Illustration 9.75 IP20, Front View Illustration 9.78 IP20, Top View 770 [ 30.3 ] 870 [ 34.3 ] Illustration 9.76 IP20, Side View, Left Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 121: Figure 16 - 929Cbt-Vxxxght

    25.98 24.80 175U3142 MCE101A72R0P4K20E21TAW 25.98 24.80 175U3148 MCE101A52R0P5K50E21TAW 29.92 28.74 32.5 175U3156 MCE101A38R0P5K50E21TAW 29.92 28.74 32.5 175U3174 MCE101A13R0P3K50E21TAW 22.05 20.87 25.5 175U3176 MCE101A9R00P5K50E21TAW 29.92 28.74 32.5 175U3178 MCE101A5R70P5K50E21TAW 29.92 28.74 32.5 MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 122 Cable gland with internal connection for braid Clamping range: 19-28 mm Illustration 9.81 Mounting Hole Size Wrench (SW): 45 mm (1.78 in) PE: M8 Torque: 4.5–5.5 Nm (39.83–48.68 lb-in) Illustration 9.82 Connection Box Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 123 Specifications Design Guide Illustration 9.83 IP21, 3D View Mechanical mounting (see Illustration 9.84): • Vertical with connection box down (IP21), or • Horizontal (IP20) Illustration 9.84 Mechanical Mounting MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.

  • Page 124: Figure 17 - 929Cbt-Vxxxbght

    29.92 28.74 33.5 175U3135 MCE101A105RP4K20E65TAW 25.95 24.8 175U3143 MCE101A72R0P4K20E65TAW 25.95 24.8 175U3149 MCE101A52R0P5K50E65TAW 29.92 28.74 33.5 175U3157 MCE101A38R0P5K50E65TAW 29.92 28.74 33.5 175U3175 MCE101A13R0P3K50E65TAW 22.05 20.87 26.5 175U3177 MCE101A9R00P5K50E65TAW 29.92 28.74 33.5 Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 125 IEC: Cu 2.5–50 mm , AI: 6-50 mm /750 V UL: AWG 6-1/0/600 V Wire stripping: 23 mm (0.9 in) Torque: 10 Nm (88.51 lb-in) Illustration 9.88 Connection Box Illustration 9.87 Mounting Hole MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 126 Specifications Design Guide Illustration 9.89 IP65, 3D View Mechanical mounting (see Illustration 9.90): • Vertical with connection box down, or • Horizontal Illustration 9.90 Mechanical Mounting Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 127: Figure 18 - 930Cbt-Vxxxght

    29.92 28.74 44.5 175U3162 MCE101A31R0P8K20E21TAW 29.92 28.74 44.5 175U3166 MCE101A28R0P6K30E21TAW 25.98 24.8 175U3170 MCE101A22R0P8K20E21TAW 29.92 28.74 44.5 175U3180 MCE101A5R70P8K20E21TAW 29.92 28.74 44.5 175U3182 MCE101A3R50P8K20E21TAW 29.92 28.74 44.5 Table 9.33 Mechanical Dimensions MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 128 Cable gland with internal connection for braid Illustration 9.93 Mounting Hole Clamping Range: 19-28 mm (0.74–1.1 in) Size Wrench (SW): 45 mm (1.78 in) PE: M8 Torque: 5–5.5 Nm (44.28–48.71 lb-in) Illustration 9.94 Connection Box Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 129 Specifications Design Guide Illustration 9.95 IP21, 3D View Mechanical mounting (see Illustration 9.96): • Vertical with connection box down (IP21), or • Horizontal (IP20) Illustration 9.96 Mechanical Mounting MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.

  • Page 130: Figure 19 - 930Cbt- Vxxxbght

    29.92 28.74 44.5 175U3163 MCE101A31R0P8K20E65TAW 29.92 28.74 44.5 175U3167 MCE101A28R0P6K30E65TAW 25.98 24.8 175U3171 MCE101A22R0P8K20E65TAW 29.92 28.74 44.5 175U3181 MCE101A5R70P8K20E65TAW 29.92 28.74 44.5 175U3183 MCE101A3R50P8K20E65TAW 29.92 28.74 44.5 Table 9.34 Mechanical Dimensions Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 131 Illustration 9.99 Mounting Hole IEC: Cu 2.5-50 mm , AI 6-50 mm /750 V UL: AWG 6-1/0/600 V Wire stripping: 23 mm (0.9 in) Torque: 10 Nm (90 lb-in) Illustration 9.100 Connection Box MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 132 Specifications Design Guide Illustration 9.101 IP65, 3D View Mechanical mounting (see Illustration 9.102): • Vertical with connection box down, or • Horizontal Illustration 9.102 Mechanical Mounting Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 133: Figure 20 - Bwd250Xxx

    Specifications Design Guide 9.7.20 Figure 20 - BWD250xxx 510+40 98+0.2 PTFE wire, AWG 16, white PTFE wire, AWG 16, brown Table 9.35 Illustration 9.103 BWD250xxx MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.

  • Page 134: Figure 21 - Bwd500Xxx

    2 PTFE wire, AWG 16, brown Table 9.36 Illustration 9.104 BWD250xxx 9.7.21 Figure 21 - BWD500xxx 510+40 204+0.2 PTFE wire, AWG 16, white PTFE wire, AWG 16, brown Table 9.37 Illustration 9.105 BWD500xxx Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 135: Figure 22 - Bwd600Xxx

    2 PTFE wire, AWG 16, brown Table 9.38 Illustration 9.106 BWD500xxx 9.7.22 Figure 22 - BWD600xxx 4.7+0.1 204+0.2 510+40 PTFE wire, AWG 14, white PTFE wire, AWG 14, brown Table 9.39 Illustration 9.107 BWD600xxx MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 136 Specifications Design Guide 30+0.5 1 PTFE wire, AWG 14, white 2 PTFE wire, AWG 14, brown Table 9.40 Illustration 9.108 BWD600xxx Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 137: Figure 23 - Bwg250Xxx

    Specifications Design Guide 9.7.23 Figure 23 - BWG250xxx 4, 5 33.5 800 +5/-0 4.6-4.9 98±0.2 110±0.3 Brake resistor Enclosure Screened cable Screw Fan-shaped washer Illustration 9.109 BWG250xxx MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.

  • Page 138: Figure 24 - Bwg500Xxx

    Specifications Design Guide 9.7.24 Figure 24 - BWG500xxx 4, 5 33.5 800 +5/-0 4.6-4.9 204±0.2 216±0.3 Brake resistor Enclosure Screened cable Screw Fan-shaped washer Illustration 9.110 BWG500xxx Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 139: Mechanical Drawings: Accessories

    Locking washer Cap nut quantity size quantity size quantity size quantity size supplied [mm] supplied supplied supplied 175U0011 See Table 9.44 M4x20 175U0009 See Table 9.44 M4x20 Table 9.42 Items Supplied MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 140 L profile mounting bracket Table 9.43 Legend to Illustration 9.111 Size Dimension 175U0009 175U0011 [mm] [mm] 28.5 28.5 Table 9.44 Dimensions L Profile Mounting Bracket Illustration 9.112 L Profile Bracket 175U0009 Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 141: Mounting Brackets: Footprint

    175U0087 175U0088 Footprint mounting bracket Screw set Distance bolt number supplied size M4x32 M4x32 Screw number supplied size M4x20 M4x20 M4x20 M4x20 Locking washer number supplied size Table 9.46 Accessories Supplied MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 142 [mm] [mm] [mm] [mm] [mm] [mm] Frequency converter Footprint bracket 175U0085 Footprint bracket 175U0086 Footprint bracket 175U0087 Footprint bracket 175U0088 Table 9.48 Dimensions: Footprint Mounting Bracket Illustration 9.116 Footprint Bracket 175U0086 Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...
  • Page 143 Specifications Design Guide Illustration 9.117 Footprint Bracket 175U0087 Illustration 9.118 Footprint Bracket 175U0088 Frame Distance bolt Screw Fan-shaped washer Table 9.49 Legend for all Footprint Brackets MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.

  • Page 144: Index

    Mechanical installation................. 7 Motor temperature................18 Mounting, horizontal................7 DC braking....................31 Mounting, vertically................7 DC-link voltage................. 5, 30 Directive, low-voltage(73/23/EEC)............ 4 Duty-cycle....................17 Ohmic resistance.................. 30 Optimum braking................. 31 Overtemperature protection............13 Danfoss A/S © Rev. 05/2014 All rights reserved. MG90O202...

  • Page 145: Mg90O202 Danfoss A/S © Rev. 05/2014 All Rights Reserved

    Selection flow chart................32 Selection guide..................32 Steel grid brake resistor................ 5 Surface temperature................4 Temperature switch................13 Thermo relay..................14 Twisted cable..................13 Vertical load....................5 Vertically mounting................7 Www.danfoss.com.................. 4 MG90O202 Danfoss A/S © Rev. 05/2014 All rights reserved.
  • Page 146 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

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