SPX FLOW APV DELTA UF3(A) Instruction Manual
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SPX FLOW APV DELTA UF3(A) Instruction Manual

Relief valve
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I N S T R U C T I O N M A N U A L
APV DELTA UF3(A) / UFR3(A)
R E L I E F VA LV E
F O R M N O . : 1 7 0 7 8 4
R E V I S I O N : U K - 7
R E A D A N D U N D E R S TA N D T H I S M A N U A L P R I O R TO O P E R AT I N G O R S E RV I C I N G T H I S P R O D U C T.

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Summary of Contents for SPX FLOW APV DELTA UF3(A)

  • Page 1 I N S T R U C T I O N M A N U A L APV DELTA UF3(A) / UFR3(A) R E L I E F VA LV E F O R M N O . : 1 7 0 7 8 4 R E V I S I O N : U K - 7 R E A D A N D U N D E R S TA N D T H I S M A N U A L P R I O R TO O P E R AT I N G O R S E RV I C I N G T H I S P R O D U C T.
  • Page 3 Directives 2006/42/EC (superseding 89/392/EEC and 98/37/EC) and ProdSG (superseding GPSG - 9.GPSGV). For official inspections, SPX FLOW presents a technical documentation according to Appendix VII of the Machinery Directive, this documentation consisting of documents of the development and construction, description of measures taken to meet the conformity and to correspond with the basic requirements on safety and health, incl.

  • Page 5: Table Of Contents

    APV_UF3-UFR3_UK-7_082017.indd Content Page General Terms Safety Instructions 3 - 4 Intended Use Mode of Operation 4.1. General terms Auxiliary Equipment Cleaning Installation 10 - 11 7.1. Welding instructions Dimensions / Weights Technical Data 9.1. General terms 9.2. Compressed air quality Maintenance 10.2 Assembly tool...

  • Page 7: General Terms

    The valve must only be assembbled, operated, disassembled and maintained by persons who have been trained accordingly. If necessary, contact your local SPX FLOW representative. Relief Valve DELTA UF3 (A) / UFR3 (A) Instruction Manual: UK-7...

  • Page 8: Safety Instructions

    Danger to life! Actuators which are no longer used or defective must be diposed in professional manner. Defective actuators must be returned to your SPX FLOW representative for their professional disposal and free of charge for you. Please address to your local SPX FLOW representative.

  • Page 9: Mode Of Operation

    APV_UF3-UFR3_UK-7_082017.indd Mode of Operation 4.1. General terms The valve has been developed for use in the brewing and beverage, APV DELTA UF3/ UFR3 dairy and food industries as well as for chemical and pharmaceutical relief valve applications. The valves are designed for universal applications and stand out for their increased mechanical reliability and absolute ease of service.

  • Page 10: Auxiliary Equipment

    APV_UF3-UFR3_UK-7_082017.indd Auxiliary Equipment 5.1. Seat lift actuator (fig. 5.1) fig. 5.1. The UF3 valve can be equipped with a seat lift cylinder if required for cleaning technical reasons. (see chapter 6.) 5.2. Valve position indication For the valve position indication, proximity switches can be installed in the yoke area.

  • Page 11: Cleaning

    APV_UF3-UFR3_UK-7_082017.indd Cleaning Optimum cleaning is given if the seat lift actuator (E) drives fig. 6.1. the valve seat into the position “on” during the cleaning process (fig. 6.1). During this process, the cleaning liquid can flush the seal surfaces. After termination of the cleaning step, the seat lift actuator is vented and the valve seat moves into "closed"...

  • Page 12: Installation

    APV_UF3-UFR3_UK-7_082017.indd Installation 7.1. General terms Installation has to be done in such a way that liquids can drain off the valve housing. Vertical position is preferred. Valves can be welded direct into the pipeline (valve insert completely dismantable). After the installation, the set value must be adjusted by a pressure gauge.

  • Page 13: Dimensions / Weights

    APV_UF3-UFR3_UK-7_082017.indd Dimensions / Weights spring cylinder ØK spring cylinder with seat lift actuator without/with regulating cone weight without/with seat lift actuator dimensions without/with s.l. actuator Pressure range Ø Di Ø K Weight in kg (bar) with- with- with- Inch flat cone with Inch...

  • Page 14: Technical Data

    APV_UF3-UFR3_UK-7_082017.indd Technical Data 9.1. General data Product-wetted parts: 1.4404 (DIN EN 10088) Other parts: 1.4301 (DIN EN 10088) Seals: standard design EPDM option: HNBR, VMQ, FPM max. line pressure 10 bar or acc. to drawing data max. operating temperature: 135°C EPDM, HNBR *FPM, *VMQ short-term load: 140°C EPDM,...

  • Page 15: Maintenance

    APV_UF3-UFR3_UK-7_082017.indd 10. Maintenance The maintenance intervals depend on the corresponding application and are to be determined by the operator himself carrying out temporary checks. The valve must not be cleaned with products containing abrasive or polishing material. Especially the valve shaft must not, under any circumstances, be cleaned with such agents.

  • Page 16: Service Instructions

    APV_UF3-UFR3_UK-7_082017.indd 11. Service Instructions Corresponding spare parts list: DN design / Inch design: RN 01.053.53 DN design / Inch design: RN 01.054.574 (3A version) 11.1. Dismantling from the line system 1. Shut off line pressure in the product line and drain lines if possible. 2.

  • Page 17: Dismantling Of Wear Parts (Product-Wetted Parts)

    APV_UF3-UFR3_UK-7_082017.indd Service Instructions 11.2. Dismantling of wear parts (product-wetted parts) UF3 - without seat lift actuator 1. Remove housing screws (7) from housing cover (6). Release screw of coupling (13) and dismantle. 3. Take the valve shaft (3) from the housing cover, simultaneously removing the operating cam (12) and the intermediate piece (14) of the UF valve without seat lift actuator.

  • Page 18: Installation Of Seals And Assembly Of Valve

    APV_UF3-UFR3_UK-7_082017.indd Service Instructions 11.4. Installation of seals and assembly of valve 1. Fasten the spring cylinder (21) at the yoke (15) by the screws (16). 2. Insert the guide bush (9) in the guide ring (8) and press the complete unit into the yoke flange. 3.

  • Page 19: Installation Of Valve

    APV_UF3-UFR3_UK-7_082017.indd Service Instructions 11.5. Installation of valve 1. Place the complete valve insert carefully into the valve housing (1). 2. Enter the screws (10) and tighten them crosswise. 3. UF3 valve with seat lift actuator: mount the pneumatic air lines. 4.

  • Page 20: Installation Of Seat Seal

    APV_UF3-UFR3_UK-7_082017.indd 12. Installation of Seat Seal 12.1. Installation of seat seal (2) in valve shaft The assembly tool (fig. 12.1) consists of: fig. 12.1. thrust ring ring with venting nose housing threaded bolt 1. Insert the valve shaft into the housing in such a way that thrust ring the seal groove is in the housing.

  • Page 21: Trouble Shooting

    APV_UF3-UFR3_UK-7_082017.indd 13. Trouble Shooting Failure Remedy Valve closed Replace seat seal (2, 2.1). Leakage at discharge side Check line pressure (max. 10 bar). Check control of seat lift actuator. Check housing seal (7) and shaft seal (4, 5), replace Leakage between housing and yoke flange damaged seals.

  • Page 22: Spare Parts Lists

    APV_UF3-UFR3_UK-7_082017.indd Spare Parts Lists The reference numbers of the spare parts for the different valve designs and sizes are included in the attached spare parts drawings with corresponding lists. Please indicate the following data to place an order for spare parts: number of required parts reference number designation...
  • Page 23 Name: Trytko Keil Geprüft: Ersatzteilliste: spare parts list SPX FLOW Überströmventil / Relief valve UF3, UFE3, UFR3, UFRE3 Germany Ausführungen: I. Federzylinder und II. Federzylinder mit Anlüftzylinder Blatt Designs: I. spring cylinder and II. spring cylinder with seat lift actuator RN 01.054.53...
  • Page 24 Name: Trytko Keil Geprüft: Ersatzteilliste: spare parts list SPX FLOW Überströmventil / Relief valve UF3, UFE3, UFR3, UFRE3 Germany Ausführungen: I. Federzylinder und II. Federzylinder mit Anlüftzylinder Blatt Designs: I. spring cylinder and II. spring cylinder with seat lift actuator RN 01.054.53...
  • Page 33 18.0714 Name: Trytko Geprüft: Ersatzteilliste: spare parts list SPX FLOW Überströmventil / Relief valve UF3, UFE3, UFR3, UFRE3 Germany Ausführungen: I. Federzylinder und II. Federzylinder mit Anlüftzylinder Blatt Designs: I. spring cylinder and II. spring cylinder with seat lift actuator RN 01.054.574...
  • Page 34 18.0714 Name: Trytko Geprüft: Ersatzteilliste: spare parts list SPX FLOW Überströmventil / Relief valve UF3, UFE3, UFR3, UFRE3 Germany Ausführungen: I. Federzylinder und II. Federzylinder mit Anlüftzylinder Blatt Designs: I. spring cylinder and II. spring cylinder with seat lift actuator RN 01.054.574...

  • Page 40: Relief Valve

    F: (+48) 52 525 99 09 SPX FLOW reserves the right to incorporate the latest design and material changes without notice or obligation. Design features, materials of construction and dimensional data, as described in this manual, are provided for your information only and should not be relied upon unless confirmed in writing.

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Apv delta ufr3(a)

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