Clarke CBS190B Operation & Maintenance Instructions Manual

Clarke CBS190B Operation & Maintenance Instructions Manual

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BANDSAW
MODEL NO: CBS190B
PART NO: 6460132
OPERATION & MAINTENANCE
INSTRUCTIONS
GC0816

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Summary of Contents for Clarke CBS190B

  • Page 1 BANDSAW MODEL NO: CBS190B PART NO: 6460132 OPERATION & MAINTENANCE INSTRUCTIONS GC0816...
  • Page 2: Environmental Recycling Policy

    GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt as proof of purchase.
  • Page 3: Safety Warnings

    SAFETY WARNINGS CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY. WORK ENVIRONMENT 1. Keep the work area clean and well lit. Cluttered and dark areas invite accidents. 2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.
  • Page 4 2. This machine is designed for indoor environments and must not be used for other purposes. 3. If the machine requires repair, always contact your Clarke dealer. Always insist on original spare parts. Repairs carried out by unauthorized persons may be dangerous and invalidate the guarantee.
  • Page 5: Additional Precautions For Bandsaws

    2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. 3. Disconnect the power tool from the power supply before making any adjustments, changing accessories, or storing the tool.
  • Page 6: Safety Symbols

    8. Never use damaged blades. (Replacement blades are available from your Clarke dealer. 9. Replace table insert if the slot has become enlarged. 10. When cutting wood, ensure all nails or fastenings have been removed beforehand.
  • Page 7: Specification

    SPECIFICATION CBS190B Weight 16.5 kg Dimensions (W x D x H) 456 x 404 x 710 mm Table Size (W x D) 305 x 305 mm Table tilt angle 0 - 45 Mitre Gauge Range Left 60 / Right 60...
  • Page 8: Electrical Connections

    ELECTRICAL CONNECTIONS WARNING! Read these electrical safety instructions thoroughly before connecting the product to the mains supply. Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. This product is designed to operate on 230VAC 50Hz.
  • Page 9 OVERVIEW DESCRIPTION DESCRIPTION Blade Tension Setting Knob Tilting Work Table Belt Tracking Knob Dust Extract Port Guide Height Setting Knob Rip Fence Adjustable Blade Guide Assy Start/Stop Buttons Blade Cover Securing Bolts Mitre Gauge Assembly Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 10: Fitting The Table

    PREPARATION • Make sure that all parts are un-damaged and are present. If any parts are missing or damaged please contact your CLARKE dealer immediately. • For maximum stability, the bandsaw should be bolted to either a workbench, a suitable stand, or a piece of plywood, and the plywood then clamped firmly to a workbench using clamps, while the bandsaw is being used.
  • Page 11: Adjusting The Components

    ADJUSTING THE COMPONENTS SETTING THE TABLE 1. Loosen the locking lever to set the table to the desired angle. 2. Use the angle scale and pointer on the table tilting bracket to find the desired angle. 3. Re-tighten the locking lever to secure the table.
  • Page 12: Adjusting The Blade Tension

    ADJUSTING THE BLADE TENSION CAUTION: TOO MUCH TENSION CAN CAUSE THE SAW BLADE TO BREAK. TOO LITTLE TENSION CAN CAUSE THE BLADE TO MAKE IRREGULAR CUTS 1. Slacken the locking knob and raise the upper blade guide fully. 2. Check the tension by pressing with a finger against the side of the blade, halfway between the table and upper guide.
  • Page 13: Lower Blade Guide Adjustments

    • Slacken off the single screw using a hex key and position the bearing carrier so that the bearing is positioned 1-2mm behind the saw blade. • The blade will touch the bearing when the saw is in use. LOWER BLADE GUIDE ADJUSTMENTS The lower blade guide should also be adjusted after any blade change or tracking adjustment.
  • Page 14: Preparing For Work

    PREPARING FOR WORK STARTING AND STOPPING THE SAW 1. Press the green button to start the bandsaw. 2. To stop the saw at any time, press the red stop button. USING THE RIP FENCE The fence can be used on either side of the saw blade.
  • Page 15: Connecting To A Dust Collector

    CONNECTING TO A DUST COLLECTOR This bandsaw is fitted with a dust port for connection to a vacuum cleaner or dust collector such as the Clarke CDE35 if available. PRACTICAL OPERATION Before commencing work, ensure the work area is clean and tidy and the work table is clear of tools etc.
  • Page 16: Rip Cutting

    RIP CUTTING This term refers to cutting timber in the same direction as the grain, rather than across it. You can rip wood freehand to a drawn pencil line, but best results are obtained by using the rip fence. If the table is set level, set the rip-fence to the left hand side of the blade, allowing you to use your right hand to hold the work firmly against the fence.
  • Page 17: Maintenance

    MAINTENANCE WARNING: ALWAYS SWITCH OFF THE MACHINE AND DISCONNECT FROM THE POWER SUPPLY BEFORE CARRYING OUT ANY CLEANING OR MAINTENANCE TASKS. CLEANING Accumulated dust and chips should be removed from inside the bandsaw frequently. Open the upper and lower covers, use a soft brush and/or vacuum cleaner to remove sawdust.
  • Page 18: Blade Guides

    OPTIONAL ACCESSORIES REPLACEMENT BLADES Suitable blades are available from your Clarke stockist: Part No6469010 DUST EXTRACTORS A choice of dust extractors is available for this bandsaaw including CDE35 Portable Dust Extractor & Chip...
  • Page 19: Troubleshooting

    7. Blade is badly welded or 7. Renew blade. brazed. 8. Wrong blade fitted. 8. Fit only quality blades supplied by your Clarke dealer. 9. Bandsaw left running when 9. Always switch machine not in use. off when not in use.
  • Page 20: Parts Diagram

    PARTS DIAGRAM Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 21: Parts List

    PARTS LIST PART NO DESCRIPTION PART NO DESCRIPTION Washer Spring Base Plastic knob Spring Stud Body Brand Label Nut M8 Spec Label Tracking Knob Housing Cover Fixed Guard Plate Bandsaw Blade Socket head bolt M4x10 Circlip Eccentric Shaft Bearing 6200-2Z Bearing 623-2Z Snap Ring 30mm Circlip 5mm...
  • Page 22 PART NO DESCRIPTION PART NO DESCRIPTION Washer Spring Washer Mitre Fence Flat Washer Pointer Baseplate Guide Ruler Protective Cover Hex head bolt M4x20 Pan Head Screw M4x112 Washer Fixed Clamp Spring Parallel Key Handle Bolt Fixed Plate Table Base Frame Pan Head Screw M5x8 Butterfly Nut Bearing 625-2Z...
  • Page 23: Declaration Of Conformity

    DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...

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