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lancer MOO Operation Manual

Milk dispenser 115v/60hz
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MOO Milk Dispenser 115V/60Hz
Operation Manual
PN: 28-0716/01
Lancer Corp.
6655 Lancer Blvd.
San Antonio, Texas 78219
800-729-1500
Technical Support/Warranty: 800-729-1550
custserv@lancercorp.com
lancercorp.com
Manual PN: 28-0716/01
10/07/10
3402
FOR QUALIFIED INSTALLER ONLY
"Lancer" is the registered trademark of Lancer © 2014 by Lancer, all rights reserved.

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  • Page 1 PN: 28-0716/01 Lancer Corp. 6655 Lancer Blvd. San Antonio, Texas 78219 800-729-1500 Technical Support/Warranty: 800-729-1550 custserv@lancercorp.com lancercorp.com Manual PN: 28-0716/01 10/07/10 3402 FOR QUALIFIED INSTALLER ONLY “Lancer” is the registered trademark of Lancer © 2014 by Lancer, all rights reserved.

  • Page 2: Table Of Contents

    ABOUT THIS MANUAL This booklet is an integral and essential part of the product and should be handed over to the operator after the installation and preserved for any further consultation that may be necessary. Please read carefully the guidelines and warnings contained herein as they are intended to provide the user with essential information for the continued safe use and maintenance of the product.
  • Page 3 REFRIGERATION DECK REMOVAL.................20 6.10 PRODUCT COMPARTMENT COOLING FAN/COIL REMOVAL.........20 6.11 WATER CALIBRATION VALVE REMOVAL.................21 6.12 FLOW WASHER REPLACEMENT..................21 6.13 POWER SUPPLY BOX REMOVAL..................21 6.14 ELECTRONICS BOARD REMOVAL..................22 6.15 WRAPPER REMOVAL......................22 7. TROUBLESHOOTING......................22-26 8. DISPENSER DISPOSAL......................26 9. ILLUSTRATIONS, PARTS LISTINGS, WIRING, AND WATER FLOW DIAGRAMS....26 COMPRESSOR DECK ASSEMBLY................28-29 WATER CIRCUIT/TANK ASSEMBLY................30-31 INSULATED TANK ASSEMBLY..................32-33...

  • Page 4: Specifications

    MOO MILK SPECIFICATIONS 18 1/16” 26 5/16” 29 1/16” 8 1/16” 4“ DIMENSIONS WEIGHT PLAIN WATER SUPPLY Width: 18 1/16 inches (458 mm) Shipping: 170 lbs (77.27 kg) Min flowing pressure: 35 PSI Depth: 26 5/16 inches (668 mm) Empty: 140 lbs (109.09 kg) (0.241 MPA)

  • Page 5: Pre-Intallation Checklist

    PRE-INSTALLATION CHECKLIST BEFORE GETTING STARTED Each unit is tested under operating conditions and is thoroughly inspected before shipment. At the time of shipment, the carrier accepts responsibility for the unit. Upon receiv- ing the unit, carefully inspect the carton for visible damage. If damage exists, have the car- rier note the damage on the freight bill and file a claim with carrier.

  • Page 6: Warnings/Cautions

    WARNING/ADVERTENCIA/AVERTISSEMENT The dispenser is for indoor use only. This unit is not a toy. Children should not be supervised not to play with appliance. It should not be used by children or infirm persons without supervision. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
  • Page 7 35 PSIG (0.241 MPA). REGLES DE SECURITE POUR L’NSTALLATION DU DISTRIBUTEUR DE SODAS La proprètè da cet ensamable est assurè à I’usine sulvant les spècifications èmis par Lancer . Il est essentiel de respecter les 6 points suivants pour l’installation de l’appareil: 1.
  • Page 8 ELECTRICAL WARNING/ADVERTENCIA ELÉCTRICA/ AVERTISSEMENT ÉLECTRIQUE Check the dispenser serial number plate for correct electrical requirements of unit. Do not plug into a wall electrical outlet unless the current shown on the serial number plate agrees with local current available. Follow all local electrical codes when making connections.
  • Page 9 WATER NOTICE/AGUA AVISO/ PRÉAVIS DE L’EAU Provide an adequate potable water supply. Water pipe connections and fixtures directly connected to a potable water supply must be sized, installed, and maintained according to federal, state, and local laws. The water sup- ply line must be at least a 3/8 inches (9.525 mm) pipe with a minimum of 35 PSI (0.241 MPA) line pressure, but not exceeding a maximum of 90 PSI (0.621 MPA).

  • Page 10: Installation

    1. INSTALLATION UNPACKING A. Cut packing band and remove. B. Lift and remove top portion of carton. C. Remove inner packing. D. Remove package containing installation kit. E. Lift plywood shipping base and remove lower portion of carton. F. Slide a corner of unit (on plywood shipping base) over the edge of counter and remove the shipping screw and washer from unit.

  • Page 11: Keylock Switch

    FIGURE 3 FIGURE 4 O. Let water drain into drip tray. Remove drip tray and empty water. P. Reinstall yellow cap. Q. Reinstall grill. R. Thread power cord through back access panel to front of unit. S. Connect power cord to power supply box inside unit. Plug in other end to electrical outlet. There will be a five minute delay before refrigeration deck starts (fans will turn on).

  • Page 12: Operating The Unit

    2. OPERATING THE UNIT PRODUCT LOADING/UNLOADING When it is time to change the milk concentrate, the display on the dispenser shows CHANGE PACKAGE. On the bottom right, the red REFILL NOW light displays. A. Cool milk concentrate to below 40°F (4°C). Pull flap back exposing product hose.

  • Page 13: Wave Pump Information

    WAVE PUMP INFORMATION A. Ensure that the key is in FLUSH position. B. Press and hold the # button for five seconds. The Service menu displays. C. Toggle up and down (press and #) to locate the desired option (listed below). To select one of the options, press the PUSH button.

  • Page 14: Cleaning And Sanitizing

    3. CLEANING AND SANITIZING GENERAL INFORMATION Lancer equipment is shipped from the factory cleaned and sanitized in accordance with NSF guidelines. After installation, it is the responsibility of the installer to clean and sanitize the dispenser again. The operator of the equipment must provide continuous maintenance as required by this manual and state and local health department guidelines to ensure proper operation and sanitation requirements are maintained.

  • Page 15: Daily Cleaning

    DAILY CLEANING A. Turn keylock to FLUSH position. B. Flush each valve until only clear water is dispensed. C. Remove nozzles. FIGURE 7 FIGURE 8 D. Seperate the elastic cap on nozzles. E. Wash both the cap and nozzle with warm water using a mild detergent. Rinse with warm water and set aside.

  • Page 16: Pump Cleaning - Daily/Nightly

    PUMP CLEANING - DAILY/NIGHTLY A. Open the pump door by squeezing red pump door latch and swing door to left. B. Gently pull the silicon tube out of the plastic nozzle. FIGURE 11 FIGURE 12 C. Remove the pump by pulling red latch. D.

  • Page 17: Electrical System

    As product is dispensed, ice is depleted, the ice bank control senses that the ice is melting and turns the compressor and condenser fan on. When the ice bank is rebuilt, the ice bank control turns the compressor and condenser fan motor off. The compressor will periodically run to maintain the ice bank even though no drinks were dispensed.

  • Page 18: Relocating Or Shipping Unit

    5. RELOCATING OR SHIPPING UNIT WARNING ALWAYS MELT THE ICE BANK BEFORE RELOCATING THE DISPENSER. ADVERTENCIA SIEMPRE DERRETIR EL BANCO DE HIELO ANTES DE CAMBIAR LA UBICACIÓN DEL DISTRIBUIDOR. AVERTISSEMENT FONDRE TOUJOURS LA BANQUE DE GLACE AVANT DE DÉPLACER LE DISTRIBUTEUR. A.

  • Page 19: Door Board Replacement

    DOOR BOARD REPLACEMENT A. Follow door removal procedure outlined above. B. Remove five screws located on the back side of the door that secure the liner to the door shell, and lift the front door shell enough to disconnect the door board harness. The door shell can now be removed.

  • Page 20: Top Cover Removal

    TOP COVER REMOVAL A. Remove the door. B. Remove the two outer screws on the top face of each door frame. NOTE: There are six screws on the top face of the door frame; however, the middle screw above each door opening is not used to secure the top cover. C.

  • Page 21: Water Calibration Valve Removal

    6.11 WATER CALIBRATION VALVE REMOVAL A. Remove fan/coil assembly. B. Disconnect waterproof connectors on solenoid and flowmeter. C. Slide the two retainers on the top and bottom of the water calibration valve assembly to the “disengage” position. D. Push the water calibration valve assembly down until the outlet connector tube telescopes into the base of the unit.

  • Page 22: Electronics Board Removal

    6.14 ELECTRONICS BOARD REMOVAL A. Remove drip tray, splash plate and drain tube. B. Remove thumb screw and hinge pin holding CPU box. WARNING DISCONNECT POWER BEFORE ATTEMPTING TO REMOVE THE ELECTRONICS BOARD. ADVERTENCIA DESCONECTE LA ENERGÍA ANTES DE INTENTAR QUITAR LA JUNTA DE ELECTRÓNICA. AVERTISSEMENT COUPEZ L’ALIMENTATION ÉLECTRIQUE AVANT DE RETIRER LE CONSEIL ÉLECTRONIQUE.
  • Page 23 The ice bank control module (inside the control box) has a red and a green LED mounted on the board. The green light indicates that line voltage is being supplied to the module. The red LED will be on when the controller instructs the compressor to run.
  • Page 24 TROUBLE CAUSE REMEDY 7.4 Compressor starts and runs a short A. Improper or loose wiring. A. Correct wiring. Refer to wiring time, but shuts off on overload. diagram. B. Low voltage. B. Measure voltage across common and run terminal on compressor. Voltage must not drop below 90% of rated voltage.
  • Page 25 TROUBLE CAUSE REMEDY 7.6 Dispenser does not function on all A. No water supply. A. Check that unit is connected to an valves. Low water pressure signs come adequate water supply. Check that 1/4 on the door board LCD. turn inlet valve on dispenser is open. 7.7 Dispenser does not function on some A.

  • Page 26: Dispenser Disposal

    TROUBLESHOOTING THE WAVE PUMP Open dispenser by pressing two buttons under door. Open pump door b pressing red tab. Remove packages. Remove package support plate. Press red button to open door, exposing the pump head. Place cup under nozzle. Press the PUSH button for each pump to see if pumps run. If neither pump runs, check control box.
  • Page 27 NOTES...

  • Page 28: Illustrations, Parts Listings, Wiring, And Water Flow Diagrams

    9. ILLUSTRATIONS, PARTS LISTINGS, WIRING, AND WATER FLOW DIAGRAMS COMPRESSOR DECK ASSEMBLY POWER AGITATOR WHITE TO COMP. ICE BANK CONTROL BOX WIRING...
  • Page 29 COMPRESSOR DECK ASSEMBLY (CONTINUED) Item Part No. Description 51-5221 Plate Assy, Refrigeration. Deck 83-0040 Compressor 82-1406 Evaporator Coil Assy 23-1008 Condenser 91-0094 Motor, Agitator, 115V 91-0093 Motor, Fan, 115V 52-1882 Control Housing Assy, EIBC III 05-0990 Fill Tube, Water 04-0062 Protector Closure 30-6026 Bracket, Fan Motor...

  • Page 30: Water Circuit/Tank Assembly

    WATER CIRCUIT/TANK ASSEMBLY...
  • Page 31 WATER CIRCUIT/TANK ASSEMBLY (CONTINUED) Item Part No. Description 52-3130 Wiring Harness, Sump Pump 82-1542/01 Deck Assy, Refrig., 115V/60Hz 04-0740 Screw, 1/4 - 20 x 1.000, Hex Hd with Washer 47-1288 Tube, Water Coil 50-0265 Insulation, Tank, Front 01-0797 Nut, Compress, Align 3/8 Tube 50-0264 Insulation, Tank, Left 50-0266...

  • Page 32: Insulated Tank Assembly

    INSULATED TANK ASSEMBLY...

  • Page 33: Insulated Tank Assembly

    INSULATED TANK ASSEMBLY (CONTINUED) Item Part No. Description 04-0470 Screw, 6-19 x .500, PHD, PH/SL 05-1035 Funnel, Wire 05-2571 Fascia, Trim, 4 Valve 42-0139 Foamed Tank Assembly 04-0788 Screw, 6-32 x .438, BH, PH 05-2180 Plug, Base Pump 04-0549 Screw, 6-19 x .625, PHD, PH/SL 82-3893 Door Release Assembly 02-0089...

  • Page 34: Internal Cabinet Assembly

    INTERNAL CABINET ASSEMBLY...

  • Page 35: Internal Cabinet Assembly

    INTERNAL CABINET ASSEMBLY (CONTINUED) Item Part No. Description 05-1058/01 Clevis, Gas Spring 04-0788 Screw, 6 -32 x 0.438, Binder Hd 05-2573 Plug, Product Base 19-0422 Valve Assy, Water 04-0372 Screw, 8-32 x .500, PHD, PH, MS 04-0470 Screw, 6-19 x .500, PHD, PH/SL 05-2554 Retainer, Seal 04-1531...

  • Page 36: Pump Platform Assembly

    PUMP PLATFORM ASSEMBLY...
  • Page 37 PUMP PLATFORM ASSEMBLY (CONTINUED) Item Part No. Description 82-3855 Fan Coil Unit 04-0788 Screw, 6 - 32 x .438, BH, PH 04-0406 Screw, 6 - 32 x .375, PH, PH, MS 51-6228 Weldment, Chimney Plate 54-0429 Base Assy, MTG, Wave Pump 82-3896 Platform, Sub-Assembly, Wave Pump 86-0167...

  • Page 38: Wrapper, Door, Drip Tray Assembly

    WRAPPER, DOOR, DRIP TRAY ASSEMBLY...
  • Page 39 WRAPPER, DOOR, DRIP TRAY ASSEMBLY (CONTINUED) Item Part No. Description 82-1503 Wrapper Assy 02-0604 Grommet, Self-Retaining, Square 04-0470 Screw, 6-19 x .500, PHD, PH/SL 05-1005 Cover, Wrapper 52-1668/01 Key, Switch Assy 06-1292 Label, Key Switch 04-0750 Screw, 6-32 x .812, PHD, PH, Rolok 82-1726 Top Cover Assy 30-6279...

  • Page 40: Wiring Diagram

    WIRING DIAGRAM...
  • Page 42 Lancer Corp. 800-729-1500 Technical Support/Warranty: 800-729-1550 custserv@lancercorp.com lancercorp.com...

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