Table of Contents
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INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Machine Differences ...................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
G0806 Machine Data Sheet .......................... 5
G0807 Machine Data Sheet .......................... 7
SECTION 1: SAFETY ....................................... 9
Safety Instructions for Machinery .................. 9
Additional Safety for Metal Bandsaws ......... 11
SECTION 2: POWER SUPPLY ...................... 12
Voltage Conversion (G0806) ....................... 15
Voltage Conversion (G0807) ....................... 17
SECTION 3: SETUP ....................................... 19
Preparation .................................................. 19
Unpacking .................................................... 19
Needed for Setup ......................................... 19
Cleanup ........................................................ 20
Site Considerations ...................................... 21
Lifting & Placing ........................................... 22
Anchoring to Floor ....................................... 22
Assembly ..................................................... 23
Initial Lubrication .......................................... 23
Tensioning & Tracking Blade ....................... 23
Adjusting Blade Guide Assemblies .............. 25
Test Run ...................................................... 28
Inspections & Adjustments .......................... 29
SECTION 4: OPERATIONS ........................... 30
Operation Overview ..................................... 30
Blade Selection ............................................ 31
Blade Changes ............................................ 34
Blade Breakage ........................................... 35
Blade Care & Break-In ................................. 35
Chip Inspection Chart .................................. 36
Positioning Guide Post ................................ 37
Adjusting Table Tilt ...................................... 37
Blade Welding .............................................. 38
SECTION 5: ACCESSORIES ......................... 41
SECTION 6: MAINTENANCE ......................... 42
Schedule ...................................................... 42
Cleaning & Protecting .................................. 42
Lubrication ................................................... 43
Dressing Grinding Wheel ............................. 44
Tensioning/Replacing V-Belts ...................... 45
Redressing Rubber Tires ............................. 46
Machine Storage .......................................... 46
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SECTION 7: SERVICE ................................... 47
Troubleshooting ........................................... 47
Table Calibration .......................................... 50
Guide Post Alignment .................................. 51
Bevel Gear Backlash ................................... 52
Leadscrew End Play .................................... 52
Replacing Blade Guides & Supports ........... 53
SECTION 8: WIRING ...................................... 54
Wiring Safety Instructions ............................ 54
Electrical Overview ...................................... 55
Electrical Component Pictures ..................... 56
G0806 Control Panel & Welding Unit .......... 57
G0806 110V Electrical Panel & Motor ......... 58
G0806 220V Electrical Panel & Motor ......... 59
G0807 Control Panel & Welding Unit .......... 60
G0807 220V Electrical Panel & Motor ......... 61
G0807 110V Electrical Panel & Motor ......... 62
SECTION 9: PARTS ....................................... 63
Lower Frame ................................................ 63
Drive System................................................ 65
Upper Frame ................................................ 67
Table & Tensioning System ......................... 69
Electrical Cabinet ......................................... 71
Welder & Control Panel ............................... 72
Machine Labels & Cosmetics ...................... 74
WARRANTY & RETURNS ............................. 77
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