Grizzly G0803Z Owner's Manual
  1. Manuals
  2. Brands
  3. Grizzly Manuals
  4. Saw
  5. G0803Z
  6. Owner's manual

Grizzly G0803Z Owner's Manual

9" benchtop bandsaw
Hide thumbs
Table of Contents

Advertisement

Quick Links

MODEL G0803Z
9" BENCHTOP BANDSAW
OWNER'S MANUAL
(For models manufactured since 12/18)
COPYRIGHT © JANUARY, 2019 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TKES19434 PRINTED IN CHINA
V1.01.19

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the G0803Z and is the answer not in the manual?

Questions and answers

Related Manuals for Grizzly G0803Z

Summary of Contents for Grizzly G0803Z

  • Page 1 (For models manufactured since 12/18) COPYRIGHT © JANUARY, 2019 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #TKES19434 PRINTED IN CHINA V1.01.19...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    If normal safety pre- respect. Failure to do so could result in cautions are overlooked or ignored, seri- serious personal injury, damage to equip- ous personal injury may occur. ment, or poor work results. Model G0803Z (Mfd. Since 12/18)

  • Page 4: Introduction

    ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta- tion is available for your machine. Manufacture Date Serial Number Model G0803Z (Mfd. Since 12/18)

  • Page 5: Identification

    Do not remove jammed cutoff pieces until blade has stopped. Maintain proper adjustment of blade tension, blade guides, and thrust bearings. d) Adjust upper blade guide to just clear workpiece. Hold workpiece firmly against table. Model G0803Z (Mfd. Since 12/18)

  • Page 6: Controls & Components

    D. LED Worklamp w/ON/OFF Button: Illuminates cutting area for better visibility. Upper Blade Guide: Supports blade above workpiece during operations. G. Guide Post Lock Knob: Secures height of blade guides. Model G0803Z (Mfd. Since 12/18)
  • Page 7 M. Table Tilt Indicator: Shows angle of table tilt. Tracking Knob: Rotate to adjust blade track- ing (refer to Page 17 for more information). N. Table Tilt Adjustment Knob: Rotate to adjust angle of table tilt. Model G0803Z (Mfd. Since 12/18)

  • Page 8: Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0803Z 9" BENCHTOP BANDSAW Product Dimensions: Weight................................42 lbs. Width (side-to-side) x Depth (front-to-back) x Height............... 20-3/4 x 17 x 29-1/2 in.
  • Page 9 The information contained herein is deemed accurate as of 12/6/2018 and represents our most recent product specifications. Model G0803Z PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0803Z (Mfd. Since 12/18)

  • Page 10: Section 1: Safety

    Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. Model G0803Z (Mfd. Since 12/18)
  • Page 11 Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0803Z (Mfd. Since 12/18)

  • Page 12: Additional Safety For Bandsaws

    DO NOT try to stop or slow blade with your This machine is NOT designed to cut metal, hand or the workpiece. glass, stone, tile, etc. -10- Model G0803Z (Mfd. Since 12/18)

  • Page 13: Section 2: Power Supply

    -11- Model G0803Z (Mfd. Since 12/18)
  • Page 14 Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. -12- Model G0803Z (Mfd. Since 12/18)

  • Page 15: Section 3: Setup

    Grizzly or the shipping agent. You MUST have the original pack- Inventory (Figure 7) aging to file a freight claim.

  • Page 16: Site Considerations

    Flat Washer vised around this machine. Lock entrances to the shop Machine Base or disable start switch or power connection to prevent unsupervised use. Workbench Figure 10. "Direct Mount" setup. -14- Model G0803Z (Mfd. Since 12/18)

  • Page 17: Assembly

    Bandsaw Rubber Foot Base (1 of 4) Figure 11. Rubber feet attached to base. Table/Trunnion Assembly Figure 13. Table assembly positioned on saw. Re-install components removed in Step 2. DO NOT fully tighten yet. -15- Model G0803Z (Mfd. Since 12/18)
  • Page 18 Lever Table Tilt Chip Blower Scale Nozzle Nozzle Set Indicator to Base "0" When Table is Perpendicular to Blade Figure 15. Table tilt controls re-installed. Figure 17. Chip blower nozzle attached to base. -16- Model G0803Z (Mfd. Since 12/18)

  • Page 19: Adjustment Overview

    Below is an overview of all the adjustments and the order in which they should be performed: Bandsaw wheels are either flat or crowned and both shapes track differently. The G0803Z has Blade Tracking crowned wheels. As the wheels spin, a properly...
  • Page 20 Parallel Figure 19. Wheel alignment and misalignment examples. The wheels on the G0803Z were aligned at the factory, so center tracking is the only adjustment that needs to be performed when the saw is new. This adjustment is necessary before turning the saw on or performing other adjustments.

  • Page 21: Dust Collection

    Hose Clamp Dust Hose Figure 21. Example of 2" dust hose attached to dust port. Gently pull hose to make sure it does not come off. A tight fit is necessary for proper performance. -19- Model G0803Z (Mfd. Since 12/18)

  • Page 22: Test Run

    To test run machine: Clear all setup tools away from machine. Connect machine to power supply. Turn machine ON, verify motor operation, then turn machine OFF. The motor should run smoothly and without problems or unusual noises. -20- Model G0803Z (Mfd. Since 12/18)

  • Page 23: Tensioning Blade

    Adjust blade guides as described in Adjusting Note: Tensioning the blade before the Test Run Blade Support Bearings and Adjusting was an approximate tension. The following proce- Blade Guide Bearings on Pages 22–23. dures fine-tune the blade tension. -21- Model G0803Z (Mfd. Since 12/18)

  • Page 24: Adjusting Blade Support Bearings

    Adjust blade guides as described in Support Adjusting Blade Support Bearings and Bearing Adjusting Blade Guide Bearings on Pages This Page–23. Blade Cover Support Bearing Adjustment Cap Screw Figure 23. Upper support bearing assembly and controls. -22- Model G0803Z (Mfd. Since 12/18)

  • Page 25: Adjusting Blade Guide Bearings

    (see Page 22 for reference). Guide Block Cap Screw Guide Bearing Adjustment Cap Screw (1 of 2) Guide Bearing (1 of 2) Figure 25. Upper guide bearing components. -23- Model G0803Z (Mfd. Since 12/18)
  • Page 26 BladeThickness “Tooth Set” Wider Than Blade Thickness Figure 27. Illustration of blade "tooth set". -24- Model G0803Z (Mfd. Since 12/18)

  • Page 27: Aligning Table

    — If distance is not same at front and back of table, it must be adjusted; proceed to Step 5. Blade Miter Slot Figure 29. Example of placing a straightedge along blade and measuring to miter slot. -25- Model G0803Z (Mfd. Since 12/18)

  • Page 28: Aligning Fence

    — If fence is not parallel with miter slot, pro- ceed to Step 4. Remove cover caps and loosen (2) fence adjustment cap screws (see Figure 31), adjust fence parallel with miter slot, then re-tighten cap screws to secure setting. Re-install cover caps. -26- Model G0803Z (Mfd. Since 12/18)

  • Page 29: Section 4: Operations

    Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -27- Model G0803Z (Mfd. Since 12/18)

  • Page 30: Disabling Switch

    Always use relief cuts when possible. • Misusing the saw or using incorrect tech- niques (e.g. twisting the blade with the workpiece, incorrect feed rate, etc.) is unsafe and results in poor cuts. -28- Model G0803Z (Mfd. Since 12/18)

  • Page 31: Workpiece Inspection

    On the contrary, a workpiece supported on the bowed side will rock during a cut and could cause kickback or severe injury. -29- Model G0803Z (Mfd. Since 12/18)

  • Page 32: Tilting Table

    Determine the smallest radius curve that will be cut on your workpiece and use the corre- sponding blade width. Cutting Radius Figure 35. Recommended cutting radius per blade width. -30- Model G0803Z (Mfd. Since 12/18)
  • Page 33 Hook: The teeth have a positive angle (down- ward) which makes them dig into the material, and the gullets are usually rounded for easier waste removal. These blades are excellent for the tough demands of resawing and rip- ping thick material. -31- Model G0803Z (Mfd. Since 12/18)

  • Page 34: Changing Blade

    Adjust upper blade guide assembly all the 14. Make sure fence is parallel to miter slot and, way up, and move blade guides completely if necessary, adjust alignment (see Page 26). away from blade. -32- Model G0803Z (Mfd. Since 12/18)

  • Page 35: Ripping

    Figure 39. Example of a crosscutting operation with the miter gauge. NEVER place fingers or hands in the line of cut. If you slip, your hands or fingers may go into the blade and may be cut. -33- Model G0803Z (Mfd. Since 12/18)

  • Page 36: Resawing

    When resawing thin pieces, a wandering blade (blade lead) can tear through the side of the workpiece, exposing your hands to the blade teeth. Always use push blocks when resawing and keep your hands clear of the blade. -34- Model G0803Z (Mfd. Since 12/18)

  • Page 37: Stacked Cuts

    (Be careful not to cut into the brads or you may break the blade!) Lay out the shape you intend to cut on face of top piece. Figure 41. Example of a stacked cut setup. -35- Model G0803Z (Mfd. Since 12/18)

  • Page 38: Section 5: Accessories

    To reduce this risk, only install accessories facturing processes and quality control has result- recommended for this machine by Grizzly. ed in the production of the finest bandsaw blades in the world. High Performance (HP) and Raker...
  • Page 39 W1317 D4206 T20503 W1315 T20452 T20451 T20456 D4202 Figure 46. Assortment of basic eye protection. W1053 D4226 W1007 Figure 44. Dust collection accessories. www.grizzly.com 1-800-523-4777 order online at or call -37- Model G0803Z (Mfd. Since 12/18)
  • Page 40 D3197 D2828 G9639 T25676 Figure 50. Measuring tools. Figure 48. D2056 Tool Table. www.grizzly.com 1-800-523-4777 order online at or call -38- Model G0803Z (Mfd. Since 12/18)

  • Page 41: Section 6: Maintenance

    Check belt for tension, damage, or wear. • Remove blade and thoroughly clean all built- up sawdust from the rubber tires on the wheels. • Clean/vacuum dust buildup from inside cabi- net and off motor. -39- Model G0803Z (Mfd. Since 12/18)

  • Page 42: Section 7: Service

    8. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. Laser sight beam 1. Debris on lens. 1. Wipe lens clean of debris. diffracted or not 2. Batteries dead. 2. Replace batteries (Page 48). illuminating. -40- Model G0803Z (Mfd. Since 12/18)
  • Page 43 6. Install correct blade. 7. Install new blade (Page 32) and remove tension 7. Blade is bell-mouthed, worn, or dull. from blade when not in use. 8. Wheel tire damaged or worn. 8. Replace wheel tires. -41- Model G0803Z (Mfd. Since 12/18)
  • Page 44 4. Guides are worn. 4. Replace guides. 5. Adjust tracking (Page 17). 5. Blade tracking too far back and hitting lip of wheels. Sawdust buildup 1. Clogged dust port. 1. Clean dust port. inside cabinet. -42- Model G0803Z (Mfd. Since 12/18)

  • Page 45: Checking/Adjusting Belt Tension

    ⁄ " deflection in the belt. — If the belt is not properly tensioned, perform the Adjusting Belt Tension Close wheel cover. procedure. Pulley Approximately ⁄ " Deflection Pulley Figure 51. Checking belt tension. -43- Model G0803Z (Mfd. Since 12/18)

  • Page 46: Replacing Belt

    Pivot motor to the left (as viewed from back (see Pages 17 & 21), and then adjust guide of bandsaw) to release belt tension. and support bearings. Open lower wheel cover and remove belt from motor pulley. -44- Model G0803Z (Mfd. Since 12/18)

  • Page 47: Wheel Alignment

    Use upper wheel: Adjust Figure 54. Example of checking if wheels are blade tracking knob rear adjustment set coplanar. to tilt upper wheel. bolts to tilt lower wheel left/right. Figure 55. Wheel alignment illustration. -45- Model G0803Z (Mfd. Since 12/18)
  • Page 48 Step 3 onto wheel shaft. Item(s) Needed Re-install wheel and secure it in place. Precision Straightedge 3'........1 Open-End Wrench or Socket 10mm ....1 Re-install blade and properly tension it. -46- Model G0803Z (Mfd. Since 12/18)

  • Page 49: Blade Lead

    (see Figure 57 on Page 46). Rotate left and right adjustment bolts until lower wheel is coplanar with upper wheel, see Figure 59. Figure 60. Example of blade lead. Item(s) Needed Hex Wrench 4mm..........1 -47- Model G0803Z (Mfd. Since 12/18)

  • Page 50: Adjusting Laser Sight

    To replace the laser sight batteries, simply open the laser sight cover (see Figure 61) and replace the batteries, matching positive and negative ter- minals. Replace cover when done. Item(s) Needed AA Battery ............2 -48- Model G0803Z (Mfd. Since 12/18)

  • Page 51: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -49- Model G0803Z (Mfd. Since 12/18)

  • Page 52: Wiring Diagram

    ON/OFF Switch KEDU HY18 250V 12A 120VAC Ground 5-15 Plug Ground 120V Motor Run Capacitor 20uF 250-350VAC Ground Capacitor Motor ON/OFF Switch Figure 62. Motor and run capacitor wiring. Figure 63. ON/OFF switch wiring. -50- Model G0803Z (Mfd. Since 12/18)

  • Page 53: Section 9: Parts

    SECTION 9: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Main 163 164 66 106...
  • Page 54 CAP SCREW M5-.8 X 6 P0803Z047 KNOB BOLT M8-1.25 X 14, D32, 6-LOBE P0803Z102 WHEEL BRUSH SEAT P0803Z048 COMPRESSION SPRING 1 X 13 X 18 P0803Z103 WHEEL BRUSH P0803Z049 FLAT WASHER 8MM P0803Z104 BLADE GUIDE BLOCK (LOWER) -52- Model G0803Z (Mfd. Since 12/18)
  • Page 55 P0803Z164 BALL BEARING 696-2RS P0803Z135 SPRING PLATE P0803Z165 EXT RETAINING RING 5MM P0803Z136 PHLP HD SCR M5-.8 X 6 P0803Z166 SET SCREW M5-.8 X 5 P0803Z137 KNOB M8-1.25, D50, 5-LOBE P0803Z167 HEX NUT M3-.5 -53- Model G0803Z (Mfd. Since 12/18)

  • Page 56: Labels & Cosmetics

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -54-...
  • Page 57 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 58 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 59: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

Table of Contents