Grizzly G0869 Owner's Manual
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Grizzly G0869 Owner's Manual

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MODEL G0869/G0870
PORTABLE TABLE SAWS
OWNER'S MANUAL
(For models manufactured since 01/19)
G0870
G0869
COPYRIGHT © JANUARY, 2019 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#WK20119 PRINTED IN TAIWAN
V1.01.19

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  • Page 1 (For models manufactured since 01/19) G0870 G0869 COPYRIGHT © JANUARY, 2019 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #WK20119 PRINTED IN TAIWAN V1.01.19...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Controls & Components ......... 4 Push Blocks ..........43 Glossary Of Terms ......... 6 SECTION 6: GRIZZLY AFTERMARKET G0869 Data Sheet ......... 7 ACCESSORIES ..........44 G0870 Data Sheet ......... 9 SECTION 7: MAINTENANCE ......46 SECTION 1: SAFETY ........11 Schedule ............

  • Page 4: Introduction

    ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta- tion is available for your machine. Manufacture Date G0870 Manufacture Date Serial Number Serial Number Model G0869/G0870 (Mfd. Since 01/19)

  • Page 5: Identification

    Keep hands out of the line of saw blade. d) Use a push-stick when required. e) Pay particular attention to instructions on reducing risk of kickback. f) Do not perform any operation freehand. g) Never reach around or over saw blade. Model G0869/G0870 (Mfd. Since 01/19)

  • Page 6: Controls & Components

    RPM; rotate counterclock- wise to decrease RPM. C. ON Button: Starts motor. D. OFF Button: Stops motor. Figure 2. Location of blade guard and blade adjustment controls. Figure 1. Location of power controls and components. Model G0869/G0870 (Mfd. Since 01/19)
  • Page 7 K. Table Extension: Slides out to provide sup- port for long workpieces. Fence Adjustment Knob: Rotates to adjust distance between fence and blade. Figure 4. Location of fence lock lever. Figure 3. Location of table and fence controls and components. Model G0869/G0870 (Mfd. Since 01/19)

  • Page 8: Glossary Of Terms

    The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. Become familiar with these terms for assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly! Arbor: A metal shaft extending from the drive...

  • Page 9: G0869 Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0869 BENCHTOP TABLE SAW WITH RIVING KNIFE Product Dimensions: Weight................................65 lbs. Width (side-to-side) x Depth (front-to-back) x Height............... 28 x 37-1/2 x 20-1/2 in.
  • Page 10 The information contained herein is deemed accurate as of 3/3/2019 and represents our most recent product specifications. Model G0869 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0869/G0870 (Mfd. Since 01/19)

  • Page 11: G0870 Data Sheet

    The information contained herein is deemed accurate as of 3/3/2019 and represents our most recent product specifications. Model G0870 PAGE 1 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0869/G0870 (Mfd. Since 01/19)
  • Page 12 The information contained herein is deemed accurate as of 3/3/2019 and represents our most recent product specifications. Model G0870 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. -10- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 13: Section 1: Safety

    Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. -11- Model G0869/G0870 (Mfd. Since 01/19)
  • Page 14 Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. -12- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 15: Additional Safety For Table Saws

    In event of an covered wood products, and some plastics. Never accident, these will often take damage that would cut materials not intended for this saw. have occurred to hands/fingers. -13- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 16: Preventing Kickback

    Making a deep area being struck by the flying stock, it is non-through cut will greatly increase the often the case that the operator’s hands are chance of kickback. pulled into the blade during kickback. -14- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 17: Section 2: Power Supply

    -15- Model G0869/G0870 (Mfd. Since 01/19)
  • Page 18 Below is a list of minimum gauge sizes needed for running this tool at different lengths: 1-15 Plug 25 Feet ............16AWG 50 Feet ............14AWG Neutral 100 Feet ..........12AWG Over 100 Feet ....Not Recommended Figure 5. Typical 1-15 plug and receptacle. -16- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 19: Section 3: Setup

    IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

  • Page 20: Inventory

    U. Flat Wrench 10mm/13mm ......1 Wheels ............2 W. Lock Nuts M8-1.25 ........10 X. Button Head Cap Screws M8-1.25 x 40 ..4 Flat Washers 8mm ........6 Figure 9. Roller stand box inventory. -18- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 21: Site Considerations

    Site Considerations Assembly Workbench Load Assembly of Model G0869/G0870 consists of installing the fence, table extension, and blade Refer to the Machine Data Sheet for the weight guard/spreader with anti-kickback pawls. and footprint specifications of your machine. Additionally, the roller stand that comes with...
  • Page 22 Move lock lever up to release spreader/riving knife clamp (see Figure 14). Lock Lever Figure 16. Location of blade guard knob for installing anti-kickback pawls. Spreader/Riving Knife Clamp Figure 14. Location of spreader/riving knife clamp and lock lever. -20- Model G0869/G0870 (Mfd. Since 01/19)
  • Page 23 M8-1.25 x 40 button head cap screws and (4) M8-1.25 lock nuts (see Figure 18). Left Handle Right Handle Figure 20. Model G0869 mounted on Model G0871 Roller Stand. Figure 18. Roller stand assembly. -21- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 24: Dust Collection

    Figure 21. Dust hose attached to dust port. machine from power and call Tech Support for help. Tug the hose to make sure it does not come off. Note: A tight fit is necessary for proper performance. -22- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 25: Section 4: Operations

    Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -23- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 26: Workpiece Inspection

    Minor Warping: Slightly cupped workpieces can be safely supported with cupped side facing the table or fence; however, work- pieces supported on the bowed side will rock during the cut, which could cause kickback. -24- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 27: Blade Requirements

    Alternate top bevel tooth profile (2.6-3.2mm) • Small hook angle and a shallow gullet • Riving Knife Thickness: 0.1" (2.5mm) • Blade Size Required for Riving Knife: 10" Alternate Bevel Figure 25. Crosscutting blade. -25- Model G0869/G0870 (Mfd. Since 01/19)
  • Page 28 Laminate blade features: • Best for cutting plywood or veneer • 40-80 teeth Figure 28. Stacked dado blade. • Triple chip tooth profile • Very shallow gullet Triple Chip Blade Figure 27. Laminate blade. -26- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 29: Blade Installation

    Arbor Lock Figure 31. Correct order of installation with teeth facing the correct direction. Figure 29. Location of arbor lock. Re-install blade guard/spreader (see Page 28) or riving knife (see Page 31), and table insert. -27- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 30: Blade Guard Assembly

    -28- Model G0869/G0870 (Mfd. Since 01/19)
  • Page 31 DISCONNECT MACHINE FROM POWER! Loosen blade guard knob (see Figure 34), slide upper blade guard assembly toward front of saw, and remove it from spreader. Blade Guard Knob Figure 34. Location of blade guard knob. -29- Model G0869/G0870 (Mfd. Since 01/19)
  • Page 32 Figure 36, then pivot back of pawl assembly down and snap in place. Re-install upper blade guard assembly and tighten blade guard knob (see Figure 34 on Page 29). Figure 36. Installing anti-kickback pawls. -30- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 33: Riving Knife

    Figure 38. Allowable top and bottom distances reduction than the riving knife. Therefore, we strongly recommend that you use the blade between riving knife and blade. guard instead of the riving knife for through cuts. -31- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 34: Ripping

    In Up Position Narrow Rip Fence In Down Position Keep blade guard installed and in down position. Failure to do this could result in serious personal injury or death. Figure 40. Narrow rip fence positions. -32- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 35: Crosscutting

    Proceed to make cut in same manner as described in Crosscutting instructions. Turn saw OFF and allow blade to come to a complete stop before removing cutoff piece. Failure to follow this warning could result in severe lacerations or amputation. -33- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 36: Blade Tilt/Bevel Cuts

    Note: You MUST use a dado insert for this opera- tion. This item does not come with model G0869/ G0870, however, it can be purchased as an after- market accessory (see Page 44).
  • Page 37 (Page 32) Dado Cut or crosscut (Page 33). Fence Workpiece Figure 46. Example of dado being cut with multiple light cuts, instead of one deep cut. -35- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 38: Rabbet Cutting

    To minimize your risk of Workpiece serious personal injury, ensure that stock is flat and straight, and make multiple light cuts (rather than one deep cut) to achieve the desired cutting depth. Figure 49. Additional single-blade dado cuts. -36- Model G0869/G0870 (Mfd. Since 01/19)
  • Page 39 — If workpiece is very tall, or is unstable — If cut is satisfactory, repeat cut with when placed against fence, lay it flat on workpiece. table and use a dado blade to perform rab- bet cut. -37- Model G0869/G0870 (Mfd. Since 01/19)
  • Page 40 Workpieces that are too tall to properly sup- port with fence can easily shift during oper- ation and cause kickback. Instead, place stock flat on saw and perform rabbet cut with a dado blade, as instructed on Page 37. -38- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 41: Section 5: Shop-Made Safety Accessories

    Step 3 will bend without breaking. Cut a 30º angle at one end of the board. Only Steps 1–3 are required to make a clamp-mounted featherboard. Refer to Page 41 for instructions on clamping. -39- Model G0869/G0870 (Mfd. Since 01/19)
  • Page 42 Now, proceed to Mounting Featherboard in Drill a ⁄ " hole in center of bar, then counter- Miter Slot on Page 41. sink bottom to fit a ⁄ "-20 flat head screw. -40- Model G0869/G0870 (Mfd. Since 01/19)
  • Page 43 Note: The featherboard should be placed firmly enough against workpiece to keep it against fence but not so tight that it is difficult to feed workpiece. -41- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 44: Push Sticks

    ⁄ " Grid from the blade! Figure 62. Template for a basic shop-made push stick (not shown at actual size). -42- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 45: Push Blocks

    Lip for pushing workpiece ⁄ " Grid 9"−10" Minimum Length Figure 65. Template for a shop-made push block (shown at 50% of full size). -43- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 46: Section 6: Grizzly Aftermarket Accessories

    For G0869: G0871—Roller Stand This stand is the perfect complement to the G0869 Portable Table Saw. It quickly and easily Figure 67. D3122 Push Stick. folds up, allowing access to the built-in rollers, and features an integrated handle for easy mobility T30542—Dado Insert for G0869/G0870...
  • Page 47 Measures 3" x 6". into ⁄ " and ⁄ " miter gauge slots and are adjust- able for various stock widths. Figure 72. D3096 Featherboard. Figure 70. W1400 Push Block. www.grizzly.com 1-800-523-4777 order online at or call -45- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 48: Section 7: Maintenance

    To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments, Cleaning the Model G0869/G0870 is relatively maintenance, or service. easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth.
  • Page 49 Figure 74. Close-up of rear trunnion slide. Pinion Gear Front Trunnion Slide Figure 77. Front fence rack & pinion. Pinion Gear Rack Figure 75. Close-up of front trunnion slide. Figure 78. Rear fence rack & pinion. -47- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 50: Section 8: Service

    2. Blade at fault. 2. Replace warped/bent blade; resharpen dull blade. 3. Machine incorrectly mounted/resting on 3. Tighten mounting bolts; relocate/shim machine. floor/benchtop. 4. Arbor bearings at fault. 4. Replace arbor housing bearings; replace arbor. -48- Model G0869/G0870 (Mfd. Since 01/19)
  • Page 51 Workpiece catches 1. Table/dado insert out of adjustment. 1. Adjust table/dado insert so it is perfectly flush with on table/dado insert table surface (Page 54). or table throat during cutting operation. -49- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 52: Blade Tilt Stops

    Make sure tilt scale pointer shown in Figure 80 points to 0° mark on scale. If necessary, adjust position by loosening adjustment screw, moving pointer with your fingers, then tightening screw. -50- Model G0869/G0870 (Mfd. Since 01/19)
  • Page 53 (see Stop Cam, starting on Page 50. Step 3 on Page 50). If necessary, repeat Steps 4–8 until blade is perfectly square to table when handwheel is contacting 90° stop cam. -51- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 54: Spreader Or Riving Knife Alignment

    Top Alignment Items Needed Hex Wrench 3mm ..........1 Bottom Alignment To adjust spreader/riving knife position: DISCONNECT MACHINE FROM POWER! Figure 84. Checking top and bottom riving knife Remove table insert. parallelism with blade. -52- Model G0869/G0870 (Mfd. Since 01/19)
  • Page 55 Side Control: To move the front of the spreader/riving knife left or right (and the rear of the spreader/riving knife in the opposite direction), adjust each pair of side control set screws an equal amount in the opposite direction. -53- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 56: Fence Scale Calibration

    Figure 88 and either loosen screws to raise insert, or tighten screws to lower it. Repeat Steps 2–3 until insert is perfectly flush with surface of table. -54- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 57: Brush Replacement

    Brushes (1 of 2) Replace the carbon brushes (part number: P0869133-14 for G0869, or P0870133-14 for G0870) at the same time when the motor no lon- ger reaches full power, or when the brushes mea- sure less than ⁄...

  • Page 58: Section 9: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -56- Model G0869/G0870 (Mfd. Since 01/19)

  • Page 59: Wiring Diagram

    The machine wiring shown here is current at the time of printing, but it match your machine. Always use the wiring diagram 120 VAC inside the motor junction box. 1-15 PLUG READ ELECTRICAL SAFETY -57- Model G0869/G0870 (Mfd. Since 01/19) ON PAGE 56!

  • Page 60: Electrical Components

    Figure 94. Potentiometer B10K. Figure 91. Main circuit board wiring. Rear View Front View Figure 92. ON/OFF switch KEDU KJD17B 120V. Figure 95. LED circuit board front and rear view. READ ELECTRICAL SAFETY -58- Model G0869/G0870 (Mfd. Since 01/19) ON PAGE 56!

  • Page 61: Section 10: Parts

    SECTION 10: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Table & Fence 20-3 20-2...
  • Page 62 COMPRESSION SPRING 0.8 X 8.6 X 30 P0869020 FENCE LOCK ASSEMBLY (REAR) P0869065 FLAT WASHER 7MM 20-1 P0869020-1 STANDOFF-HEX M8-1.25, 50 P0869089 FENCE SCALE BUY PARTS ONLINE AT GRIZZLY.COM! -60- Model G0869/G0870 (Mfd. Since 01/19) Scan QR code to visit our Parts Store.

  • Page 63: Motor & Blade

    133-25 133-6 133-8 133-15 133-22 133-4 133-3 133-12 133-1 133-11 133-7 133-9 133-5 133-2 175 174 171 169 183-1 183-2 183-3 BUY PARTS ONLINE AT GRIZZLY.COM! -61- Model G0869/G0870 (Mfd. Since 01/19) Scan QR code to visit our Parts Store.
  • Page 64 WAVY WASHER 6MM P0869151 ARBOR FLANGE P0869190 LOCK NUT M5-.8 P0869152 BLADE 10" X 1/8 X 5/8 40T P0869191 FLAT WASHER 8MM BUY PARTS ONLINE AT GRIZZLY.COM! -62- Model G0869/G0870 (Mfd. Since 01/19) Scan QR code to visit our Parts Store.

  • Page 65: Base

    BLADE TILT SCALE P0869253 PHLP HD SCR W/WASHERS M5-.8 X 14 P0869232 ON/OFF SWITCH KEDU KJD17B 120V P0869254 LOCK NUT M5-.8 BUY PARTS ONLINE AT GRIZZLY.COM! -63- Model G0869/G0870 (Mfd. Since 01/19) Scan QR code to visit our Parts Store.

  • Page 66: Blade Guard

    PHLP HD SCR M5-.8 X 12 P0869312 LOCATING PIN 5.3 X 4, 5 X 9.5 P0869327 FLAT WASHER 5MM P0869313 BLADE GUARD BODY BUY PARTS ONLINE AT GRIZZLY.COM! -64- Model G0869/G0870 (Mfd. Since 01/19) Scan QR code to visit our Parts Store.

  • Page 67: Stand (G0870)

    HANDLE FOOT M8-1.25 X 22 P0870425 FLAT WRENCH 10 X 13MM P0870413 STAND LEG P0870426 HEX WRENCH 5MM P0870414 CLEVIS PIN, BUTTON HEAD-GROOVED BUY PARTS ONLINE AT GRIZZLY.COM! -65- Model G0869/G0870 (Mfd. Since 01/19) Scan QR code to visit our Parts Store.

  • Page 68: Labels & Cosmetics

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. BUY PARTS ONLINE AT GRIZZLY.COM! -66- Model G0869/G0870 (Mfd.
  • Page 69 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 70 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 71: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

This manual is also suitable for:

G0870

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