Eaton Powerware Series User Manual
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Eaton Powerware Series User Manual

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Eaton Power Distribution Rack (PDR)
®
208V
User's Guide

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  • Page 1 Eaton Power Distribution Rack (PDR) ® 208V User’s Guide...
  • Page 2 Association, Inc. All other trademarks are property of their respective companies. ECopyright 2008 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.
  • Page 3 2006/95/EC, Council Directive on equipment designed for use within certain voltage limits 2004/108/EC, Council Directive relating to electromagnetic compatibility The EC Declaration of Conformity is available upon request for products with a CE mark. For copies of the EC Declaration of Conformity, contact: Eaton Power Quality Oy Koskelontie 13 FIN−02920 Espoo Finland Phone: +358−9−452 661...
  • Page 4 Special Symbols The following are examples of symbols used on the product to alert you to important information: RISK OF ELECTRIC SHOCK − Observe the warning associated with the risk of electric shock symbol. CAUTION: REFER TO OPERATOR’S MANUAL − Refer to your operator’s manual for additional information, such as important operating and maintenance instructions.

  • Page 5: Table Of Contents

    ............. . . EATON Power Distribution Rack (208V) User’s Guide...
  • Page 6 ............EATON Power Distribution Rack (208V) User’s Guide...

  • Page 7: Introduction

    NOTE LAN drops for use with the X−Slot card must be provided by the customer. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...
  • Page 8 EMP. Front exterior door options: − Perforated door − Glass door − Perforated door with a cutout for the display NOTE The rear door is a perforated split door. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...
  • Page 9 Panel Names (viewed from front): Branch Circuit Breaker Panelboard1F (front) Panelboard2F (front) View Slot (2 places) Panelboard1R (rear) Panelboard2R (rear) TVSS/SPD Indicator (2 places) Figure 1. PDR (Exterior Door Not Shown) EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...
  • Page 10 INTRODUCTION EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...

  • Page 11: Safety Warnings

    Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the equipment. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...
  • Page 12 SAFETY WARNINGS EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...

  • Page 13: Installation

    Configurations with side breakers. 10 mm socket and socket wrench Quad−Feed Input, Single 800A Main Input Lug, and Dual 800A Main Input Lug configurations. Crimping tools recommended in Table 2 on page 19. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...

  • Page 14: Planning The Cabinet Location

    If two neutral conductors or an oversized neutral conductor are to be installed, size the conduit to accommodate the extra wire or size. All PDR products can accommodate a double−sized neutral. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...

  • Page 15: Unpacking The Cabinet

    11. Carefully roll the cabinet off the pallet. Use three people to ensure the cabinet does not tip. 12. Discard or recycle the pallet and packaging in a responsible manner, or store them for future use. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...

  • Page 16: Checking The Accessory Kit

    Use a 1−1/8" open−end wrench to lower each leveling foot until it makes firm contact with the floor. Verify that the cabinet is level. Tighten each leveling foot using a 3/4" open−end wrench. The cabinet is now stable and in place. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...
  • Page 17 41.3 [1050] Removable Plugs 13.6 [344.5] Leveling Foot (4 places) Caster (4 places) 16.0 [406] [97] 23.6 [600] NOTE Dimensions are in inches [mm]. Figure 2. PDR Bottom View EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...

  • Page 18: Installing The Pdr

    Place the side panel in a safe area away from the cabinet to prevent injury or damage to the PDR or personnel. Retain the screws for later use. Side Panel Side Panel Screw (8 places) Figure 3. Removing the Solid Side Panel EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...

  • Page 19: Removing The Side Panel With Breakers

    Grasp the top two panel keys and lift the access panel straight off the cabinet. Place the access panel in a safe area away from the cabinet to prevent injury or damage to the PDR or personnel. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...
  • Page 20 (6 places) Breaker Well Side Panel Side Panel Screw (8 places) Figure 5. Removing the Side Panel (Dual 400A Main Input Breaker or Dual 600A Main Input Breaker Configuration Shown) EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...
  • Page 21 (loosen top two screws; remove lower four screws) Breaker Cover Figure 6. Removing the Breaker Cover (Dual 400A Main Input Breaker or Dual 600A Main Input Breaker Configuration Shown) EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...

  • Page 22: Removing The Exterior Doors And Interior Barriers

    To open a barrier, insert a slotted screwdriver into one of the barrier’s access slots and turn to unlock. Repeat for the second access slot. Pull the handle to open the barrier. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...
  • Page 23 Place the barriers in a safe area away from the cabinet to prevent injury or damage to the PDR or personnel. Ground Jumper Disconnect the ground jumper at this bolt. TVSS/SPD Plug TVSS/SPD Figure 7. Disconnecting the Ground Jumper and Optional TVSS/SPD EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...

  • Page 24: Wiring Input And Output Power

    To remove a busbar shield, remove the six push−in clips, then pull the shield away. Retain the clips and shield for later use. Push−in Clip Push−in Clip (6 places) (6 places) Busbar Shield Figure 8. Removing the Busbar Shield (Optional) EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...
  • Page 25 Single 600A Main Input Breaker 208V 480A 107 mm (4/0 AWG) Dual 600A Main Input Breaker * Wire sizes based on NEC 2008 Table 310−16 using 90°C copper conductors. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...
  • Page 26 Repeat the neutral connection for any remaining installed panelboards. Neutral Cable Neutral Busbar Figure 9. Installing the Neutral (Quad−Feed Input Configuration) NOTE Figure 9 shows top entry wiring and side access installation. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...
  • Page 27 (for each panelboard) Non−Isolated Ground System Isolated Ground System Figure 10. Installing the Ground System (Quad−Feed Input Configuration) NOTE Figure 10 shows top entry wiring and side access installation. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...
  • Page 28 Figure 11. Installing the Neutral (Single 800A Main Input Lug NOTE Figure 11 shows top entry wiring, one panelboard, optional neutral CTs for measured neutral current, and front access installation. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...
  • Page 29 Figure 12. Installing the Ground System (Single 800A Main Input Lug NOTE Figure 12 shows top entry wiring, one panelboard, optional neutral CTs for measured neutral current, and front access installation. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...
  • Page 30 Dual 800A Main Input Lug, Dual 400A Main Input Breaker, and Dual 600A Main Input Breaker Figure 13. Installing the Neutral ( NOTE Figure 13 shows top entry wiring, optional neutral CTs for measured neutral current, and front access installation. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...
  • Page 31 Dual 800A Main Input Lug, Dual 400A Main Input Breaker, and Dual 600A Main Input Breaker Figure 14. Installing the Ground System ( NOTE Figure 14 shows top entry wiring, optional neutral CTs for measured neutral current, and front access installation. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...
  • Page 32 The busbar connections below the panel main breakers are labeled (left to right): A, B, C, A, B, C. Access the connection points by working between the factory−installed cables and through the holes in the panelboard mounting plate. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...
  • Page 33 The busbar connections below the panel main breakers are labeled (left to right): A, B, C. Access the connection points by working between the factory−installed cables and through the holes in the panelboard mounting plate. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...
  • Page 34 The busbar connections below the panel main breakers are labeled (left to right): A, B, C. Access the connection points by working between the factory−installed cables and through the holes in the panelboard mounting plate. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...
  • Page 35 Lines A, B, C Breaker Lug Caps Figure 18. Configurations with Single or Dual Main Input Breakers NOTE Figure 18 shows top entry wiring and dual main input breakers. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...
  • Page 36 #2 pencil to identify the breakers. The magnetic labels are easily moved or removed if needed. For ease of viewing, move the labels to the outside of the interior barrier. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...
  • Page 37 13.3–18.0 mm 3.1 Nm 5.1 Nm 4.0 Nm 13.6 Nm 11.3 Nm (6–4 AWG) (27 lb in) (45 lb in) (35 lb in) (120 lb in) (100 lb in) EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...

  • Page 38: Initial Startup

    11. Check the phase rotation at the line side of the terminals of the panelboard breaker(s) and any subfeed circuit breakers. The rotation should be A, B, C, top to bottom. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...

  • Page 39: Replacing The Interior Barriers, Exterior Doors, And Side Panels

    Place the panel keys in a safe area. Replace each solid side panel removed: To replace a side panel, reinstall the panel using the eight retained screws at the top, bottom, and sides of the panel. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...

  • Page 40: Completing The Installation Checklist

    The area around the installed PDR is clean and dust-free. (The PDR must be installed on a level floor suitable for computer or electronic equipment.) Adequate workspace exists around the PDR. Adequate lighting is provided around the PDR. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...

  • Page 41: Operation

    There is a new or cleared PDR alarm condition. See Troubleshooting" on page 47 for additional information. To silence the horn, press any button. An acknowledged alarm condition exists. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...

  • Page 42: Ems Meter Levels

    Branch circuit monitoring Display Functions The LCD displays the Eaton Powerware logo. Press any button to activate the mimic screen and menu options (see Figure 22). The mimic screen shows a real−time graphical representation of the operating status of the system. At the top of the screen, an information line cycles through displays of the date and time, and any active alarms or events.

  • Page 43: Menu Map

    (utility frequency) (V1, V2, V3, I1, I2, I3) Input Crest Ratio (in percent) of the peak to RMS of the input currents (I1, I2, I3) Input KWH Total power (KWH/m, KWH/y, KWHt) EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...

  • Page 44: Setup Options

    NOTE Phase status generated by the TVSS/SPD is communicated through the TVSS/SPD status indicators, not through the display. POWER APPLIED TO PHASES (green indicators illuminated) Figure 23. TVSS/SPD Indicators EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...

  • Page 45: Initial Configuration

    Turn each key a quarter turn to lock it, and remove the key. Place the panel keys in a safe area. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...

  • Page 46: Startup And Shutdown

    Configurations with side breakers. Turn the main input circuit breaker(s) to the OFF position. To access the side breakers, see Side Breaker Access." To remove power from the PDR completely, disconnect the main input(s) at the source. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...

  • Page 47: Maintenance

    Annual preventive maintenance, if required, should be performed only by authorized service personnel familiar with maintenance and servicing of the PDR. Contact your service representative for more information about service offerings. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...

  • Page 48: Updating The Firmware

    C A U T I O N Do not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...

  • Page 49: Specifications

    Load dependent Table 11. Electrical Output Nominal Output Voltage 208/120 Vac three−phase, 3 wire + N + G Nominal Output Frequency 50 or 60 Hz Output Frequency Range 45–65 Hz EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...
  • Page 50 Green indicator lights for each phase protected Noise Attenuation 40 dB at 100 kHz Safety Conformance UL 1449 2nd Ed, UL 1283 and CSA 22.2, ANSI/IEEE C62.41, ANSI/IEEE C62.45−1992 EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...

  • Page 51: Configuration Schematics

    Protective Devices (TVSS/SPDs), depending on configuration. Figure 24. Quad−Feed Input Configuration Schematic (Options Shown) Figure 25. Single 800A Main Input Lug Configuration (Options Shown) Figure 26. Dual 800A Main Input Lug Configuration (Options Shown) EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...
  • Page 52 Figure 28. Single 600A Main Input Breaker Configuration (Options Shown) Figure 29. Dual 400A Main Input Breaker Configuration (Options Shown) Figure 30. Dual 600A Main Input Breaker Configuration (Options Shown) EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...

  • Page 53: Troubleshooting

    A replacement or repair unit will be shipped, freight prepaid for all warrantied units. Help Desk NOTE For critical applications, immediate replacement may be available. Call the for the dealer or distributor nearest you. EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...
  • Page 54 TROUBLESHOOTING EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...

  • Page 55: Warranty

    Engineer or Agent. This Warranty is not valid: (a) if the Product is moved to a new location by someone other than an authorized Eaton Customer Service Engineer (in the USA) or Agent (outside of the USA); or (b) if the Product’s serial numbers have been removed or are illegible. Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereof.
  • Page 56 WARRANTY EATON Power Distribution Rack (208V) User’s Guide 164201720 Rev 1 www.powerware.com...
  • Page 58 *1642017201* 164201720 1...

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