Igbt module replacement for frequency converters and drives (8 pages)
Summary of Contents for Danfoss VLT AQUA Drive FC 202
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MAKING MODERN LIVING POSSIBLE Operating Instructions VLT® AQUA Drive FC 202 0.25-90 kW Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...
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1x.xx also limit the maximum output frequency to 590 Hz, but these versions cannot be flashed, i.e. neither downgraded nor upgraded. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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® AQUA Drive Safety Operating Instructions Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
2.4.5.7 Terminal 53 and 54 Switches 2.4.5.8 Mechanical Brake Control 2.4.6 Serial Communication 3 Start Up and Functional Testing 3.1 Pre-start 3.1.1 Safety Inspection 3.2 Applying Power to the Frequency Converter ® MG20M902 - VLT is a registered Danfoss trademark...
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6 Application Set Up Examples 6.1 Introduction 6.2 Application Examples 7 Status Messages 7.1 Status Display 7.2 Status Message Definitions 8 Warnings and Alarms Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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10.2 General Technical Data 10.3 Fuse Specifications 10.3.1 CE Compliance 10.3.2 Fuse Tables 10.3.3 UL Compliance 10.4 Connection Tightening Torques Index Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
Optional equipment is available that may change some of the procedures described. Reference the instructions supplied with those options for specific requirements. Contact the local Danfoss supplier or visit the Danfoss website / BusinessAreas/DrivesSolutions/Documentations/VLT Illustration 1.3 Frequency Converter Block Diagram +Technical+Documen-tation.htm, for downloads or additional information.
Stop Category 0 (as defined in EN 60204-1 delay, an installation for a safe Stop Category 1 can be Danfoss has named this functionality Safe Stop. Before obtained. The Safe Stop function can be used for integration and use of Safe Stop in an installation, perform...
In normal operating mode when safe stop is not required, to eliminate potential hazards use the regular stop function instead. When automatic Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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After installation and before first operation, perform a commissioning test of the installation using safe stop. Moreover, perform the test after each modification of the installation. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
Terminal 37. No Reset signal is required. state, and the mechanical brake (if connected) remains activated. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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This situation is not relevant for asynchronous motors. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
• Ensure each of the following are rated for same voltage: Mains (power) Frequency converter Motor Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
(see Illustration 2.2 and Illustration 2.3) • Improper mounting can result in over heating and reduced performance • Use the slotted mounting holes on the unit for wall mounting, when provided ® MG20M902 - VLT is a registered Danfoss trademark...
For your safety, comply with the following requirements. temperature requirements. • Danfoss recommends that all power connections • Electronic controls equipment is connected to be made with a minimum 75° C rated copper hazardous mains voltage. Extreme care should be wire.
Follow motor manufacturer wiring requirements The three following illustrations represent mains input, motor, and earth grounding for basic frequency converters. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
See 10.2 General Technical Data for terminal ratings details. screen when experi- encing EMC problems. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
2-21 Activate some option cards available for the unit may Brake Speed [RPM] or 2-22 Activate Brake Speed Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
These values are needed to program motor nameplate data later. Confirm that the supply voltage matches voltage of frequency converter and motor. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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Check that the unit is mounted solidly or that shock mounts are used, as necessary • Check for an unusual amount of vibration Table 3.1 Start Up Check List Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
Parameter Press [Quick Menu] on the LCP. settings recommended are intended for start up and Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
5-12 Terminal 27 Digital Input at factory measured value by 2 and enter the result. default. Otherwise select No Operation. For frequency converters with an optional Danfoss 1-40 Back EMF at 1000 RPM bypass, no jumper wire is required.
If an output filter is connected to the motor, select Enable reduced AMA • If warnings or alarms occur, see 8 Warnings and Alarms Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
Enable overvoltage control in 2-17 Over-voltage Control. See 4.1.1 Local Control Panel for resetting the frequency converter after a trip. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
Also included are the status indicator lights. Operational mode keys and reset. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
Motor frequency Table 4.2 Function Description Menu Keys 0-24 Reference in percent Table 4.1 Legend to Illustration 4.2 and Illustration 4.3 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
Mode or manually. • Initialisation using 14-22 Operation Mode does not change frequency converter data such as operating hours, serial communication selections, Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
(Default setting can change based on the selection in 0-03 Regional Settings.) The following example shows accessing Terminal 18 to see the default setting. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
Settings 0-71 Date Format YYYY-MM-DD MM/DD/YYYY 0-72 Time Format Press [Quick Menu]. Scroll to Q5 Changes Made and press [OK]. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
• Details for common application set ups are provided in 6 Application Set Up Examples. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
Operating Instructions 5.6 Remote Programming with MCT 10 Set- up Software Danfoss has a software program available for developing, storing, and transferring frequency converter programming. The MCT 10 Set-up Software allows the user to connect a PC to the frequency converter and perform live programming rather than using the LCP.
0 - 10V U - I A 54 Table 6.1 Analog Current Feedback Transducer Table 6.3 Analog Voltage Feedback Transducer (4-wire) Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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Table 6.7 Run/Stop Command without External Interlock Table 6.5 Analog Speed Reference (Current) NOTE Note switch setting for selecting voltage or current. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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A IN ≈ 5kΩ Notes/comments: A IN A OUT U - I Table 6.9 Speed Reference (using a manual potentiometer) Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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Table 6.11 RS-485 Network Connection (N2, Modbus RTU, FC) CAUTION Thermistors must use reinforced or double insulation to meet PELV insulation requirements. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
(parameter group 5-1* Digital Inputs). The corresponding terminal is not connected. • Coast activated by serial communication Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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• Protection mode can be restricted in the motor remains stopped. 14-26 Trip Delay at Inverter Fault Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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Once the cause of the alarm is cleared, the frequency converter can be reset manually by pressing [Reset] or remotely by control terminals or serial communication. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
Check that the unit is mounted solidly or that shock mounts are used, as necessary • Check for an unusual amount of vibration Table 8.2 Start Up Check List Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
Scaling of group 3-1* References. Check for terminals correct? Reference signal correct wiring. Check scaling of available? terminals. Check reference signal. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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U to V, V to W, W to U. output terminal, it is a problem with the unit. Contact the supplier. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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Change switching pattern and acceptable limit frequency in parameter group 14-0* Inverter Switching Increase Resonance Dampening in 1-64 Resonance Dampening Table 9.1 Troubleshooting Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
0.98 0.98 0.98 Efficiency Table 10.1 Mains Supply 1 x 200-240 V AC - Normal Overload 110% for 1 Minute Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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0.96 0.96 0.96 Efficiency Table 10.2 Mains Supply 3 x 200-240 V AC - Normal Overload 110% for 1 Minute Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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Table 10.3 Mains supply 3 x 200-240 V AC - Normal Overload 110% for 1 Minute B3+4 and C3+4 may be converted to IP21 using a conversion kit (contact Danfoss) Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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0.96 0.96 0.96 0.96 Table 10.4 Mains Supply 1 x 380 V AC - Normal Overload 110% for 1 Minute Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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0.97 0.97 0.97 0.97 Table 10.5 Mains Supply 3 x 380-480 V AC - Normal Overload 110% for 1 Minute Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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Table 10.6 Mains Supply 3 x 380-480 V AC - Normal Overload 110% for 1 Minute B3+B4 and C3+C4 may be converted to IP21 using a conversion kit (contact Danfoss) Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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Motor and mains cable: 300 MCM/150 mm Lower efficiency motors will also add to the power loss in the frequency converter and vice versa. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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Motor and mains cable: 300 MCM/150 mm Lower efficiency motors will also add to the power loss in the frequency converter and vice versa. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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Weight, enclosure IP20 [kg] 0.96 0.96 0.96 0.96 0.96 0.96 0.96 Efficiency Table 10.9 Mains Supply 3 x 525-690 V AC IP20 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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0.98 0.98 0.98 0.98 0.98 0.98 0.98 Efficiency Table 10.10 Mains Supply 3 x 525-690 V AC IP21-IP55/NEMA 1-NEMA 12 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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Although measurements are made with state of the art equipment, ± 5%). some measurement inaccuracy must be allowed for ( Motor and mains cable: 300 MCM/150 mm Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
135% up to 0.5 s Overload torque (Constant torque) maximum 110% for 1 min. *Percentage relates to VLT AQUA Drive's nominal torque. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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Resolution on analog output 8 bit The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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240 V AC, 0.2 A Max. terminal load (DC-1) on 4-5 (NO) (Resistive load) 80 V DC, 2 A Max. terminal load (DC-13) on 4-5 (NO) (Inductive load) 24 V DC, 0.1 A ® MG20M902 - VLT is a registered Danfoss trademark...
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EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6 See section on special conditions Control card performance Scan interval 5 ms Control card, USB serial communication USB standard 1.1 (Full speed) USB plug USB type B “device” plug ® MG20M902 - VLT is a registered Danfoss trademark...
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The USB connection is not galvanically isolated from protection earth. Use only isolated laptop/PC as connection to the USB connector on VLT AQUA Drive or an isolated USB cable/converter. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
• Fuses or Circuit Breakers are mandatory to comply with IEC 690 V 60364. Danfoss recommend using a selection of the depending on the drive voltage rating. With the proper following. fusing the drive Short Circuit Current Rating (SCCR) is 100,000 Arms.
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(45) gG-160 (45) 75-90 aR-200 (55) aR-250 NZMB2-A250 aR-250 (75) Table 10.13 380-480 V, Frame Sizes A, B and C Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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55-75 gG-200 gG-200 aR-250 aR-250 Table 10.15 525-690 V, Frame Sizes A, C and D (non UL fuses) Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
KLSR fuses from LITTLE FUSES may substitute KLNR fuses for 240 V frequency converters A6KR fuses from FERRAZ SHAWMUT may substitute A2KR for 240 V frequency converters Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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KLN-R-150 A2K-150-R 2028220-200 KLN-R-200 A2K-200-R 2028220-250 KLN-R-250 A2K-250-R Table 10.19 3 x 200-240 V, Frame Sizes A, B and C Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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JKS-150 JJS-150 KTS-R-200 JKS-200 JJS-200 KTS-R-250 JKS-250 JJS-250 Table 10.21 3 x 380-480 V, Frame Sizes A, B and C Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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Table 10.23 3 x 380-480 V, Frame Sizes A, B and C 1) Ferraz-Shawmut A50QS fuses may substitute for A50P fuses. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
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1) 170M fuses shown from Bussmann use the -/80 visual indicator. –TN/80 Type T, -/110 or TN/110 Type T indicator fuses of the same size and amperage may be substituted. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...
Table 10.27 Tightening of Terminals For different cable dimensions x/y, where x ≤ 95 mm and y ≥ 95 mm Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net ® MG20M902 - VLT is a registered Danfoss trademark...