EBARA EV-A10 Instruction Manual

EBARA EV-A10 Instruction Manual

Multi-stage dry vacuum pump, ce / nrtl model, 200-240v (1phase 50/60hz), 200-240v (3phase 50/60hz)
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INSTRUCTION MANUAL
MULTI-STAGE DRY VACUUM PUMP
MODEL EV-A10
&(  157/ 02'(/
9 3KDVH +]
9 3KDVH +]
READ AND UNDERSTAND THIS INSTRUCTION MANUAL THOROUGHLY
BEFORE USING THIS EQUIPMENT.
BE SURE TO KEEP THIS INSTRUCTION MANUAL ON HAND FOR FUTURE
REFERENCE.
To Facility and Tool Manufactures:
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CAUTION
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EVA_CN_E_Rev.0
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&25325$7,21

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Table of Contents
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Summary of Contents for EBARA EV-A10

  • Page 1 EVA_CN_E_Rev.0 INSTRUCTION MANUAL MULTI-STAGE DRY VACUUM PUMP MODEL EV-A10 &(  157/ 02'(/ 9 3KDVH +] 9 3KDVH +] CAUTION READ AND UNDERSTAND THIS INSTRUCTION MANUAL THOROUGHLY BEFORE USING THIS EQUIPMENT. BE SURE TO KEEP THIS INSTRUCTION MANUAL ON HAND FOR FUTURE REFERENCE.
  • Page 2 'R QRW UHSURGXFH RU UHSULQW DQ\ SRUWLRQ RI WKLV PDQXDO ZLWKRXW SHUPLVVLRQ 0DQXIDFWXUH UHVHUYHV WKH ULJKW WR GLVFRQWLQXH RU FKDQJH DQ\ VSHFLILFDWLRQV RU GHVLJQV ZLWK RXW QRWLFH DQG ZLWKRXW LQFXUULQJ REOLJDWLRQV MODEL EV-A10 LQ WKLV LQVWUXFWLRQ PDQXDO LV RXU PRGHO FRGH $OO ULJKWV UHVHUYHG FRS\ULJKW (%$5$ &RUSRUDWLRQ (%$5$ &25325$7,21...
  • Page 3: Environmental Basic Policies

    Environmental Basic Policies ,W LV RXU UHVSRQVLELOLW\ DV SHRSOH RI WKH HDUWK WR SURWHFW QDWXUH¶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
  • Page 4: Foreword

    BEFORE USING THIS EQUIPMENT, READ THIS INSTRUCTION MANUAL THOROUGHLY. MANUFACTURES WARRANTY WILL BE VOID, IF THE MODEL EV-A10 DRY VACUUM PUMP HAS BEEN INCORRECTLY INSTALLED, OPERATED OR MAINTAINED OR IF IT HAS BEEN MODIFIED OR REPAIRED WITH PARTS NOT SPECIFIED BY MANUFACTURE.
  • Page 5: Limited Warranty

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  • Page 6: Safety Notice

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  • Page 7 3UHFDXWLRQV QHFHVVDU\ IRU VDIH XVH RI WKH (%$5$ 02'(/ (9$ '5< 9$&880 3803 DUH GHWDLOHG LQ WKLV LQVWUXFWLRQ PDQXDO ZKLOH LPSRUWDQW LWHPV FRQFHUQLQJ SUHFDXWLRQV IRU KDQGOLQJ (%$5$ 02'(/ (9 $ '5< 9$&880 3803 DUH OLVWHG EHORZ DANGER .HHS RXW IURP XQGHU WKH SXPS ZKHQ OLIWHG 2QO\ TXDOLILHG SHUVRQHO VKDOO XQORDG DQG OLIW WKH SXPS WARNING %H FDUHIXO QRW WR RYHUWXUQ WKH SXPS ZKHQ SXVKLQJ DQG SXOOLQJ LW VLGHZD\V EHFDXVH...
  • Page 8 CAUTION 'R QRW VWHS RQ WKH SXPS RU SODFH REMHFW RQ LW 7KH H[KDXVW SLSLQJ PDGH E\ SRO\YLQ\O FKORULGH FDXVHV WKH QRLVH WKURXJK WKH SLSH 'R QRW DSSO\ WKH SRZHU VXSSO\ IURP WKH SXPS¶V SRZHU SDFN WR DQ\ RWKHU HTXLSPHQW DV WKLV ZLOO UHVXOW LQ PDOIXQFWLRQLQJ RI WKH FRQWURO XQLWV DQG LQ SXPS IDLOXUH 8VH WKH FRUUHFW ZLULQJ PDWHULDOV DQG VL]H WR PDWFK WKH RSHUDWLQJ FRQGLWLRQV LQ DFFRUGDQFH ZLWK WKH SRZHU FRQVXPSWLRQ UDWLQJ DQG DPELHQW DLU WHPSHUDWXUH RI WKH...
  • Page 9: Safety Warning Labels

    (4) Safety Warning Labels )ROORZLQJ VDIHW\ ODEHOV DUH DWWDFKHG WR SXPS FRYHUV  +D]DUGRXV ZHLJKW GDQJHU  +D]DUGRXV YROWDJH ZDUQLQJ  +LJK WHPSHUDWXUH ZDUQLQJ  (OHFWULF FKDUJH PDUN  +D]DUGRXV ZHLJKW GDQJHU +HDY\ REMHFW PD\ FDXVH LQMXU\ RU GHDWK GXH WR RYHUWXUQLQJ RU IDOOLQJ SXPS .HHS RXW IURP XQGHU WKH OLIWHG SXPS 5DLVH DOO DGMXVWHUIHHW IXOO\ ZKHQ PRYLQJ D AN G E R +HDY\ 2EMHFW...
  • Page 10 3 Heavy weight danger Hazardous voltage warning Top View High temperature warning Front View Electric charge mark (%$5$ &25325$7,21 308...
  • Page 11: Safety Interlocks

    3 (5) Safety Interlocks WARNING &KHFN 6DIHW\ ,QWHUORFN IXQFWLRQV SHULRGLFDOO\ HYHU\  PRQWKV WR FRQILUP WKH LQWHUORFNV ZLOO ZRUN FRUUHFWO\ 0RWRU WKHUPRVWDW SURWHFW WKH SXPS PRWRU IURP RYHUKHDWLQJ GXH WR H[WHQGHG FXUUHQW GUDZV LQ H[FHVV RI WKH PRWRU UDWLQJ 8QGHU D SHUVLVWHQW RYHUORDG FRQGLWLRQ PRWRU WKHUPRVWDW RSHQV D FRQWDFW ZKLFK LQWHUUXSWV WKH PRWRU UXQ FLUFXLW $ EULHI FRRO GRZQ LQWHUYDO SHUPLWV UHVWDUWLQJ WKH SXPS (%$5$ &25325$7,21...
  • Page 13: Table Of Contents

    Performance Curve ................24 2.5.5 System Flow ..................25 3. Installation ......................26 3.1 Movement and Fixation................26 3.1.1 Location....................26 3.1.2 Caster and adjustment foot ..............26 3.1.3 Pump Fixation (Option) ................ 27 3.2 Piping ......................30 EBARA CORPORATION PM10U...
  • Page 14 3 3.2 Piping ......................30 3.2.1 Vacuum and Exhaust Piping..............30 3.3 Electrical Wiring.................... 31 3.3.1 Power Supply Wiring ................31 3.3.2 Control Signal Wiring ................35 4. Operation Panel ....................38 4.1 Operation Panel Outline................38 4.2 Operation Panel Display ................41 5.
  • Page 15: Introduction

    3 1. Introduction 1.1 Acceptance Check &KHFN WKH IROORZLQJ LWHPV RQ UHFHLSW RI WKH SXPS SDFNDJH  &KHFN WKDW WKH QDPHSODWH DIIL[HG WR WKH RXWHU FRYHU RI WKH SXPS WR FRQILUP WKDW WKH SXPS VXSSOLHG DJUHHV ZLWK \RXU RUGHU &KHFN WKH DFFHVVRULHV DJDLQVW WKH SDFNLQJ OLVW DQG WKH SUHYLRXVO\ VXEPLWWHG GUDZLQJV DQG GRFXPHQWV WR FRQILUP WKDW WKH DOO RUGHUHG DFFHVVRULHV KDYH EHHQ VXSSOLHG  &KHFN WKDW QR GDPDJH IRU WKH SXPS KDV RFFXUUHG LQ WUDQVLW...
  • Page 16: Environmental Concerns

    3 1.2 Environmental Concerns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
  • Page 17: Product Description

    3 2. Product Description 2.1 Outline 7KLV SXPS KDV D FRPSDFW GHVLJQ DQG LQFOXGHV FRQWUROV WR HQKDQFH UHOLDELOLW\ DQG RSHUDWLRQ 7KLV SXPS LV VXLWDEOH IRU XVH RQ FOHDQ DQG QRQFRUURVLYH JDVHV 'R QRW XVH H[SORVLYH IODPPDEOH WR[LF RU FRUURVLYH VXEVWDQFHV 2.1.1 Pump Module 7KH SXPS LV 5RRWV W\SH 'U\ YDFXXP SXPS ZKLFK URWDWHV D SDLU RI QRQFRQWDFW PXOWLVWDJH URWRUV...
  • Page 18: The Way Of Pump Moving

    3 DYDLODEOH DV JURXS RXWSXW 2.3 The Way of Pump Moving 2.3.1 Preparation %HIRUH SXPS PRYLQJ DOO DGMXVWHU IHHW VKDOO EH UDLVHG IXOO\ DW IRXU SODFHV ,Q FDVH RI EHLQJ QRW UDLVHG IXOO\ SXPS PD\ EH WULSSHG RYHU E\ REVWDFOH RQ IORRU &DVWHU $GMXVWHU 2.3.2...
  • Page 19: Release And Shut Off Residual Internal Energy

    3 2.4 Release and shut off residual internal energy WARNING 7R DYRLG GDQJHUV SRWHQWLDOO\ HQFRXQWHUHG GXULQJ PDLQWHQDQFH WUDQVSRUWDWLRQ RU VWRUDJH IROORZ LQVWUXFWLRQV EHORZ WR VKXW RII SRZHU &DSDFLWRUV ZLWKLQ WKH FRQWURO SDQHO UHWDLQ UHVLGXDO HQHUJ\ DIWHU LQWHUUXSWLRQ RI SRZHU VXSSO\ :DLW ILYH  PLQXWHV DIWHU VKXWWLQJ RII EUHDNHU EHIRUH RSHQLQJ WKH FRQWURO SDQHO &DUHIXOO\ FKHFN WKDW EOHHG FLUFXLWV KDYH GLVFKDUJHG WKH UHVLGXDO HQHUJ\ EHIRUH VHUYLFLQJ WKH FRQWURO SDQHO 2.4.1...
  • Page 20: Detailed Specification

    3 2.5 Detailed Specification 7KH IROORZLQJ WDEOHV DQG ILJXUHV VKRXOG EH FRQVXOWHG IRU SXPS VSHFLILFDWLRQ GLPHQVLRQ DQG SHUIRUPDQFH GHWDLOV 2.5.1 Model Description EV-A10- Position of Power Supply Remarks Exhaust Specification 1Phase 200V STANDARD For the exhaust of 3Phase 200V SIDE...
  • Page 21: Specifications

    3 2.5.2 Specifications Table 2.1 Specification 02'(/ (9$ 0RGHO (9$ (9$ 3KDVH 9 3KDVH 9 0D[LPXP  /PLQ 3XPSLQJ 6SHHG $WPRVSKHULF  /PLQ 8OWLPDWH *DV EDOODVW  2))  3D 3UHVVXUH *DV EDOODVW  21  3D >QRWH @ 0D[LPXP ,QOHW 3UHVVXUH $WPRVSKHULF 0D[LPXP SXUH ZDWHU YDSRU WROHUDQFH  JKU...
  • Page 22: Outline Drawing

    3 2.5.3 Outline Drawing (%$5$ &25325$7,21 308...
  • Page 23 3 (%$5$ &25325$7,21 308...
  • Page 24: Performance Curve

    3 2.5.4 Performance Curve (%$5$ &25325$7,21 308...
  • Page 25: System Flow

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  • Page 26: Installation

    3 3. Installation %H VXUH WR WDNH WKH IROORZLQJ FDXWLRQV DQG LQVWUXFWLRQV LQWR DFFRXQW ZKHQ LQVWDOOLQJ WKH SXPS 3.1 Movement and Fixation 3.1.1 Location 7KLV SXPS LV GHVLJQHG IRU LQGRRU LQVWDOODWLRQ 7R LQVWDOO WKH SXPS VHOHFW D SODFH IROORZLQJ HQYLURQPHQWDO FRQGLWLRQ $OVR DOORZ IRU VXIILFLHQW VSDFH WR HQVXUH HDV\ SXPS LQVWDOODWLRQ DQG GLVDVVHPEO\ IRU PDLQWHQDQFH $UHD RI XVH  ,QGRRU 8VH RQO\...
  • Page 27: Pump Fixation (Option)

    3 CAUTION 7KH QHFN SRUWLRQ RI WKH FDVWHUV ZLOO YLEUDWH GXULQJ FDVWHU PRYHPHQW %H VXUH WR NHHS \RXU ILQJHUV DQG IHHW RXW CAUTION 'R QRW VWHS RQ WKH SXPS REMHFWV RQ LW 7R IL[ WKH SXPS WXUQ WKH KROGLQJ QXWV LQ WKH FORFNZLVH GLUHFWLRQ WR ORZHU WKH KHLJKWDGMXVWPHQW IHHW DQG VHFXUH WKH SXPS$GMXVW WKH KHLJKW RI WKH IHHW HYHQO\ WR HQVXUH WKDW WKH SXPS EDVH LV OHYHO 7KH GLIIHUHQFH LQ KHLJKW EHWZHHQ WKH WZR VLGHV RI WKH SXPS EDVH VKDOO QRW H[FHHG PP 7KH DGMXVWPHQW DOORZDQFH LV DSSUR[LPDWHO\  PP...
  • Page 28 3 (%$5$ &25325$7,21 308...
  • Page 29 3 (%$5$ &25325$7,21 308...
  • Page 30: Piping

    3 3.2 Piping 3.2.1 Vacuum and Exhaust Piping &RQQHFW WKH YDFXXP DQG H[KDXVW SLSHV WR WKH VXFWLRQ DQG H[KDXVW IODQJHV $ QDUURZ FOHDUDQFH LV PDLQWDLQHG LQ WKH SXPS IRU URWRU URWDWLRQ 7KH LQJUHVV RI IRUHLJQ REMHFWV LQWR WKH SXPS LQWHULRU ZLOO WKHUHIRUH SUHYHQW WKH SXPS IURP RSHUDWLQJ %H VXUH WKHUHIRUH WR QHHG WKH IROORZLQJ FDXWLRQV ZKHQ PDNLQJ WKH SLSH FRQQHFWLRQV  5HPRYH DOO IRUHLJQ PDWWHU IURP LQVLGH WKH SLSLQJ  :KHQ FRQQHFWLQJ EH VXUH WKDW QR GLUW RU GXVW SDUWLFOHV DGKHUH WR WKH IODQJH VXUIDFHV DQGRU WKDW...
  • Page 31: Electrical Wiring

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  • Page 32 'R QRW XVH WKH SRZHU FDEOH DGDSWHU )LJ  VKRZV GHWDLOV RI WKH IURQW SDQHO RI PRGHO (9$  Power connector Control connector Circuit protector : IEC 60320-C20 : D-sub 15Pin (Female) Fig. 3.1 Details of the front panel of model “EV-A10-2*” (%$5$ &25325$7,21 308...
  • Page 33 )LJ  VKRZV GHWDLOV RI WKH IURQW SDQHO RI PRGHO (9$  Power connector Control connector Circuit protector : Amphenol : D-sub 15Pin (Female) C016 20C003 100 12 Fig. 3.2 Details of the front panel of model “EV-A10-3*” (%$5$ &25325$7,21 308...
  • Page 34 3 &RQQHFW WKH SRZHU FRQQHFWRU IRU WKH PDLQ SRZHU VXSSO\ 3KDVH 9  DQG +]  )LJ  7DEOH  DQG  VKRZV WKH SLQ DVVLJQPHQW RI WKH SRZHU FRQQHFWRU &RQQHFWRU SLQ LV D VFUHZ IL[ W\SH 3OHDVH PDNH VXUH WR WLJKWHQ WKH VFUHZ HQRXJK WR IL[ WKH FRQQHFWRU SLQ 3OHDVH ZLUH WKH FRQQHFWRU SLQ E\ WKH VSHFLDOL]HG WRRO Phase...
  • Page 35: Control Signal Wiring

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  • Page 36 3 Table 3.4 Signal contacts 3XPS VLGH FLUFXLW &XVWRPHU¶V FRQQHFWLRQ 9 '&  P$  P$ 2SHQ FROOHFWRU 'U\ FRQWDFW 3XPS VLGH FLUFXLW &XVWRPHU¶V FRQQHFWLRQ $&9 P$  $ '&9 P$  $ 0LQ /RDG '&9 P$ $/$50 '&  9  P$ RU OHVV 5816723 2SHQ FROOHFWRU...
  • Page 37 3 NOTE 'R QRW ZLUH YDFDQW SLQV NOTE $SSO\ D 9 '& SRZHU IRU LQSXW VLJQDOV RQ WKH SXPS VLGH 'R QRW DSSO\ WKLV YROWDJH RQ WKH HTXLSPHQW VLGH NOTE &RQGLWLRQV RI RXWSXW FRQWDFW GHSHQG RQ WKRVH VLJQDOV $SSO\ VXLWDEOH YROWDJH IRU HDFK FRQWDFW UHOD\ RU RSHQ FROOHFWRU RXWSXWV NOTE %H VXUH WR ZLUH DOO VLJQDOV ZLWK WKH FRUUHFW SRODULW\  ...
  • Page 38: Operation Panel

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  • Page 39 3 Table 4.1 Push button switches on the operation panel Button Name Function 6WDUW WKH SXPS 581 EXWWRQ >QRWH@ 7KLV EXWWRQ ZRUNV LQ WKH /2&$/ PRGH 6WRS WKH SXPS 6723 EXWWRQ >QRWH@ 7KLV EXWWRQ ZRUNV LQ WKH ERWK PRGH /2&$/ DQG 5(027( 83'2:1 EXWWRQ &KDQJH GDWD VFUHHQ (6&...
  • Page 40 3 7DEOH  VKRZV VHYHQVHJPHQW GLVSOD\ FKDUDFWHU UHSUHVHQWDWLRQV Table 4.3 Seven-segment Display Character Representations 7H[W 'LVSOD\ 7H[W 'LVSOD\ 7H[W 'LVSOD\ 7H[W 'LVSOD\ & QRQH < QRQH (%$5$ &25325$7,21 308...
  • Page 41: Operation Panel Display

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  • Page 42 3 :KHQ DQ\ $/$50 RFFXUV WKH SXPS ZLOO EH VWRSSHG DQG WKH $/0 ODPS ZLOO LPPHGLDWHO\ WXUQ RQ RU EOLQN 7KH GDWD VFUHHQ ZLOO EH FKDQJHG WR WKH $/$50 GLVSOD\ VKRZQ LQ 7DEOH  7KH SXPS FDQQRW EH UHVWDUWHG XQWLO WKH SXPS PHHWV WKH UHTXLUPHQW IRU UHFRYHU\ >QRWH @ Table 4.4 ALARM list 'LVSOD\...
  • Page 43: Operation

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  • Page 44: Start / Stop

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  • Page 45 3 E 6723 LOCAL MODE $IWHU FKHFNLQJ WKH /25( ODPS LV 21 SXVK REMOTE MODE $IWHU FKHFNLQJ WKH /25( ODPS LV 2)) LQWHUUXSW 581 VLJQDO IURP WKH FRQWURO FRQQHFWRU NOTE (YHQ LI WKH RSHUDWLRQ PRGH LV 5(027( 02'( LW LV DEOH WR VWRS WKH SXPS E\ SUHVVLQJ WKH 6723 EXWWRQ 7KH SXPS VWDUWV GHFHOHUDWLQJ DQG WKH 581 ODPS EOLQNV 7KH SXPS VWRSV DQG WKH 581 ODPS ZLOO EH 2))...
  • Page 46: Operation When Momentarily Power Failure Happens

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  • Page 47: Gas Ballast

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  • Page 48: Maintenance And Inspection

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  • Page 49: Lubrication Oil

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  • Page 50 5HPRYH  VFUHZV 5HPRYH  VFUHZV WKLQ DUURZ WKLQ DUURZ Model EV-A10-*U Model EV-A10-*S Fig. 6.3 How to remove the outer cover  $IWHU \RX KDYH ZDLWHG XQWLO WKH LQWHUQDO SXPS SUHVVXUH UHWXUQV WR DWPRVSKHULF QRUPDO SUHVVXUH UHPRYH WKH SOXJ IURP WKH RLOLQOHW 6HH )LJ  ...
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  • Page 53: Repair And Service

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