Page 1 3588 -05/020 -15/020 INSTRUCTION MANUAL This instruction manual applies to machines from serial number 2 760 129 and software version 0380/003, 0381/003 onwards 296-12-19 094/002 Betriebsanleitung engl. 08.12...
Page 2 This instruction manual applies to all versions and subclasses listed under "Speciﬁ cations". Reprinting, copying or translation of PFAFF instruction manuals, whether in whole or in part, is not permitted without our prior permission and not without written indication of the source.
Page 3: Table Of Contents
Index Contents ..................Page Register 01 ....................5 Safety ............................ 7 Directives ..........................7 General notes on safety ......................7 Safety symbols ........................8 Important notes for the user ....................8 Notes for operating and technical staff .................. 9 .05.01 Operating staff ........................9 .05.02 Technical staff ........................
Page 4 Index Contents ..................Page Register 05 ....................31 Preparation ......................... 33 Inserting the needle ......................33 Winding the bobbin thread, adjusting the thread tension ............ 34 Changing the bobbin / adjusting the bobbin thread tension ..........35 Threading the needle / adjusting the needle thread tension ..........36 Selecting the program number ....................
Page 5 Index Contents ..................Page Lubricating the pocket plate guide ..................89 Adjustment ......................... 90 Notes on adjustment ......................90 Tools, gauges and other accessories for adjusting ............. 90 Abbreviations ........................90 Removing/inserting sewing head ..................91 Adjusting the sewing head ....................92 .05.01 Spacing between sewing head and bedplate ..............
Page 6 Index Contents ..................Page .06.15 Aligning the feed rollers ..................... 136 Shaping folder plates ......................137 .07 .01 New installation / self-manufacture of folder plates............137 .07 .02 Slanting the lateral folder plates ..................138 Service menu ........................139 .08.01 Coldstart ..........................140 .08.02 Loading / updating the operating program .................
Page 7: Safety
Safety Safety Directives The machine has been constructed in accordance with the requirements listed in the EC Declaration of Conformity and the Declaration of Incorporation. In addition to this Instruction Manual, also observe all generally accepted, statutory and other regulations and legal requirements and all valid environmental protection regulations! The regionally valid regulations of the social insurance society for occupational accidents or other supervisory organizations are to be strictly adhered to! General notes on safety...
Page 8: Safety Symbols
● The user must ensure that none of the safety devices are removed nor put out of work- ing order. ● The user must ensure that only authorized persons operate and work on the machine. For further information please refer to your PFAFF agency..
Page 9: Notes For Operating And Technical Staff
Safety Notes for operating and technical staff Operating staff .05.01 Operating staff are the persons responsible for setting up, operating and cleaning the machi- ne and for eliminating any malfunctioning in the sewing area. The operating staff is obliged to observe the following points: ●...
Page 10: Danger Warnings
Safety Danger warnings A working area of 1 m must be kept free both in front of and behind the machine, so that easy access is possible at all times. Never put your hands in the sewing area during sewing! Danger of injury by the needle! Never leave objects on the table while adjusting the machine settings! Objects can become trapped or be slung away! Danger of injury by hurled objects!
Page 11: Proper Use
Proper use Proper use The PFAFF 3588-05/020 and PFAFF 3588-15/020 is used for folding and sewing on pockets on jeans, workwear and similar garments. Any and all uses of this machine which have not been approved of by the manufacturer are considered to be inappropriate! The manufacturer cannot be...
Page 12: Speciﬁ Cations
Speciﬁ cations ▲ Speciﬁ cations Sewing head: ....PFAFF sewing head for mechanized sewing units with vertical hook Max. speed: PFAFF 3588-05/020 ................... max. 4000 spm PFAFF 3588-15/020 ................... max. 3600 spm Stitch length: ......................max. 6 mm Stitch type: ......................301 (lockstitch) Needle system: ......................
Page 13: Disposal Of Machine
Disposal of Machine Disposal of Machine ● Proper disposal of the machine is the responsibility of the customer. ● The materials used for the machine are steel, aluminium, brass and various plastic materials. The electrical equipment comprises plastic materials and copper. ●...
Page 14: Transportation, Packing And Storage
Transportation, packing and storage Transportation, packing and storage Transportation to customer‘s premises The machines are delivered completely packed. Transportation inside the customer‘s premises The manufacturer cannot be made liable for transportation inside the customer‘s premises nor to other operating locations. It must be ensured that the machines are only transported in an upright position.
Page 15: Explanation Of Symbols
Explanation of symbols Explanation of symbols In this instruction manual, work to be carried out or important information is accentuated by symbols. These symbols have the following meanings: Note, information Cleaning, care Lubrication Maintenance, repairs, adjustment, service work (only to be carried out by technical staff)
Page 17: Controls
Controls Controls On/off switch Fig. 7 - 01 ● By turning on/off switch 1, the power supply to the machine is switched on or off. Stopptaster ● By pressing the stop switch 1, the com- plete work cycle is stopped, see chapter 10.04 Program interruption.
Page 18: Switch For The Loading Function
Controls Switch for the loading function ● The function of the switch 1 can be adap- ted to the various requirements for loa- ding the workpiece. The adjustment is made with parameter "113" and "114", see Chapter 13.10.02 Parameter List. With the needle strip engaged (needles up) there is danger of injury near the needle strip due...
Page 19: Double-Start Keys
Controls Double-start keys Fig. 7 - 04 ● In MANUAL operation mode, when both double-start keys 1 are activated simultaneously the folder is moved lowered. ● In AUTOMATIC operation mode, when both double-start keys 1 are activated simultane- ously the entire program sequence is started. ●...
Page 20: Control Panel
Controls Control panel Fig. 7 - 06 The current operating conditions are displayed on control panel 1. Operation takes place in a constant dialogue between the control unit and the operator. For this purpose, depending on the operating condition of the machine, different symbols and/or texts are displayed. If the symbols or texts are framed, these show functions which can be selected by pressing the appropriate position on the monitor.
Page 21: Mounting And Commissioning The Machine
Mounting and commissioning the machine After unpacking the machine, check it for any transport damage. In case of damage, inform the shipping company and the responsible PFAFF dealer. The machine must only be mounted and commissioned by qualiﬁ ed personnel!
Page 22: Removing The Transit Support Bracket
Mounting and commissioning the machine Removing the transit support bracket Before the machine is commis- sioned, transit support bracket 1 must be removed! Transit support bracket 1 serves to secure the sewing machine during transit and must not be used during sewing. Fig.
Page 23: Commisioning
Mounting and commissioning the machine Commisioning Fig. 8 - 04 ● Before commissioning the machine, clean it thoroughly and lubricate it, or pour in oil, see Chapter 12 Care and Maintenance! ● The machine, in particular the electric wires and pneumatic connection tubes, must be examined for any damage.
Page 24: Switching The Machine On/Off
Mounting and commissioning the machine Switching the machine on/off Fig. 8 - 05 Fig. 8 - 06 ● Check air pressure on pressure gauge 1 and, if necessary, adjust air pressure with adjus- ting knob 2. ● Turn main switch 3 to position "I". ●...
Page 25: Pc Interface
Mounting and commissioning the machine PC interface ● To read sewing programs or install machine software, use the sd-card-slot in the control panel. ● Socket 2 is for connecting the program- ming system OSCA. With OSCA existing CAD data records can be used to gene- rate seam programs.
Page 26: Adjusting The Control Panel
Mounting and commissioning the machine Adjusting the control panel ● Switch on the machine. ● Call up the input mode. ● Select the service menu. ● Select control panel functions. ● Change the display contrast. ● Switch the key tone off or on. Never reduce the display contrast to the extent, that the display can no longer be read! ●...
Page 27: Checking / Adjusting The Zero Points
Mounting and commissioning the machine Checking / adjusting the zero points When commissioning the machine and after changing the control unit or one of the initiators of the sewing jig feed unit, it is necessary to adjust the zero points! ●...
Page 28 Mounting and commissioning the machine ● Call up the "teach-in position" function. Fig. 8 - 08 ● Check if adjustment pin 1 can be inserted in the holes of the sewing jig and table when the sewing jig is in this position. ●...
Page 29 Mounting and commissioning the machine ● Call up the "needle position" function Fig. 8 - 09 ● Fix adjustment pin 1 in the needle bar with screw 2. ● By turning balance wheel 3, check whether adjustment pin 1 can be guided into the hole in the sewing jig.
Page 30 Mounting and commissioning the machine ● Call up the "folder position". Fig. 8 - 10 ● Check whether adjustment pin 1 can be guided into the adjustment hole of the sewing jig and the pocket plate. ● If necessary, correct the position of the sewing jig accordingly using the direction sym- bols.
Page 31: Register 05
Mounting and commissioning the machine ● Move the machine to its basic position, the machine is ready for operation.
Page 33: Preparation
Preparation Preparation All regulations and instructions in this Instruction Manual are to be observed! Special attention is to be paid to the safety regulations! All preparation work is only to be carried out by appropriately trained personnel! Inserting the needle Switch the machine off! Danger due to unintentional starting of the machine!
Page 34: Winding The Bobbin Thread, Adjusting The Thread Tension
Preparation Winding the bobbin thread, adjusting the thread tension Fig. 9 - 02 ● Switch on the machine. ● Place an empty bobbin 1 onto bobbin shaft 2. ● Thread the bobbin in accordance with Fig. 9-02 and wind it anti-clockwise around bobbin 1 a few times.
Page 35: Changing The Bobbin / Adjusting The Bobbin Thread Tension
Preparation Changing the bobbin / adjusting the bobbin thread tension Fig. 9 - 03 ● When the number of stitches entered previously under the "bobbin thread stitch counter" function (see Chapter 9.09) have been sewn, the sewing jig moves automatically to the folding station and stops there.
Page 36: Threading The Needle / Adjusting The Needle Thread Tension
Preparation Threading the needle / adjusting the needle thread tension Fig. 9 - 04 ● Switch on the machine. ● Lower the presser foot 1 and open thread trapper 2. ● Thread the needle thread as shown in the above illustration. ●...
Page 37: Selecting The Program Number
Preparation Selecting the program number When changing to a different seam program, please make sure that the part set (folder, pocket plate and sewing jig) correspond to the new seam program. If the wrong combination of parts and seam program is used, the machine may be damaged seriously! ●...
Page 38: Selecting / Conﬁ Guring A Sequence
Preparation Selecting / conﬁ guring a sequence Selecting a sequence .06.01 Instead of selecting a program number, it is also possible to select a corresponding se- quence, providing that individual seam programs have been allocated to a sequence, see Chapter 9.06.02 Conﬁ guring a sequence ●...
Page 39: Conﬁ Guring A Sequence
Preparation Conﬁ guring a sequence .06.02 Up to 4 seam programs can be allocated to a sequence. Each seam programs is allocated to a parts program. During sewing, the seam programs of a selected sequence appear as a function on the display with the parts program, and can be selected directly. ●...
Page 40: Slide Conﬁ Guration
Preparation Slide conﬁ guration Different slide conﬁ gurations can be allocated to the program stations (1 – 4) with parame- ters "116" to "119". Individual programs can also be allocated to slide conﬁ gurations with parameter "115". ● Switch on the machine. ●...
Page 41: Jig Monitor (Optional)
Preparation Jig monitor (optional) To make it possible to monitor the jig, the sewing jig is given a code using magnets which the control can recognize via an additional device. This is a means of preventing pairing a se- wing program with the wrong sewing jig which could cause the needle to break. If the machine is equipped with this optional device, the JIG MONITOR function must be ac- tivated, and a jig code must be entered in the sewing program in order to use the jig moni- tor.
Page 42: Determining The Jig Code
Preparation Determining the jig code .08.02 Fig. 9 - 05 The jig code is entered in the sewing program as a number value (0-99). The code is created on the jig as a binary number by arranging up to eight magnets 1 in a particular way on carrier 2.
Page 43: Setting The Bobbin Thread Stitch Counter
Preparation Setting the bobbin thread stitch counter ● Switch on the machine. ● Call up the menu for entering the number of bobbin thread stitches. ● Enter the number of stitches on the number block. ● Conclude the input. After sewing the number of bobbin thread stitches, the machine stops auto- matically for changing the bobbin.
Page 44: Changing The Part Set
Preparation Changing the part set The seam program, parts program and parts (folding set, pocket plates and se- wing jig) must match and always be used together! If the wrong combination of parts and seam program is used, the machine may be damaged seriously! Fig.
Page 45: Register 06
Preparation ● Insert a new pocket plate and a matching sewing jig. ● Tighten screws 1 and 2. ● Conﬁ rm change of pocket plat and sewing jig. ● Unscrew the compressed air supply 5. ● Loosen screw 6 and remove folder set 7. ●...
Page 46: Loading The Pre-Cut Parts
Preparation Loading the pre-cut parts Fig. 9 - 07 ● Switch on the machine. ● Place the pre-cut parts on the loading table or slide them onto the pocket plate and align them. The insertion and alignment of the pre-cut parts depends on the selected menu combination, see Parameter 113 and 114 in Chapter 13.10.02.
Page 47: Sewing
Sewing Sewing The machine may only be operated by appropriately instructed personnel! The operating staff must make sure that only authorized persons are in the danger area of the machine! In particular for the production, in addition to the input mode, see Chapter 11 Input, the sew- ing mode is available.
Page 48: Automatic Sewing Mode
Sewing Automatic sewing mode ● Switch on the machine. ● Select the automatic sewing mode. ● Insert and align the pre-cut parts, see Chapter 9.11 Inserting the pre-cut parts. ● Start the program cycle with the double start keys, see Chapter 7.04 Double start keys. Description of the functions Program number selection This function opens the menu for entering the program number.
Page 49: Manual Sewing Mode
Sewing Sewing foot up/down This function is used to raise or lower the sewing foot. In addition the thread trapper is ope- ned or closed. Bobbin change This function makes it possible to change the bobbin. Stacker up/down This function is used to open or close the stacker. Basic position This function is used to move the jig guide, sewing station and jig drive unit to the basic po- sition.
Page 50 Sewing Daily piece counter Here the day number of pieces is indicated. Automatic / manual sewing This function is used to switch between automatic and manual sewing. The appropriate sym- bol of the current operating mode is shown respectively. Bobbin thread stitch counter This function opens the menu for entering and resetting the number of stitches for the bob- bin thread, see Chapter 9.09 Setting the bobbin thread stitch counter.
Page 51: Sewing With Sequences
Sewing Sewing with sequences To sew with sequences, parameter "114" must be set at value "1", see Chapter 13.10.02 List of parameters. ● Switch on the machine. ● Select the desired sequence, see Chapter 9.06.01 Selecting a sequence. ● Insert the pre-cut parts. ●...
Page 52: Program Interruption
Sewing Bobbin thread stitch counter This function opens the menu for entering and resetting the number of stitches for the bob- bin thread, see Chapter 9.09 Setting the bobbin thread stitch counter. Automatic / manual sewing This function is used to switch between automatic and manual sewing. The appropriate sym- bol of the current operating mode is shown respectively.
Page 53: Error Messages
Sewing Error messages If a malfunction occurs, an error code appears on the display. An error message may be caused by incorrect operation, machine defects, as well as by overload conditions. (For a description of the error codes see Chapter 14.02 Description of the error codes). Errors when connecting outputs If an error occurs when connecting an output, the output concerned is shown with the desi- red switching state (0) or (I).
Page 54: Input
Input Input In addition to the functions for entering or editing seam programs, in the input mode there are functions for displaying information, for program management, for machine conﬁ gurati- on and settings (country settings and rights of access ), as well as for supporting service and adjustment work.
Page 55 Input Info This function opens a menu for displaying the following information: - current software status of the machine - current ﬁ rmware status of the machine - current ﬁ rmware status of the control panel - day piece counter - operating hours counter - production hours counter The day piece counter can be reset with the "Clear"...
Page 56: Creating / Editing Seam Programs
Input Creating / editing seam programs ● Switch on the machine. ● Call up the input mode. ● Call up the seam program input function. ● Lower the jig. ● Conﬁ rm operation. ● Reinsert the desired program number or select the desired program. ●...
Page 57 Input Conclude input This function is used to conclude the input, and the machine changes into the sewing mode. Mark block start This function is used to deﬁ ne the start of a block, see Chapter 11.02.01 Block functions. Mark block end This function is used to deﬁ...
Page 58: Block Functions
Input Block functions .02.01 ● Switch on the machine. ● Call up the input mode. ● Call up the seam program input function. ● Deﬁ ne block start and block end After a desired point in the program has been selected with the tacting through the pro- gram function, it is possible to deﬁ...
Page 59 Input Shift block After this function has been selected, a new point must be approached with the jig drive. With the enter function, this point is taken over and the block shifted. Delete When this function is selected, the block is deleted. Enter Conclude the block function input and carry out block manipulation.
Page 60: Image Functions
Input Image functions .02.02 ● Switch on the machine. ● Call up the input mode. ● Call up the seam program input function. ● Call up image functions. Description of the functions Conclude input This function is used to conclude the input, and the machine changes into the sewing mode. Enlargement factor X-axis This function is used to enlarge or reduce the image in the X-direction.
Page 61 Input Point of symmetry using number keys The point of symmetry is deﬁ ned by entering the coordinates with number keys. Point of symmetry using control keys With this function the point of symmetry is approached (entered) by pressing the appropria- te direction symbols.
Page 62: Inserting Functions
Input Inserting functions .02.03 ● Switch on the machine. ● Call up the input mode. ● Call up the seam program input function. ● Call up "insert" functions. Description of the functions Conclude input (in status bar) This function is used to conclude the input, and the machine changes into the sewing mode. Straight line A straight line is a direct connection between two points.
Page 63 Input Circle To enter a circle, three points are necessary. The ﬁ rst point is automatically the starting points. The two missing points still have to be entered. A stitch length must be deﬁ ned. Circular arc For the circular arc the same applies as for the circle, whereby the last point deﬁ nes the end of the circular arc.
Page 64: Other Functions
Input Other functions .02.04 ● Switch on the machine. ● Call up the input mode. ● Call up the seam program input function. ● Call up "insert" functions. ● Call up other functions. Description of the functions Conclude input (in status bar) This function is used to conclude the input, and the machine changes into the sewing mode.
Page 65 Input Wait for input (inputs 1 to 2) The processing of the program is stopped until the appropriate input (1 to 2) has reached the selected level. Wait for time The processing of the program is stopped until the programmed time has elapsed. Speed A speed is entered permanently in the program.
Page 66: Seam Programming Example
Input Seam programming example The following example describes the seam program input. A drawing with the corresponding coordinate values serves as a programming guideline, see following illustration. For the use of the seam program, the sewing jig and the corresponding part set must match.
Page 67 Input ● Lower jig. ● Conﬁ rm operation. ● Enter desired program number (e.g. "115") to create a new seam program. ● Conﬁ rm program number selection ● Tact forwards. ● Call up section editing function. ● Enter jig code (e.g. "99"). ●...
Page 68 Input ● Tact forwards. ● Call up jig with obstacles with the "edit" function. ● Tact forwards.
Page 69 Input ● Call up the "Esc" function, to change the starting point. ● Move to the starting point with the corresponding direction symbols. ● Save the setting. ● Call up the "insert" function. ● Call up the "start sewing" function.
Page 70 Input ● Call up the "standard stitch length" function. ● Enter the value for the standard stitch length, e.g. 3.40 mm. ● Conﬁ rm input. ● Call up the "straight line" function to insert a straight line. ● Move to the end point of the straight line with the corresponding direction symbols. ●...
Page 71 Input ● Call up the "zig-zag seam" function. ● Call up the "stitch length" function. ● Enter the value for the stitch length, e.g. 0.23 mm. ● Conﬁ rm input. ● Call up the "straight line" function to insert a straight line. ●...
Page 72 Input ● Conclude straight line input. ● Call up other functions. ● Call up "straight seam" function. ● Call up "standard stitch length" function.
Page 73 Input ● Call up the "straight line" function to insert a straight line. ● Move to the end point of the straight line with the corresponding direction symbols. ● Save the setting. ● Use the corresponding direction symbols to move to the next straight line end point. ●...
Page 74 Input ● Conclude the straight line input. ● Call up other functions. ● Call up the "zig-zag seam" function. ● Call up the "stitch length" function. ● Enter the value for the stitch length, e.g. 0.23 mm. ● Conﬁ rm input.
Page 75 Input ● Call up the "straight line" function to insert a straight line. ● Move to the end point of the straight line with the corresponding direction symbols. ● Save the setting. ● Conclude straight line input. ● Call up other functions. ●...
Page 76 Input ● Conclude the seam program input (function in status bar). To be able to sew with the newly-created or edited seam program, the stitch generation must be carried out. Incomplete or incorrect programs also can be ended with the "Esc" function without stitch generation. In this case, when the seam program is called up in the sewing mode, an appropriate error message will appear.
Page 77: Program Management
Input Program management The program management function is used to manage seam programs as well as conﬁ gura- tion and machine data. Files can be selected from the machine memory or from a SD-Card and be copied or deleted. ● Switch on the machine. ●...
Page 78 Input Description of the functions Input mode This function is used to change to the initial state of the input mode. Update drives This function is used to update (upload) the drives. Conclude input This function is used to conclude the input and change to the sewing mode. Data selection With these functions the desired ﬁ...
Page 79: Rights Of Access
Input Rights of access The functions, which can be selected on the control panel, are ordered by code numbers and can be protected from unauthorized access. For this purpose the control unit differen- tiates between three user groups (User 1, 2 and 3), which are all assigned a corresponding PIN.
Page 80 Input Allocation of the code numbers Standard setting Code Function Symbol number User 1 User 2 User 3 Program number selection Enter stitch length Enter speed Input Create program Program management Parameter settings Parameter group 100 General settings Parameter group 200 Seam parameters Parameter group 300 Sewing motor positions...
Page 81: Register 07
Input Standard setting Code Function Symbol number User 1 User 2 User 3 Machine conﬁ guration Load software Set contrast control panel Thread trimming cycle Needle position Set zero points...
Page 83: Care And Maintenance
Care and maintenance Care and maintenance Care and maintenance intervals Clean the entire machine ...................weekly Clean the hook compartment ..............several times daily Clean needle area ................... several times daily Check oil level for sewing head lubrication ..........daily before use Lubricate needle bar frame eccentric ............every 2 months Lubricate jig guides ..................every 2 months Lubricating the pocket plate guide ...............every 2 months...
Page 84: Cleaning The Machine
Care and maintenance Cleaning the machine The required cleaning cycle for the sewing machine is dependent on the following factors: ● Single or multi-shift operation ● Accumulation of dust from the various fabrics Thus, appropriate cleaning instructions can only be determined on an individual basis for each machine.
Page 85: Cleaning The Hook
Care and maintenance Cleaning the hook ● Unscrew screws 1. ● Remove hook gib 2. ● Turn handwheel until the tip of the bobbin case 3 penetrates the hook race groove by approx. 5 mm. ● Remove the bobbin case 3. ●...
Page 86: Cleaning The Air Fi Lter Of The Air-Fi Lter/Lubricator
Care and maintenance Checking/adjusting the air pressure ● Before operating the machine, always check the air pressure on gauge1. ● Gauge 1 must show a pressure of 6 bar. ● If necessary adjust to this reading. ● To do so, pull knob 2 upwards and turn it so that the gauge shows a pressure of 6 bar.
Page 87: Checking The Oil Level Of The Sewing Head Lubrication
● Before the machine is ﬁ rst operated or whenever the machine has been at a standstill for a longer period of time, also add a few drops of oil to the hook race. We recommend PFAFF sewing-machine oil, part No. 280-1-120 144. Fig. 12 - 06...
Page 88: Lubricating Sewing Jig Feed
Care and maintenance Lubricating sewing jig feed Fig. 12 - 08 Switch off the machine and ensure that it cannot be switched on accidentally! Danger due to unintentional starting of the machine! Only use Isoﬂ ex Topas L32, high-performance grease, part No. 280-1-120 210. ●...
Page 89: Lubricating The Pocket Plate Guide
Care and maintenance Lubricating the pocket plate guide Switch off the machine and ensure that it cannot be swit- ched on accidentally! Danger due to unintentional starting of the machine! Only use Isoﬂ ex Topas L32, high-performance grease, part No. 280-1-120 210. ●...
Page 90: Adjustment
Adjustment Adjustment Please observe all notes from Chapter 1 Safety! In particular care must be taken to see that all protective devices are reﬁ tted properly after adjustment, see Chapter 1.06 Danger warnings! Notes on adjustment All following adjustments are based on a fully assembled machine and may only be carried out by expert staff trained for this purpose.
Page 91: Removing/Inserting Sewing Head
Adjustment Removing/inserting sewing head Turn off compressed air! Switch off main switch and ensure that it cannot be turned back on accidentally. Fig. 13 - 01 ● To remove the sewing head, remove the protective cover 1 (screws 2). ● Remove the cover plate 3 (screws 4; 6 screws altogether) ●...
Page 92: Adjusting The Sewing Head
Adjustment Adjusting the sewing head Spacing between sewing head and bedplate .05.01 Requirement When the sewing head is lowered, the distance from the lower edge of the shaft 1 to the bedplate must be 132.8 mm. Fig. 13 - 02 ●...
Page 93: Sewing Head Position In Relation To The Bedplate
Adjustment Sewing head position in relation to the bedplate .05.02 Requirement When the sewing head is lowered, after the screws 3 have been loosened, the presser bar 4 must pass exactly through the corresponding hole in the adjustment gauge 1. Fig.
Page 94: Upper And Lower Toothed Belt Guards
Adjustment Upper and lower toothed belt guards .05.03 Requirement The upper and lower toothed belt guards must be positioned as close as possible over the toothed belt sprockets without touching them. Fig. 13 - 04 ● Move the upper 1 (screw 2) and lower toothed belt guards 3 (screws 4) at the underside of the sewing head according to the requirement.
Page 95: Counterweight
Adjustment Counterweight .05.04 Requirement In needle bar position BDC the largest eccentricity of the counterweight 1 must be at the top. Fig. 13 - 05 ● Move needle bar to BDC. ● Turn counterweight 1 (screws 2) according to the requirement.
Page 96: Preadjusting The Needle Height
Adjustment Preadjusting the needle height .05.05 Requirement At needle bar position TDC, the distance between the needle point and the adjustment gauge must be approx. 22 mm. 22 mm Fig. 13 - 06 ● Move needle bar 1 (screws 2) without twisting it according to the requirement.
Page 97: Zero Stitch
Adjustment Zero stitch .05.06 Requirement When the cylinder plunger 1 is fully extended (straight stitch position), the crank 2 must not carry out any movement when the handwheel is turned. Fig. 13 - 07 ● Pull out cylinder plunger 1 fully. ●...
Page 98: Centering The Needle In The Needle Hole
Adjustment Centering the needle in the needle hole .05.07 Requirement When the cylinder plunger 5 is fully extended (straight stitch position), adjustment pin 1 must ﬁ t precisely into the corresponding adjustment hole of the adjustment gauge 8. Fig. 13 - 08 ●...
Page 99: Zigzag Stitch Movement
Adjustment Zigzag stitch movement .05.08 Requirement When the needle is in TDC, the needle bar 1 must not carry out any movement when the lever 4 is operated. Fig. 13 - 09 ● Bring needle bar 1 to TDC. ● Turn eccentric 2 (screw 3), without twisting it, according to the requirement.
Page 100: Needle Bar Rise, Hook-To-Needle Clearance, Needle Height And Needle Guard
Adjustment Needle bar rise, hook-to-needle clearance, needle height and needle guard .05.09 Requirement In straight stitch position and with the needle bar 2.4 past BDC, 1. the hook point must be at the middle of the needle; the distance between the needle and the hook point must be from 0.05 to 0.1 mm.
Page 101 Adjustment ● Unscrew the hook gib and remove the bobbin case. ● Position the hook point at the center of the needle and move the hook bearing according to requirement 1. Make sure that the needle is not pressed against by the needle guard 4. ●...
Page 102: Bobbin Case Opener Stroke
Adjustment Bobbin case opener stroke .05.10 Requirement 1. The front edges of the retaining spring 1 and the retaining trip 7 must be ﬂ ush with each other. 2. When the bobbin case opener 5 is at its rear point of reversal, the distance between the bobbin case base 6 and the retaining spring 1 must be equal to the thread thickness.
Page 103: Counter Presser Lifting Stroke
Adjustment Counter presser lifting stroke .05.11 Requirement At needle bar position BDC, the counter presser 3 must be positioned at its top point of reversal. Fig. 13 - 12 ● Move needle bar to BDC. ● Turn eccentric 1 (screws 2) according to the requirement.
Page 104: Counter Presser Height
Adjustment Counter presser height .05.12 Requirement When the needle bar is at BDC, the top edge of the counter presser 6 must be 1 mm over the closed hook compartment cover 3. Fig. 13 - 13 ● Position lever 1 (nut 2) at its lower stop (see arrow). ●...
Page 105: Counter Presser Position
Adjustment Counter presser position .05.13 Requirement In straight stitch position, when the needle penetrates, it must be centered in the needle hole of the counter presser 2. Fig. 13 - 14 ● Pull out plunger 1 until it stops (straight stitch position). ●...
Page 106: Zigzag Stitch Width
Adjustment Zigzag stitch width .05.14 Requirement At the maximum zigzag stitch width, the needle must not strike against the edge of the counter presser. Fig. 13 - 15 ● Turn screw 1 (nut 2) according to the requirement. By turning screw 1, the bartack width can be adjusted.
Page 107: Resting Position Of The Roller Lever / Radial Position Of The Control Cam
Adjustment Resting position of the roller lever / radial position of the control cam .05.15 Requirement 1. When the plunger 1 is retracted, there must be a distance of 0.1 mm between the ou- ter edge of the control cam 6 and the roller of the roller lever 5. 2.
Page 108: Thread Catcher Height
Adjustment Thread catcher height .05.16 Requirement The lower edge of the thread catcher 3 must be positioned at a distance of 0.8 mm above the bobbin case 4. Fig. 13 - 17 ● Loosen screws 1 and 2. ● Position the thread catcher 3 above the bobbin case 4. ●...
Page 109: Thread Catcher Position And Knife Height
Adjustment Thread catcher position and knife height .05.17 Requirement When the thread trimmer is in resting position, 1. the front edges of the thread catcher 3 and the knife 5 must be ﬂ ush with each other. 2. the upper edges of the thread catcher 3 and the knife 5 must be even. Fig.
Page 110: Knife Pressure
Adjustment Knife pressure .05.18 Requirement When the point of the thread catcher 4 is 6 mm in front of the front edge of the knife 4, the cutting edge of the knife must lightly press against the thread catcher 4. 6 mm Fig.
Page 111: Bobbin Thread Clamp Spring
Adjustment Bobbin thread clamp spring .05.19 Requirement The clamp spring 1 must 1. not be pressed down during the movement of the thread catcher. 2. clamp the bobbin thread reliably after it is cut 3. not obstruct insertion and removal of the bobbin case. Fig.
Page 112: Manual Cutting Test
Adjustment Manual cutting test .05.20 Requirement 1. When it is moving forward, the thread catcher 1 must not push along the bobbin thread 3 in front of it. 2. At the front point of reversal of the thread catcher 1, the bobbin thread 3 must lie approx.
Page 113: Presser Height
Adjustment Presser height .05.21 Requirement 1. When the take-up lever is at TDC, the needle point must not extend under the presser 1 when the presser 1 is raised. 2. The presser 1 must be aligned laterally so that the sewing thread is blown out from under the presser 1 when the sewing jig is moved into position.
Page 114: Bobbin Winder
Adjustment Bobbin winder .05.22 Requirement 1. When the bobbin winder is switched on, the bobbin winder spindle must move secu- rely with the winder. 2. When the bobbin winder is switched off, friction wheel 5 must not be driven by drive wheel 1.
Page 115: Needle Thread Tension Release
Adjustment Needle thread tension release .05.23 Requirement For the tension release, the distance between the tension disks must be 0.5 mm. 0,5 mm Fig. 13 - 24 ● Turn screw 1 (nut 2) according to the requirement.
Page 116: Thread Check Spring And Slack Thread Regulator
Adjustment Thread check spring and slack thread regulator .05.24 Requirement 1. The stroke of thread check spring 7 must be completed when the needle point penet- rates the material (travel of the spring approx. 7 mm). 2. When the thread loop is at its largest when going round the hook, the thread check spring 7 must be lifted slightly above support 1.
Page 117: Sewing Head Lifting Cylinder
Adjustment Sewing head lifting cylinder .05.25 Requirement The up and down movement of the sewing head must be uniform. Fig. 13 - 26 ● Insert the sewing head and connect. (See chapter 13.04 Removing/inserting sewing head). ● Adjust the speed (screw 1) and shock absorbing action (screw 2) of the upwards move- ment of the sewing head, and the speed (screw 3) and shock absorbing action (screw 4) of the downwards movement of the sewing head according to the requirement.
Page 118: Hook Lubrication
Adjustment Hook lubrication .05.26 Requirement When the machine is running, after approx. 10 seconds a ﬁ ne line of oil must form on a paper strip 2 held next to the hook. Fig. 13 - 27 ● Unscrew the hook compartment cover. ●...
Page 119 Adjustment ● Run the sewing motor for 2 – 3 minutes. ● With the motor running, hold a strip of paper 2 next to the hook and check the requirement. ● If necessary, adjust the oil supply with screw 3. ●...
Page 120: Adjusting The Folding, Feed And Stacker Devices
Adjustment Adjusting the folding, feed and stacker devices Aligning the sewing jig .06.01 Requirement The lowered sewing jig must lie evenly and lightly on the table top at both the folding and the sewing stations, and hold the workpiece securely. Fig.
Page 121: Height Of The Pocket Plate Guide
Adjustment Height of the pocket plate guide .06.02 Requirement The lowered pocket plate must be parallel to the top edge of the table. Fig. 13 - 29 ● Check the requirement using a metal ruler. ● Loosen screws 1 and 2. ●...
Page 122: Aligning The Pocket Plate Arm
Adjustment Aligning the pocket plate arm .06.03 Requirement The lowered pocket plate 4 should be resting evenly on the table top. Fig. 13 - 30 ● Loosen screws 1. ● Turn screws 2 (nuts 3) according to the requirement. ● Tighten screws 1. Re-check the height of the pocket plate Chap.
Page 123: Aligning The Pocket Plate Guide
Adjustment Aligning the pocket plate guide .06.04 Requirement Guide 7 must be positioned perpendicular to guide 8 of the sewing jig feed. 90° Fig. 13 - 31 ● Switch on the machine. ● Bring the machine into the basic position. ●...
Page 124 Adjustment 90° Fig. 13 - 32 ● Slide pocket plate gauge 1 to the back and mark front position. ● Loosen screws 3 and 4. ● Turn screw 5 (nut 6) according to the requirement.
Page 125: Front Pocket Plate Position
Adjustment Front pocket plate position .06.05 Requirement When the folder is positioned at zero point, the adjustment holes of the pocket plate and the sewing jig must be aligned. Fig. 13 - 33 ● Switch on the machine. ● Bring the machine into the basic position. ●...
Page 126: Monitoring The Sewing Jig Feed
5 mm down or more than the value of measurement x up. 2. Initiator 3 should be positioned 0.2 mm below cam switch 1. PFAFF 3588-05/020: X = 260 mm PFAFF 3588-15/020: X = 290 mm Fig. 13 - 34 ●...
Page 127: Positioning The Edge Folding Unit
Adjustment Positioning the edge folding unit .06.07 Requirement When the edge folding unit and pocket plate are lowered 1. Folder arm 4 must be parallel with pocket plate arm 3 and the table top. 2. The pins in folder arm 4 and the bushes 2 in pocket plate gauge 1 must be aligned, and 3.
Page 128 Adjustment Fig. 13 - 36 ● Carry out the adjustment in accordance with requirements 1 and 2 by twisting and mo- ving folder arm 4 and by twisting screws 6. ● Tighten screws 5. ● Turn shock absorber 7 (nut 8) according to requirement 3. ●...
Page 129: Aligning The Die
Adjustment Aligning the die .06.08 Requirement When the folder is lowered and the pocket plate is raised at the same time, 1. the bottom edges of the die’s 1 strips must be at a distance of approx. the thickness of the fabric under the underside of the pocket plate. 2.
Page 130: Control Sequence Of The Folder Plates
Adjustment Control sequence of the folder plates .06.09 Pocket style 1. Switching a + b a + b a + b a + b a + b position 2. Switching c + d c + d + e c + d c + d + e c + d position...
Page 131: Position Of Folder Plates
Adjustment Position of folder plates .06.10 Requirement 1. The front edges of the folder plates 1 must be parallel to the die 4. 2. In the initial position, the folder plates 1 must be positioned on all sides approx. 0.1 mm under the lower edges of the strips of the die 4. Fig.
Page 132: Position Of Corner Folders
Adjustment Position of corner folders .06.11 Requirement 1. In folder position, the corner folders 4 must be parallel under the slanted side of the folder plate and overlap by 1 to 2 mm. 2. The corner folders 4 must be positioned 1 to 2 mm under the folder plates depending on the fabric thickness.
Page 133: Aligning The Seam In Relation To The Pocket
Adjustment Aligning the seam in relation to the pocket .06.12 Requirement The seam is to be at the same distance on all sides to the pocket edge. Fig. 13 - 41 ● Switch on the machine. ● Using parameters "608" and "609" adjust the seam in accordance with the requirement, see Chapter 13.10 Parameter settings.
Page 134: Seam Backtack Distance
Adjustment Seam backtack distance .06.13 Requirement The distance between the seam backtack and the pocket opening is to be approx. 1 mm. Fig. 13 - 42 ● Adjust stops 1 (screws 2) on the pocket plate according to the requirement.
Page 135: Stacking Device
Adjustment Stacking device .06.14 Requirement When it is in operating position, the stacking device 2 must hold the workpiece with the least amount of pressure possible. Fig. 13 - 43 ● Adjust the pressure at pressure reducing valve 1 according to the requirement. To carry out the adjustments, the outputs Y 52 and Y 51 must be switched, see Kapitel 13.08 Servicemenu.
Page 136: Aligning The Feed Rollers
Adjustment Aligning the feed rollers .06.15 Requirement The lowered feed follers 4 must rest lightly and evenly on the table top, and be positioned parallel to the front edge of the table. Fig. 13 - 44 ● Turn screws 1 (loosen screws 2 slightly) and the plunger of the cylinder 3 according to the requirement.
Page 137: Shaping Folder Plates
Adjustment Shaping folder plates New installation / self-manufacture of folder plates .07 .01 1, 4 30° 30° Fig. 13 - 45 ● Make and/or install the folder plates according to Fig. 13-45. When newly installing or making the folder plates, make sure that they lie be- hind the corners of the pocket plate by at least the amount of the fabric thick- ness on the marked spots.
Page 138: Slanting The Lateral Folder Plates
Adjustment Slanting the lateral folder plates .07 .02 Do not begin with this work process until the adjustments in chapters 13.06.12 Aligning the seam in relation to the pocket and 13.06.13 Seam backtack dis- tance have been carried out! 30° 30°...
Page 139: Service Menu
Adjustment Service menu The status of the digital and analog inputs is displayed in the service menu. The outputs can be set or reset manually. In addition it is also possible to call up functions for carrying out a cold start, for loading the operating program and for setting the control panel. ●...
Page 140: Coldstart
Adjustment Control panel settings This function is used to call up a menu for changing the display contrast and for switching the key tone on or off, see Chapter 8.08 Setting the control panel. Adjusting the zero points This function is used to call up a menu for setting the zero points, see Chapter 8.09 Adjus- ting the zero points.
Page 141: Loading / Updating The Operating Program
Adjustment Loading / updating the operating program .08.02 To boot a new machine software, a sd-card with the needed ﬁ les has to be plugged in the sd-slot of the control panel. During the loading of the operating program all data in the machine memory is deleted! ●...
Page 142: Sewing Motor Adjustments
Adjustment Sewing motor adjustments ● Switch on the machine. ● Call up the input mode. ● Call up the "sewing motor adjustments". Description of the functions Conclude input This function is used to conclude the input and change to the sewing mode. Speed adjustment This function is used to increase or reduce the set speed.
Page 143: Parameter Settings
Adjustment Parameter settings All parameters, which can be altered, are shown in the list of parameters, see Chapter 13.10.02 List of parameters. A description of how to select parameters and alter the values is given below. Selecting and altering parameters. .10.01 ●...
Page 144: List Of Parameters
Adjustment List of parameters .10.02 Bobbin thread monitor 0 - 3 (0 = off; 1 = counter; 2 = sensor; 3 = sensor +stop) Needle thread monitor 0 -1 (0 = off; 1 = on) Fade-out stitches needle thread monitor. The number 0 –...
Page 145 Adjustment Uni-material 0 - 3 This parameter changes the function of the loading switch 0 = reverse suction air and ventilate pocket plate 1 = reverse suction air 2 = reverse ventilation pocket plate, 1st position: ven- tilated 3 = reverse ventilation pocket plate, 1st position: down Basic position pocket plate 0 - 1 0 = forwards;...
Page 146 Adjustment Slide conﬁ guration Program station 4 0 - 15 Y9 = value 8 Y8 = value 4 Y7 = value 2 Y6 = value 1 Calculate sum of valves to be switched. (e.g.: Switch valves Y9 and Y8 -> 8 + 4 = 12) Tilt sewing head 0 - 1 0 = off;...
Page 147 Adjustment NIS (carriage start) [°], see Chap. 13.10.03 80 – 150 Take-up lever tdc [°] 70 – 90 Thread trimming on [° ] 160 – 360 Point at which impulse for thread trimming is given to thread trimming valve is changed (° = degrees after tdc needle bar).
Page 148 Adjustment Delay time for stacker frame back [0.01s] 0 - 999 The parameter is used to enter the delay time bet- ween stacker roller roll slowly and stacker frame back. Time for folder slide back [0.01s] 0 - 999 The parameter is used to enter the delay time for the folder slide.The time should be set so that the folder does not move up until the folder plate is in its rear end position.
Page 149: Carriage Start (Nis)
Adjustment Carriage start .10.03 (NIS) This function changes the time for starting the motors of the jig drive (º = degree after t.d.c. needle bar). Needle at t.d.c. 0° Needle pierces the material, Needle leaves the material, carriage stops, carriage start at approx. 270° command for carriage start is given at approx.
Page 150: Zig-Zag Delay On/Off
Adjustment Zig-zag delay on/off .10.04 Due to the delay of the valve and cylinder, output of the commands for DELAY ZIGZAG ON and OFF must be delayed as a function of the speed. Zick-Zack on Zick-Zack off Delay Delay too Delay too Delay Delay too...
Page 151: Control
Control unit Control Basic setting / Diagnosis / Pin assignment Basic control unit A20 .01.01 In the factory, the basic control unit is equipped with the necessary operating and ramp software. This may only be replaced by appropriately trained person- nel.
Page 152 Control unit Operation indicators/Voltage supply LEDs for various operating voltages are provided on top of the device (see sticker on the device). These LEDs are for + 12V, + 15.1V and + 24V. Fuses 2,0 AT / 5V / CPU 6,3 AT / 24V / Periphery 0,5 AT / 16V / Control panel 1,25 AT / 230V / Main...
Page 153: Sewing Drive A22
Control unit X11 (Main drive) Signal Signal Puls + direction + Fkt1 + Fkt2 + Vex + Inp2 + Inp1 + A_OC R1_A B_OC R1_B I_OC R2_A R2_B Sewing drive A22 .01.02 Before leaving the factory, the sewing drive controller is equipped with the ne- cessary operating software.
Page 154 Control unit X3 (Interface) Signal Signal TxD\ RxD\ Index Index\ REF1 REF1\ REF2 REF2\ X1 or X14 (motor) Signal...
Page 155: Stepping Motor Drive A21
Control unit Stepping motor drive A21 .01.03 The stepping motor controller has the following initial setting: DIP switch Step no.: 1000 Step no.: Current reduction active Enable Rotary switch Position B ==> phase current 5.4 A For information on the status indications via LED please refer to chapter 14.02.05 Errors –...
Page 156: Stacker Motor Drive
Control unit Stacker motor drive .01.04 Before leaving the factory, the stacker motor drive has been set and/or program- med to meet the requirements of this machine. It may only be replaced by a programmed drive. Operation controls LED H1 (yellow) LED H2 (green) Discription Power off, no function...
Page 157: Description Of The Error Messages
Control unit Description of the error messages General errors .02.01 Display Description ERROR: 3 Error in allocation EMS memory ERROR: 4 C167 not reacting ERROR: 5 Boot ﬁ le (c167boot.bin) cannot be opened ERROR: 6 Error in ﬂ ash-programming ERROR: 7 Error when opening a ﬁ...
Page 158 Control unit Display Description ERROR: 242 (cause) Move to folder blocked ERROR: 243 (cause) Move from folder to mach. zero point blocked ERROR: 244 (cause) Move from folder to stacker point blocked ERROR: 245 (cause) Move to stacker point blocked ERROR: 246 (cause) Tacting blocked ERROR: 247 (cause)
Page 159: Can-Errors
Control unit Display Description ERROR: 332 Check-point not permitted ERROR: 341 Sewing motor error, (#sewing motor error) (see Chapter 14.02.04 Sewing motor errors) ERROR: 342 Program incomplete (# program number) ERROR: 343 Program too large (# program number) ERROR: 344 Program does not exist (# program number) ERROR: 345...
Page 160: Stitch Generation Error
Control unit Stitch generation error .02.03 Display Description Incorrect machine identiﬁ cation Section "jig type" or section "obstacle" missing or on wrong place Increment too large Program end without thread trimming Impermissible stitch length data Incorrect element in geometrical data set Quick motion although machine is sewing Impermissible stitch length data Impermissible stitch length data...
Page 161: Sewing Motor Errors
Control unit Sewing motor errors .02.04 Display Description Transmission error Timeout serial interface Check sum error in incoming data Timeout command (48) Timeout-slave expired (command string incomplete) (49) Incorrect command code (50) Framing or parity error (51) Check sum incorrect (52) Incorrect date request (53)
Page 162: Errors - Stepping Motor Drive
Control unit Errors – Stepping motor drive .02.05 If problems occur with the stepping motor drive during the operation, an error might have occurred in the stepping motor controller. The error message is indicated by LEDs on the stepping motor controller. Meaning 01 ROT.
Page 163: Errors - Stacker Drive
Control unit Errors - Stacker drive .02.06 If problems occur with the stacker drive during operation, an error might have occurred in the motor drive. In this case, a ﬂ ashing LED on the motor controller indicates the error. H1(yellow) Condition/ Correction/ ﬂ...
Page 164: List Of Outputs And Inputs
Control unit List of outputs and inputs CAN-Nodes 1 .03.01 Output Term Function Remark OUT1 Y1U1 Pocket plate forwards Impulse valve OUT2 Y1U2 Pocket plate backwards Impulse valve OUT3 Y2U1 Pocket plate up Impulse valve OUT4 Y2U2 Pocket plate down Impulse valve OUT5 Pocket plate ventilation on...
Page 165: Can-Nodes 2
Control unit CAN-Nodes 2 .03.02 Output Term Funktion Remark OUT1 Sewing foot down, thread clamp open Valve OUT2 Y31U1 Raise sewing head Impulse valve OUT3 Y31U2 Lower sewing head Impulse valve OUT4 Thread tension on Solenoid OUT5 Blower needle cooling on Valve OUT6 Zig-zag on (prog.
Page 166: Can-Nodes 3
Control unit CAN-Nodes 3 .03.03 Output Term Funktion Remark OUT1 OUT2 Label holding jig open Valve (with manual label feed) Swing folder slide 3 (with folder slide 4) OUT3 Y12U1 Flap position off or var. sewing slit narrow Impulse valve OUT4 Y12U2 Flap position on or var.
Page 167: Special Outputs
Control unit Special outputs .03.04 Term Funktion Remark Stacker motor forwards slowly Stacker motor backwards slowly Stacker motor forwards quickly Stand up Stand down Boot key This work may only be carried out by properly instructed personnel! Do not touch any live parts! Danger to life through electric voltage!
Page 168: Pneumatics-Switch Diagram
Pneumatics-switch diagram 95-775 774-95 Version 26.05.99 Part 1 Pneumatics-switch diagram The control elements and valves are in the machine‘s basic position.Main switch -ON, compressed air -ON...
Page 169 95-775 774-95 Pneumatics-switch diagram Part 2 Version 26.03.99...
Page 170 Pneumatics-switch diagram 95-775 774-95 Version 04.11.15 Part 3...
Page 171 95-775 774-95 Pneumatics-switch diagram Part 4 Version 26.03.99...
Page 172 Pneumatics-switch diagram 95-775 774-95 Version 26.05.99 Part 5...
Page 173 95-775 774-95 Pneumatics-switch diagram Part 6 Version 26.03.99...
Page 174 Pneumatics-switch diagram 95-778 520-95 Version 19.05.06...
Page 175: Circuit Diagrams
Reference list Stromlaufpläne Circuit diagrams Reference list for circuit diagrams Stepping motor 1 Stepping motor 2 Sewing motor Stacker motor Height-adjustment motor Suction motor Ventilator control cabinet CAN node 1 CAN node 2 CAN node 3 Controller BS 3 Stepping motors end phase (dual output ampliﬁ er) Sewing motor, end phase Synchronizer Needle thread monitor, monitoring results...
Page 176 Inputs E1.1 Pocket plate at front E1.2 Pocket plate at rear E2.2 Pocket plate down E5.1 Folder up E5.2 Folder down E12.2 Flap position off / sewing slit wide Linkage monitoring Jig with obstacles Presser foot up E31.1 Sewing head lifted E31.2 Sewing head lowered E35.1...
Page 177 Connections Distribution strip 230 V and 24 V Neutral position SM1 Neutral position SM2 Feed roller down (stacker) Feed roller up (stacker) Central electric plug sewing head E31.1 (sewing head lifted) E31.2 (sewing head lowered) K32 (Thread tension is released) tdopp1 and tdopp2 (double-start keys) E54.1 and E54.2 (frame up/down) Foot switch - suction key (tsaug )
Page 178 Outputs Y1.1 Pocket plate at front Y1.2 Pocket plate at back Y2.1 Pocket plate on Y2.2 Pocket plate off Pocket plate ventilation on Y5.1 Folder up Y5.2 Folder down Corner folder at front Edge folder 1 at front Edge folder 2 at front Edge folder 3 at front Suction on No pressure on label retaining clamp, or it is open...
Page 179 91-191 367-95 Terminals X 1 Version 08.12.00...
Page 180 Cirguit diagrams 91-191 570-95 Version 02.05.12 Part 1...
Page 181 91-191 570-95 Cirguit diagrams Part 1a Version 02.05.12...
Page 182 Cirguit diagrams 91-191 570-95 Version 02.05.12 Part 2...
Page 183 91-191 570-95 Cirguit diagrams Part 2a Version 02.05.12...
Page 184 Cirguit diagrams 91-191 570-95 Version 02.05.12 Part 3...
Page 185 91-191 570-95 Cirguit diagrams Part 4 Version 02.05.12...
Page 186 Cirguit diagrams 91-191 570-95 Version 02.05.12 Part 5...
Page 187 91-191 570-95 Cirguit diagrams Version 12.12.12 Part 6...
Page 188 Cirguit diagrams 91-191 570-95 Version 02.05.12 Part 7...
Page 189 91-191 570-95 Cirguit diagrams Part 8 Version 02.05.12...
Page 190 PFAFF Industriesysteme und Maschinen AG Hans-Geiger-Str. 12 - IG Nord D-67661 Kaiserslautern Phone: +49 - 6301 3205 - 0 Fax: +49 - 6301 3205 1386 E-mail: info@pfaff-industrial.com Printed in Germany...

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