Pfaff 3582-2/01 Instruction Manual
  1. Manuals
  2. Brands
  3. Pfaff Manuals
  4. Sewing Machine
  5. 3582-2/01
  6. Instruction manual
Pfaff 3582-2/01 Instruction Manual

Pfaff 3582-2/01 Instruction Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

3582
-2/01

Instruction Manual

This instruction manual applies to machines from the
following serial numbers onwards:
# 006141101
296-12-18 572/002
Betriebsanleitung engl. 03.2002

Advertisement

Table of Contents
loading

Related Manuals for Pfaff 3582-2/01

Summary of Contents for Pfaff 3582-2/01

  • Page 1: Instruction Manual

    3582 -2/01 Instruction Manual This instruction manual applies to machines from the following serial numbers onwards: # 006141101 296-12-18 572/002 Betriebsanleitung engl. 03.2002...
  • Page 2 This instruction manual applies to all versions and subclasses listed under "Specifications". Reprinting, copying or translation of PFAFF instruction manuals, whether in whole or in part, is not permitted without our prior permission and not without written indication of the source.

  • Page 3: Table Of Contents

    Table of contents Contents ..................Chapter Register 01 Safety ........................... 1 Register 02 Proper use ........................2 Specifications ....................... 3 Disposal of the machine ....................4 Transport, packaging and storage ................. 5 Explanation of the symbols ..................6 Register 03 Controls ........................

  • Page 4: Register 01

    Register 01 Contents ..................Chapter Safety ........................1 - 1 Directives ........................1 - 1 General notes on safety .................... 1 - 1 Safety symbols ......................1 - 2 Important points for the user ..................1 - 2 Operating and specialist personnel ................1 - 3 .05.01 Operating personnel ....................

  • Page 5: Safety

    Safety Safety Regulations This machine is constructed in accordance with the European regulations indicated in the conformity and manufacturer's declarations. In addition to this instruction manual, please also observe all generally accepted, statutory and other legal requirements, including those of the user's country, and the applicable pol- lution control regulations! The valid regulations of the regional social insurance society for occupational accidents or other supervisory authorities are to be strictly adhered to!

  • Page 6: Safety Symbols

    ● The user must ensure that none of the safety devices are removed nor put out of work- ing order. ● The user must ensure that only authorized persons operate and work on the machine. For further information please refer to your PFAFF agency. 1 - 2...
  • Page 7 Safety Notes for operating and technical staff Operating staff .05.01 Operating staff are the persons responsible for setting up, operating and cleaning the mach- ine and for removing any disturbances in the sewing area. The operating staff are obliged to observe the following points, and must: ●...

  • Page 8: Danger Warnings

    Safety Danger warnings A working area of 1 m must be kept free both in front of and behind the mach- ine, so that easy access is possible at all times. Never put your hands in the sewing area during sewing! Danger of injury by the needle! Do not leave any objects on the table during adjustment work! Objects can be caught in the machine or flung out!
  • Page 9 Safety Fig. 1 - 01 Do not operate the machine without take-up lever guard 1! Danger of injury due to movement of the take-up lever! Do not operate the machine without covers 2 and 3! Danger of injury from running drive belts! Do not switch on the machine when cover plate 4 is retracted! Danger of injury in hook area! During operation do not place hands in the swing area of stacker 5!

  • Page 10: Register 02

    Register 02 Contents ..................Chapter Proper use ........................ 2 - 1 Specifications ......................3 - 1 Disposal of the machine ..................4 - 1 Transport, packaging and storage ................5 - 1 Transport to the customer’s premises ............... 5 - 1 Transport within the customer’s premises ..............

  • Page 11: Proper Use

    Proper use Proper use The PFAFF 3582-2/01 is a mechanised sewing unit for manufacturing plackets and pocket piping in the clothing industry Any and all uses of this machine which have not been approved of by the manufacturer are considered to be inappropriate! The manufacturer cannot be...

  • Page 12: Specifications

    Specifications ▲ Specifications Specifications Speed: ....................... 2100 s.p.m. Stitch length: ......................2.5 mm Stitch type: ........................301 Needle system: ......................134 Needle size: ....................80 – 100 Nm Sewing motor: ................See Motor Service Manual Connection voltage: ................230 V, 50 – 60 Hz A/C Power requirement: ....................

  • Page 13: Disposal Of The Machine

    Disposal of the machine Disposal of the machine ● The proper disposal of the machine is the responsibility of the customer. ● The materials used for the machine are steel, aluminium, brass and various plastics. The electrical equipment consists of plastics and copper. ●...

  • Page 14: Transport, Packaging And Storage

    Transport, packaging and storage Transport, packaging and storage Transport to the customer’s premises Within Germany, machines are delivered without packaging. Machines for export are packaged. Transport within the customer’s premises The manufacturer bears no liability for transport within the customer’s premises or to the location of use.

  • Page 15: Explanation Of The Symbols

    Explanation of the symbols Explanation of the symbols In this Instruction Manual, tasks to be carried out and important information are drawn to your attention by symbols. The symbols have the following meanings: Note, information Cleaning, care Lubrication Servicing, repairing, adjustment, maintenance (only to be carried out by specialist personnel) 6 - 1...

  • Page 16: Register 03

    Register 03 Contents ................Chapter - Page Controls ........................7 - 1 Main switch ....................... 7 - 1 Catch of the folding unit ....................7 - 2 Balance wheel ......................7 - 3 Control panel ......................7 - 4 Foot switch ........................ 7 - 7...

  • Page 17: Controls

    Controls Controls Main switch ● Switch the machine on or off by turning main switch 1. The motor control switch 2 must always be switched on. Fig. 7 - 01 7 - 1...

  • Page 18: Catch Of The Folding Unit

    Controls Catch of the folding unit Fig. 7 - 03 ● After lifting catch 1 the folding unit can be retracted. 7 - 2...

  • Page 19: Balance Wheel

    Controls Balance wheel Fig. 7 - 04 ● Balance wheel 1 is used to adjust the needle bar, e.g. when changing the needle. When sewing begins, the needle bar must be positioned 1 mm after t.d.c. If necessary, set the needle bar in the right position using balance wheel 1 (LED 2 must be on).

  • Page 20: Control Panel

    Controls Control panel Fig. 7 - 05 The machine’s control panel consists of a touch screen monitor 1 where the functions can be selected by touching the appropriate function symbol. The display on the monitor is dependent on the operating condition of the machine. In addition to function symbols, fields are also displayed, where it is possible to enter a value (e.g.
  • Page 21 Controls Basic display screen Explanation of the symbols Flap By touching this symbol a menu is opened for entering the required flap. Further functions of this menu are explained in Chapter 9.07 Entering flap values. Cycle By touching this symbol a menu is opened for entering a work cycle. Further functions of this menu are explained in Chapter 9.09 Entering work cycle.
  • Page 22 Controls Explanation of further symbols: Below further symbols are explained, which are displayed in different operating conditions. The functions shown are the same in every operating condition. Needle thread and bobbin thread knife With this function the threads can be cut and trapped. ●...

  • Page 23: Foot Switch

    Controls Foot switch ● The function of the foot switch 1 depends on the setting in the machine configuration. ● With foot switch 2 the functions carried out with foot switch 1 are cancelled step by step. ● After sewing starts, a sewing stop is carried out by operating foot switch 2.
  • Page 24 Controls On the control panel the functions of foot switch 1 can be adapted to various requirements when placing the workpiece as follows. ● Switch on the machine. ● Select the basic screen display by touching the monitor screen. ● Select the service level by touching the symbol technics/service. ●...
  • Page 25 Controls ● First the right and then the left flap clamp is closed. Number of operations/steps functions Move main clamps forwards Lower both main clamps Lower folding unit/engage folding slide Close right flap clamp Close left flap clamp Sewing start ●...
  • Page 26 Controls ● With the function More a menu for selecting further functions is opened. ● The stacker function is generally switched off. When the stacker function is switched off, the automatic material recognition function of the main clamp is also switched off. ●...

  • Page 27: Register 04

    Register 04 Contents ................Chapter - Page Installation and commissioning .................. 8 - 1 Installation ........................8 - 1 .01.01 Mounting the bearing plate ..................8 - 2 .01.02 Connecting the vacuum system ................. 8 - 2 .01.03 Mounting the stacker ....................8 - 3 .01.04 Mounting the reel stand ....................

  • Page 28: Installation And Commissioning

    Installation and commissioning After unpacking the machine, examine it for any transport damages. If there are any damages, inform the carrier and your local PFAFF agency. The machine must only be installed and commissioned by qualified personnel! All relevant safety regulations must be strictly adhered to!

  • Page 29: Mounting The Bearing Plate

    Installation and commissioning Mounting the bearing plate .01.01 ● Attach the bearing plate 1 to the sewing table with screws 2. Fig. 8 - 02 Connecting the vacuum system .01.02 ● Place the tube delivered for the vacuum system on the connection piece and fa- sten it with clip 1.

  • Page 30: Mounting The Stacker

    Installation and commissioning Mounting the stacker .01.03 Fig. 8 - 04 ● Attach the stacker 1 to the frame with screws 2 (four screws). ● Connect pneumatic tubes as shown in the circuit diagram. 8 - 3...

  • Page 31: Mounting The Reel Stand

    Installation and commissioning Mounting the reel stand .01.04 Fig. 8 - 05 ● Mount the reel stand as shown in the above illustration. Commissioning ● Clean the entire machine thoroughly, checking the electric leads and pneumatic connection tubes for any damage. ●...

  • Page 32: Switching The Machine On/Off

    Installation and commissioning Switching the machine on/off Fig. 8 - 06 Fig. 8 - 07 ● Open the main air supply 1. ● Check the air pressure and adjust if necessary (see Chapter 11.04 Checking/adjusting the air pressure). ● Turn main switch 2 to position "I". Switch 3 of the motor control unit must always be switched on.

  • Page 33: Pc Interfaces

    Installation and commissioning PC interfaces Fig. 8 - 08 Fig. 8 - 09 ● Parallel interface 1 on control panel. ● Serial interface 2 on control unit in switch box. 8 - 6...

  • Page 34: Register 05

    Register 05 Contents ................Chapter - Page Setting up ........................9 - 1 Inserting the needles ....................9 - 1 Winding the bobbin thread / adjusting the preliminary thread tension ......9 - 2 Changing the bobbin / adjusting the bobbin thread tension .......... 9 - 3 Threading the needle thread / adjusting the needle thread tension .......

  • Page 35: Setting Up

    Setting up Setting up All instructions and regulations in this instruction manual must be observed. Special attention must be given to all safety regulations! All setting-up work must only be done by personnel with the necessary training. Inserting the needles Switch the machine off! Danger of injury if the machine suddenly starts running!

  • Page 36: Winding The Bobbin Thread / Adjusting The Preliminary Thread Tension

    Setting up Winding the bobbin thread / adjusting the preliminary thread tension Fig. 9 - 02 ● Place empty bobbin 1 on spindle 2. ● Thread up as shown in Fig. 9-02 and wind the thread around bobbin 1 a few times in a clockwise direction.

  • Page 37: Changing The Bobbin / Adjusting The Bobbin Thread Tension

    Setting up Changing the bobbin / adjusting the bobbin thread tension Fig. 9 - 03 ● Once the number of stitches entered beforehand has been reached, the corresponding symbol appears on the screen and the sewing operation stops, see Chapter 10.02 Error signals.

  • Page 38: Threading The Needle Thread / Adjusting The Needle Thread Tension

    Setting up Threading the needle thread / adjusting the needle thread tension Fig. 9 - 04 ● Switch off the machine. ● Retract the folding unit. ● Thread both needle threads as shown in the above illustration. ● Adjust the needle thread tension by turning knurled screws 1 and 2. 9 - 4...

  • Page 39: Changing The Interfacing Tape

    Setting up Changing the interfacing tape Fig. 9 - 05 ● Insert the interfacing tape as shown in Fig. 9-05. ● Switch on the machine. ● Select the basic display by touching the screen. ● Select one of the Pocket functions by touching the appropriate symbol. ●...

  • Page 40: Display Settings

    Setting up Display settings Selecting the language .06.01 ● Switch on the machine. ● Select the basic display by touching the screen. ● Select the Technics/Service function by touching the appropriate symbol. ● Select the Display function. ● Select the choice of languages by touching the appropriate symbol. ●...

  • Page 41: Entering The Flap Values

    Setting up Entering the flap values ● Switch on the machine. ● Select the basic display by touching the screen. ● Select the menu for entering the flap values by touching the appropriate symbol. Basic display for entering flaps For the fields described below, a number field can be selected by touching the appropriate field.
  • Page 42 Setting up ● After the flap length has been entered, an extended menu can be selected with the Extra function. Here the distance to the flap is set, at which the main clamp moves at a reduced speed until the flap has been sewn on. ●...
  • Page 43 Setting up ● By touching the appropriate flap symbol, select which flap is to be sewn (OFF), or which flap is to be sewn first when the flaps are sewn alternately (ON). Right front jacket section, Left front jacket section, front positioning point back positioning point (active)

  • Page 44: Entering Pocket Values

    Setting up Entering pocket values ● Switch on the machine. ● Select the basic display by touching the screen. ● Select the menu for entering the appropriate pocket value by touching one of the symbols. 4 pockets can be entered independent of each other. The entry described below is the same for all pockets.

  • Page 45: Entering The Work Cycle

    Setting up ● By touching the appropriate field, set the positioning point for the pocket. The screen display corresponds to the projection of the positioning point on the cover plate of the machine. The selected positioning point is shown by the “finger”. The functions of the other symbols are not dependent on the menu and are described in Chapter 7.04 Control panel.

  • Page 46: Changing The Folding Unit

    Setting up Changing the folding unit Fig. 9 - 06 ● Switch off the machine. ● Loosen screws 1. ● Pull the folding unit 2 out of its holder and insert the desired folding unit, e.g. folding unit for single piping. The folding unit (single or double piping) is recognized automatically.

  • Page 47: Switch On Bobbin Thread Counter / Enter Bobbin Thread Length

    Setting up Switch on bobbin thread counter / enter bobbin thread length ● Switch on the machine. ● Select the basic display by touching the screen. ● By touching the appropriate symbol select the Technics/Service function. ● Select the Options function. ●...

  • Page 48: Register 06

    Register 06 Contents ................Chapter - Page Sewing ........................10 - 1 Re-setting the piece counter ..................10 - 1 Error signals ......................10 - 2...

  • Page 49: Sewing

    Sewing Sewing The machine must be installed and connected in accordance with Chapter 8 Installation and Commissioning. ● Setting up the machine, see Chapter 9 Setting up. ● By operating the foot switch, insert the material step by step and trigger off the sewing start.
  • Page 50 Sewing Error signals The following symbols may appear on the screen during sewing. They indicate the corresponding errors. Symbol Error Correction Flap seam switched on but no Insert flap flap inserted. Thread error. Re-thread needle thread. Carry out sewing start. Incorrect needle position.

  • Page 51: Register 07

    Register 07 Contents ................Chapter - Page Care and maintenance ................... 11 - 1 Cleaning the machine ....................11 - 2 Cleaning the hook ....................11 - 3 Checking the oil level ....................11 - 3 Checking/adjusting the air pressure ................. 11 - 4 Cleaning the air filter of the air-filter/lubricator ............

  • Page 52: Care And Maintenance

    Care and maintenance Care and maintenance Clean the entire machine ................once a week Clean the hook compartment ............... several times daily Check the oil level ................... daily, before use Grease the clamp guides ................every 2 months Check the air pressure ................daily, before use Clean the air filter of the air filter/lubricator ..........

  • Page 53: Cleaning The Machine

    Care and maintenance Cleaning the machine The required cleaning intervals for the machine depend on the following factors: ● Single or multi-shift operation ● Amount of dust caused by the workpiece Optimum cleaning instructions can therefore only be given for each case individually. Fig.

  • Page 54: Cleaning The Hook

    1. Only use oil with a mean viscosity of 22.0 mm²/s at 40ºC and a density of 0.865 g/cm³ at 15º C! We recommend PFAFF Fig. 10 - 03 sewing machine oil, part no. 280-1-120 144. 11 - 3...

  • Page 55: Checking/Adjusting The Air Pressure

    Care and maintenance Checking/adjusting the air pressure ● Before operating the machine, always check the air pressure on gauge1. ● Gauge 1 must show a pressure of 6 bar. ● If necessary adjust to this reading. ● To do so, pull knob 2 upwards and turn it so that the gauge shows a pressure of 6 bar.

  • Page 56: Greasing The Clamp Guide

    Care and maintenance Greasing the clamp guide Switch off the machine and take precautions to prevent it being switched on again! Only use Isoflex Topas L32 heavy-duty grease, part no. 280-1-110 210. ● Grease the guides with a grease nipple using a grease gun every 2 months for single-shift operation and once a month for two-shift operation.

  • Page 57: Adjustment

    Adjustment Adjustment Notes on adjustment All following adjustments are based on a fully assembled machine and may only be carried out by expert staff trained for this purpose. Machine covers, which have to be removed and replaced to carry out checks and adjustments, are not mentioned in the text.

  • Page 58: Opening Up The Sewing Head

    Adjustment Opening up the sewing head Turn off the compressed air supply! Switch off the machine and take measures to prevent it being switched on again! The opened sewing head must be prevented from falling back down with support 6! If the sewing head falls down suddenly there is a danger of being crushed between the sewing head and table top! Fig.

  • Page 59: Preliminary Adjustment Of The Needle Height

    Adjustment Preliminary adjustment of the needle height .05.01 Requirement When the needle bar is at t.d.c. there should be a distance of approx. 15 mm between the needle points and the needle plate. 15 mm Fig. 12- 02 ● Without twisting it, adjust needle bar 1 (screw 2) in accordance with the requirement. 12 - 3...

  • Page 60: Position Of The Needles To The Needle Hole

    Adjustment Position of the needles to the needle hole .05.02 Requirement Both needles should enter the respective needle holes in the centre. Fig. 12 - 03 ● Adjust needle bar 1 (screw 2) in accordance with the requirement. ● If necessary, adjust needle bar 1 (screw 3) in accordance with the requirement. 12 - 4...
  • Page 61 Adjustment 12 - 5...
  • Page 62 Adjustment 0,05 - 0,1 mm 73-013 Fig. 12 - 04 Needle height ● Without twisting it, adjust the needle bar (screw 3) in accordance with the requirement 1. Hook to needle clearance ● Loosen the screws of the hook gear drive through the installation holes (arrows). ●...

  • Page 63: Bobbin Case Opener Stroke

    Adjustment Bobbin case opener stroke .05.04 Requirement At the end of the back stroke of the bobbin opener, the catch 3 of the bobbin case should be at such a distance from the edge of the recess of the needle plate 4 that the thread can pass through unhindered.

  • Page 64: Position Of The Bobbin Thread Cutter

    Adjustment Position of the bobbin thread cutter .05.05 Requirement Bobbin thread cutter 1 should 1. Be positioned in the centre of the needle plate cutout and 2. Must not jut out above the edge of the table top. Fig. 12 - 06 ●...

  • Page 65: Position Of The Needle Thread Cutter

    Adjustment Position of the needle thread cutter .05.06 Requirement The needle thread cutter should be positioned in the centre between the needles at a distance of 3 mm from the needle plate (extended thread catcher 3) and catch the thread reliably. Fig.

  • Page 66: Cutting Device Of The Interfacing Feed Unit

    Adjustment Cutting device of the interfacing feed unit .05.07 Requirement 1. The interfacing should be cut smoothly with the lowest possible cutting pressure. 2. The roller lever should be activated when the bottom knife is lowered. Fig. 12 - 08 ●...

  • Page 67: Basic Position Of The Middle Knife

    Adjustment Basic position of the middle knife .05.08 Requirement The top edge of the cylinder 1 should be approx. 70 mm above the top edge of the machine. 71-058 Fig. 12 - 09 ● Adjust cylinder 1 in accordance with the requirement. 12 - 11...

  • Page 68: Knife Pressure And Angle Of The Middle Knife Blade

    Adjustment Knife pressure and angle of the middle knife blade .05.09 Requirement 1. Middle knife 4 should cut smoothly with the lowest possible knife pressure. 2. Middle knife 4 should be at a slight angle to the counter knife. Fig. 12 - 10 ●...

  • Page 69: Height Of The Middle Knife

    Adjustment Height of the middle knife .05.10 Requirement When the middle knife 5 is at its b.d.c. 1. The bottom edge of the knife holding bar 1 should be 40 mm above the edge of the cast- iron machine head. 2.

  • Page 70: Middle Knife Motion

    Adjustment Middle knife motion .05.11 Requirement When the needle bar is at b.d.c., the middle knife 3 should be at the bottom of its stroke. Fig. 12 - 12 ● Adjust eccentric 1 (screws 2) in accordance with the requirement. 12 - 14...

  • Page 71: Needle Thread Tension Release

    Adjustment Needle thread tension release .05.12 Requirement Tension disks 3 should be 0.5 mm apart when the thread tension is released. 0,5 mm Fig. 12 - 13 ● Align pressure plate 1 in accordance with the requirement. The distance of 0.5 mm is a minimum distance and can be over 1 mm when thick threads are used.

  • Page 72: Thread Check Spring

    Adjustment Thread check spring .05.13 Requirement The movement of the thread check spring 3 should have come to an end when the needle point penetrates the material (spring stroke approx. 7 mm). Fig. 12 - 14 ● Adjust guide stop 1 (screw 2) in accordance with the requirement. For technical reasons it may be necessary to deviate from the specified spring stroke or from the spring tension.

  • Page 73: Hook Lubrication

    Adjustment Hook lubrication .05.14 Requirement After a running time of 10 seconds, a fine oil film should be visible on a paper strip held next to the hook. Fig. 12 - 15 ● Adjust screws 1 in accordance with the requirement. 12 - 17...

  • Page 74: Setting The Reference Point

    Adjustment Setting the reference point .05.15 Requirement When the needle bar is positioned 1 mm after t.d.c., LED 2 should be on. Fig. 12 - 16 ● Bring toothed belt wheel 1 into the position in accordance with the requirement and fit the toothed belt.

  • Page 75: Adjusting The Laser Points

    Adjustment Adjusting the laser points .05.16 Requirement 1. The distance from the needle centre to the front edge of the first laser cross should be 110 mm. 2. The distance from the centre of the middle laser cross to the outer edges of each of the outer laser crosses should be 90 mm.

  • Page 76: Height And Lateral Adjustment Of The Folding Unit

    Adjustment Height and lateral adjustment of the folding unit .05.17 Requirement When lowered, folding unit 3 should be 1. At a distance of 1.5 - 2.3 mm (depending on the material) from the cover plate. 2. Parallel to the top edge of the cover plate and centred to the needles and 3.

  • Page 77: Folding Unit To Needle Clearance

    Adjustment Folding unit to needle clearance .05.18 Requirement When lowered, folding unit 1 should be at a distance of 3 mm from the rear edge of the needle. 3 mm Fig. 12 - 20 ● Shift folding unit 1 (screws 2) in accordance with the requirement. 12 - 21...

  • Page 78: Position Of The Flap Retainers

    Adjustment Position of the flap retainers .05.19 Requirement 1. Flap retainer 5 should be approx. 1 mm above the work surface. 2. The spring pressure should be set so that the flap is held reliably. Fig. 12 - 21 ● Turn screw 1 (nut 2) in accordance with requirement 1. ●...

  • Page 79: Flap Retainer To Needle Clearance

    Adjustment Flap retainer to needle clearance .05.20 Requirement When the folding unit is lowered, the back edge of the flap retainer 1 should be at a distance of 1 mm behind the edge of the needle. 1 mm Fig. 12 - 22 ●...

  • Page 80: Height Of The Main Clamps

    Adjustment Height of the main clamps .05.21 Requirement The front edge of the main clamps 3 should be at a height of 21 mm above the cover plate. 21 mm Fig. 12 - 23 ● Adjust piston rods 1 (nuts 2) in accordance with the requirement. 12 - 24...

  • Page 81: Distance Of Both Main Clamps From The Folding Unit

    Adjustment Distance of both main clamps from the folding unit .05.22 Requirement Both main clamps 1 and 5 should be 1. Parallel to the folding unit over their entire length and 2. At a distance of 0.5 mm from the folding unit. 0,5 mm 0,5 mm 71-050...

  • Page 82: Adjusting The Fold Slider

    Adjustment Adjusting the fold slider .05.23 Requirement 1. Fold sliders 1 should extend 4 mm, parallel to the main clamp. 2. When retracted, the fold sliders should be positioned behind the edge of the main clamp. Fig. 12 - 25 ●...

  • Page 83: Adjusting The Flap Clamps

    Adjustment Adjusting the flap clamps .05.24 Requirement The flap clamps 1 should hold the flaps reliably over the entire length. Fig. 12 - 26 ● Adjust flap clamp 1 (screw 2) in accordance with the requirement. ● Adjust flap clamp pressure with piston rod 3 (nut 4) in accordance with requirement. Repeat the adjustment of the second flap clamp in the same way.

  • Page 84: Basic Position Of The Main Clamps

    Adjustment Basic position of the main clamps .05.25 Requirement 1. In the basic position the main clamps 3 should be at a distance of 302 mm from the centre of the needle. 2. Initiator 1 should be at a distance of 0.3 mm from the contact surface. 71-048 302 mm Fig.

  • Page 85: Preliminary Adjustment Of The Mitre Knives

    Adjustment Preliminary adjustment of the mitre knives .05.26 Requirement 1. The distance between the needle and the tip of the right mitre knife 1 should be approx. 185 mm. 2. The distance between the tips of mitre knives 1 and 2 should be approx. 45 mm. Fig.

  • Page 86: Adjusting The Mitre Knives

    Adjustment Adjusting the mitre knives .05.27 Requirement The cut of the mitre knives should be 1. Centred to the seam, 2. Should not be distorted and 3. Should have a distance on the right and left of approx. 0.5 mm to the seam. 0,5 mm 0,5 mm Fig.

  • Page 87: Adjusting The Sensors

    Adjustment Adjusting the sensors .05.28 Requirement 1. Sensor 1 must be directed to the centre of the reflection surface of the folding unit over the entire length. 2. The two LEDs 4 and 5 must be on. Fig. 12 - 29 ●...

  • Page 88: Summary Of The Functions In The Service Menu

    Adjustment Summary of the functions in the service menu .05.29 Select the service menu with the Technics/Service function . Service settings (code entry required, 8 x “1”) A - Needle thread cutter / clamp B - Middle knife C Interfacing feed D - Stacker (time) E - 2 service level (code entry required, 8 x “9”)

  • Page 89: Register 08

    Register 08 Contents ................. Chapter - Page Pneumatics circuit diagramc ..................13 - 1 Circuit diagrams ......................13 - 8...
  • Page 90 Reference list for the diagrams of the pneumatic systems Solenoid valve Connection Designation Quick adjustment main clamp Q2.6 Vacuum/option stamp Q2.5 Interfacing feed Y13 A/B Q2.4 Stacker forwards/reverse A = 2-arm stacker, B = 3-arm stacker Q2.1 Left flap clamp Q2.0 Right flap clamp Q1.1...
  • Page 91 Pneumatics circuit diagram Version 01.01.2002 Part 1 13 - 2...
  • Page 92 Pneumatics circuit diagram Part 2 Version 01.01.2002 13 - 3...
  • Page 93 Pneumatics circuit diagram Version 01.01.2002 Part 3 13 - 4...
  • Page 94 Pneumatics circuit diagram Part 4 Version 01.01.2002 13 - 5...
  • Page 95 Pneumatics circuit diagram Version 01.01.2002 Part 5 13 - 6...
  • Page 96 Pneumatics circuit diagram Part 6 Version 01.01.2002 13 - 7...
  • Page 97 Reference list for the circuit diagrams Main switch DRV1: Controller for clamp drive motor DRV2: Controller for QUICK-Mini-Stop Clamp drive motor QUICK-Mini-Stop motor Control card Servo –motor Control card QUICK-Mini-Stop motor Relay, reduced speed for backtacks Amplifier for thread monitor Amplifier for thread monitor Relay, quick adjustment for double- or single-piping C10:...

  • Page 98: Circuit Diagrams

    Circuit diagrams Version 01.01.2002 13 - 9...
  • Page 99 General Plan Inputs Version 01.01.2002 13 - 10...
  • Page 100 General Plan Inputs/Outputs Version 01.01.2002 13 - 11...
  • Page 101 General Plan Clamp Drive Version 01.01.2002 13 - 12...
  • Page 102 General Plan Quick-Mini-Stop Version 01.01.2002 13 - 13...
  • Page 103 Notes...
  • Page 104 PFAFF Industrie Maschinen AG Postfach 3020 D-67653 Kaiserslautern Königstr. 154 D-67655 Kaiserslautern Telefon: (0631) 200-0 Telefax: (0631) 17202 E-Mail: info@pfaff-industrial.com Gedruckt in der BRD Printed in Germany Imprimé en R.F.A. Impreso en la R.F.A.

Table of Contents