Page 1: Table Of Contents
Gland/Conduit Entry - IP 21 (NEMA 1) and IP 54 (NEMA12) IP 21 Drip shield installation (D1 and D2 enclosure) Field Installation of Options Installation on pedestal Electrical Installation Control Wires Power Connections ® MG.33.U1.22 - VLT is a registered Danfoss trademark.
Page 2 How to Program on the Graphical LCP How to Program on the Numerical Local Control Panel Quick Setup Parameter Lists 5. General Specifications Product Specification: 6. Warnings and Alarms Status Messages Warnings/Alarm Messages Index ® MG.33.U1.22 - VLT is a registered Danfoss trademark.
Page 3: How To Read The Instruction Manual
Automation Drive FC 300 MCT 10 Instruction Manual provides information for installing and using the software on a PC. ® The VLT Automation Drive FC 300 24 V DC Backup instructions provide information for installing the 24 V DC backup option. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 4: Approvals
® Automation Drive FC 300 1. How to Read the Instruction Manual Instruction Manual High Power Danfoss Drives technical literature is also available online at www.danfoss.com/drives. 1.1.2. Approvals 1.1.3. Symbols Symbols used in this Instruction Manual. NOTE Indicates something to be noted by the reader.
Page 5: Abbreviations
Nominal motor current Nominal motor frequency Nominal motor power Nominal motor voltage Parameter par. Protective Extra Low Voltage PELV Printed Circuit Board Rated Inverter Output Current Revolutions Per Minute Second Torque limit Volt MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 6 ® Automation Drive FC 300 2. Safety Instructions and General Warning Instruction Manual High Power MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 7: Safety Instructions And General Warning
Instruction Manual Software version: 4.5x This Instruction Manual can be used for all FC 300 adjustable frequency drives with software version 4.5x. The software version number can be found in parameter 15-43. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 8: High Voltage
The instructions in this manual must therefore be observed, in addition to applicable local and national rules and safety regulations. Installation at high altitudes At altitudes higher than 6,500 ft [2 km], please contact Danfoss Drives regarding PELV. 2.1.3. Safety Instructions •...
Page 9: Avoid Unintended Start
An electronic fault, temporary overload, a fault in the line supply, or lost motor connection may cause a stopped motor to start. The adjustable frequency drive with safe stop pro- vides protection against unintended start, if Safe Stop Terminal 37 is deactivated or disconnected. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 10: Safe Stop
FC 300 Design Guide MG.33.BX.YY must be followed! The information and instructions contained in the Instruction Manual are not sufficient for a correct and safe use of the safe stop functionality! MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 11: Safe Stop Installation
FC 102/202/302 to disconnect the internal RFI capacitors from the RFI filter to ground. If this is done, it will reduce the RFI performance to A2 level. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 12 ® Automation Drive FC 300 3. How to Install Instruction Manual High Power MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 13: How To Install
• Programming 3.1: Diagram showing basic installation including Frame size is dependent on enclosure type, line power, motor, start/stop key, and potentiom- power range and line voltage. eter for speed adjustment. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 14: Pre-Installation
Remove the cardboard box and keep the adjustable frequency drive on the pallet as long as pos- sible. Remark: The cardboard box cover contains a drilling master for the mounting holes. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 15: Lifting
3.2.4. Lifting Always lift the adjustable frequency drive using the dedicated lifting holes. Use a bar to avoid bending the lifting holes of the adjustable frequency drive. 3.3: Recommended lifting method MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 16 ® Automation Drive FC 300 3. How to Install Instruction Manual High Power MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 17 ® Automation Drive FC 300 Instruction Manual High Power 3. How to Install MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 18 ® Automation Drive FC 300 3. How to Install Instruction Manual High Power MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 19 ® Automation Drive FC 300 Instruction Manual High Power 3. How to Install MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 20 23 in [585 mm] Depth 19.5 in [494 mm] 19.5 in [494 mm] 19.5 in [494 mm] Max weight 690 lbs [313 kg] 690 lbs [313 kg] 611 lbs [277 kg] MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 21: Rated Power
350-550 hp [250-400 kW] at 400 320-550 hp [240-400 kW] at 400 Rated (380-500 V) (380-500 V) power 500-750 hp [355-560 kW] at 690 500-750 hp [355-560 kW] at 690 (525-690 V) (525-690 V) MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 22: Mechanical Installation
In addition, space in front of the unit must be considered to enable opening the door of the panel. 3.5: Space in front of IP 21/IP 54 enclosure type 3.4: Space in front of IP 21/IP 54 enclosure type D1 and D2. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 23 Ensure that proper cable access is present including the necessary bending allowance. Since the IP 00 enclosure is open, the bottom cables must be attached to the back panel of the enclosure where the adjustable frequency drive is mounted, i.e., by using cable clamps. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 24 3.9: Position of power connections - Disconnect Be aware that the power cables are heavy and hard to bend. Give thought to the optimum position of the adjustable frequency drive for ensuring easy installation of the cables. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 25 255 (10.0) 196 (7.7) 192 (7.6) 189 (7.4) 185 (7.3) 260 (10.2) 273 (10.7) 260 (10.2) 273 (10.7) 3.1: Cable positions as shown in the drawings above. Dimensions in inches [mm]. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 26 3.10: IP 21 (NEMA Type 1) and IP 54 (NEMA Type 12) enclosure power connection positions 3.11: IP 21 (NEMA type 1) and IP 54 (NEMA type 12) enclosure power connection positions (detail B) MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 27 3.12: IP 21 (NEMA type 1) and IP 54 (NEMA type 12) enclosure power connection position of disconnect switch Terminal locations - E2 enclosures Give thought to the following terminal positions when designing the cable access. 3.13: IP 00 enclosure power connection positions MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 28 Each terminal allows for the use of up to 4 cables with cable lugs or the use of standard box lug. Ground is connected to relevant termination point in the drive. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 29 ® Automation Drive FC 300 Instruction Manual High Power 3. How to Install 3.16: Terminal in details 3.17: Position of ground terminals IP 00 MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 30 /h [255 m 27,015 ft /h [765 m (150 cfm) h] (450 cfm) 9,005 ft /h [255 m 50994 ft /h [1444 m (150 cfm) h] (850 cfm) 3.2: Heatsink Air Flow MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 31 NOTE A small door fan is required on the Rittal cabinet to provide additional cooling within the drive. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 32: Installation In Enclosures - Ip 00 / Chassis Units
Tilt the adjustable frequency drive against the wall and mount the upper bolts. Tighten all four bolts to secure the adjustable frequency drive against the wall. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 33: Floor Mounting - Pedestal Installation Ip 21 (Nema1) And Ip 54 (Nema12)
IP 21 (NEMA type 1) and IP 54 (NEMA type 12) enclosed adjustable frequency drives can also be installed on a pedestal. D1 and D2 enclosures Ordering No. 176F1827 Please see the Pedestal Kit Instruction Manual, 175R5642, for further information. 3.22: Drive on pedestal MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 34 3.23: Drill master for fixing holes in floor. Mount the drive on the pedestal and using the enclosed bolts, attach it to the pedestal, as shown in the illustration. 3.24: Mounting the drive to the pedestal MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 35: Gland/Conduit Entry - Ip 21 (Nema 1) And Ip 54 (Nema12)
3.27: Mounting of bottom plate, E1 enclosure. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 36: Ip 21 Drip Shield Installation (D1 And D2 Enclosure)
For the E1 enclosures, it is important to mount the plate at the absolute rear of the Rittal enclosure due to the weight of the adjustable frequency drive. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 37 The duct work may also be used to locate the openings. 3.29: Templates MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 38 3.31: Bottom duct adapter 3.32: Bottom duct adapter with gasket installed MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 39 The holes will be used to fasten the top duct work with the longer screws provided with the kit. 3.35: Top of IP 00/Chassis adjustable frequency drive MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 40 3. duct, 4. duct ven- ted-top cover. 3.37: Top duct assembly 3.39: The top duct work partially assembled with adjustable frequency drive bracket 3.38: Top duct work and enclosure top installed MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 41 3.43: The gasket applied to both sides of the ad- 3.44: Top duct ready to be installed on the ad- justable frequency drive bracket and duct vented- justable frequency drive top cover. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 42 Apply the gasket to the top duct closing plate and install. Install the enclosure top. Top duct installation is complete. 3.47: Top duct closing plate with gasket 3.46: Top duct installed 3.48: Top duct closing plate installed 3.49: Enclosure top installed MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 43 The bottom duct collar is bolted to the duct using 3 - T25 screws in the outermost holes of the brackets. Tighten the screws to compress the gasket. 3.53: Completely assembled bottom duct work 3.51: Bottom duct work pieces 3.52: Bottom duct work partially assembled MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 44 The upper part of the duct fits under the bottom duct adapter and requires a tight fit, which, with the gasket material, maintains the IP 54 and UL and NEMA 12 rating. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 45 3.58: Move mounting screws from the outer hole to the inner hole Install the front cover of the duct and the ca- ble clamp base if used. Install the two remain- ing gland plates. 3.59: Bottom duct installed. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 46: Installation On Pedestal
M6 - 4.0 Nm (35 in-lbs) • M8 - 9.8 Nm (85 in-lbs) • M10 - 19.6 Nm (170 in-lbs) Kit Contents: • Pedestal parts • Instruction Manual 3.60: Drive on pedestal. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 47 The interior side closing plates are left off. NOTE: The front and side cover mounting screws are now recessed M6 Torx socket flat head screws. 3.63: Final assembled pedestal. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 48 3.64: Mount the drive onto pedestal. 3.65: Two nuts at rear side. 3.66: Three front screws. 3.67: Frame D2 with pedestal installed MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 49: Electrical Installation
On the IP 21 (NEMA 1), unit a cover plate must be re- moved. 3.69: Top connection for the serial communica- tion bus. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 50: Power Connections
Recommended fuses are listed in the tables in the fuses section. Always ensure that proper fusing is done according to local regulations. The line connection is fitted to the line switch if this is included. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 51 (such as an adjustable frequency drive), fit a sine-wave filter on the output of the adjustable fre- quency drive. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 52 3.72: Compact IP 00 (Chassis) with disconnect, fuse and RFI filter, enclosure D4 3.71: Compact IP 21 (NEMA 1) and IP 54 (NEMA 12), enclosure D1 3.73: Position of ground terminals IP 00, D en- closures MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 53 3.74: Compact IP 21 (NEMA 1) and IP 54 (NEMA 12) with disconnect, fuse and RFI filter, enclosure 3.75: Position of ground terminals IP 21 (NEMA type 1) and IP 54 (NEMA type 12) MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 54 Automation Drive FC 300 3. How to Install Instruction Manual High Power 3.76: Compact IP 00 (Chassis) with disconnect, fuse and RFI filter, enclosure E2 3.77: Position of ground terminals IP 00, E enclosures MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 55 In order to obtain a low HF impedance, use the fastening bolts of the devices as HF connections to the rear plate. It is necessary to remove insulating paint and the like from the fastening points. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 56 Too low or too high torque results in a bad electrical connection. Use a torque wrench to ensure correct torque. 3.79: Always use a torque wrench to tighten the bolts. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 57 • Terminal V/T2/97 connected to V-phase • Terminal W/T3/98 connected to W-phase The direction of rotation can be changed by switching two phases in the motor cable or by chang- ing the setting of par. 4-10. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 58 Please note that voltages up to 1099 V DC may occur on the terminals. Load sharing calls for extra equipment. For further information, please contact Dan- foss. 3.80: Load sharing connection MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 59: Line Connection
Ensure that the power supply can supply the necessary current to the adjustable frequency drive. If the unit is without built-in fuses, ensure that the appropriate fuses have the correct current rating. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 60: Fuses
The adjustable frequency drive must be protected against short circuit in order to prevent electrical or fire hazard. Danfoss recommends using the fuses mentioned below to protect service personnel and equipment in case of an internal failure in the drive. The adjustable frequency drive provides full short-circuit protection in case of a short-circuit on the motor output.
Page 61 110 Type T indicator fuses of the same size and amperage may be substituted for external use. Danfoss PN Bussmann Ferraz Siba 20220 170M4017 6.9URD31D08A0700 20 610 32.700 20221 170M6013 6.9URD33D08A0900 20 630 32.900 3.8: Additional Fuses for Non-UL Applications, E enclosures, 380-500 V MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 62 In case of malfunction, not following the recommendation may result in unnecessary damage to the adjustable frequency drive. P110 - P200 380-500 V type gG P250 - P400 380-500 V type gR MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 63: Electrical Installation, Control Terminals
Remove the screwdriver. The cable is now mounted to the terminal. To remove the cable from the terminal: Insert a screw driver in the square hole. Pull out the cable. Max. 0.015 x 0.1 in. [0.4 x 2.5 mm] MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 64 ® Automation Drive FC 300 3. How to Install Instruction Manual High Power MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 65: Connection Examples
Terminal 37 = Safe stop (where available!) 3.6.2. Pulse Start/Stop Terminal 18 = Par. 5-10 [9] Latched start Terminal 27= Par. 5-12 [6] Stop inverse Terminal 37 = Safe stop (where available!) MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 66: Speed Up/Slow
Terminal 53, Low Voltage = 0 Volt Terminal 53, High Voltage = 10 Volt Terminal 53, Low Ref./Feedback = 0 Terminal 53, High Ref./Feedback = 1500 RPM Switch S201 = OFF (U) MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 67: Electrical Installation, Control Cables
(terminal 20, 55, 39) to prevent ground currents from both groups from affecting other groups. For example, switching on the digital input may disturb the analog input signal. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 68 ® Automation Drive FC 300 3. How to Install Instruction Manual High Power Input polarity of control terminals NOTE Control cables must be shielded/armored. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 69: Switches S201, S202, And S801
When changing the function of S201, S202 or S801, be careful not to force the switch over. Removing the LCP fixture (cradle) when operating the switches is recommen- ded. The switches must not be operated while the adjustable frequency drive is powered. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 70: Final Set-Up And Test
Connect terminal 37 to terminal 12 (if terminal 37 is available). Connect terminal 27 to terminal 12, or set par. 5-12 to 'No function' (par. 5-12 [0]) Activate the AMA par. 1-29. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 71 "Report Value” in the [Alarm Log] shows the last measuring sequence carried out by the AMA before the adjustable frequency drive entered alarm mode. This number, along with the description of the alarm, will assist you in troubleshooting. If you contact Danfoss for service, make sure to mention the number and alarm description.
Page 72: Additional Connections
2-21 or 2-22, and only if the adjustable frequency drive carries out a stop command. If the adjustable frequency drive is in alarm mode or in an overvoltage situation, the mechanical brake immediately cuts in. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 73: Motor Thermal Protection
For thermal motor protection, it is also possible to use the MCB 112 PTC thermistor card option. This card provides an ATEX certificate to protect motors in explosion hazard areas, Zone 1/21 and Zone 2/22. Please refer to the Design Guide for further information. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 74 ® Automation Drive FC 300 4. How to Program Instruction Manual High Power MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 75: How To Program
Operator data lines dis- playing data defined or chosen by the user. By pressing the [Status] key, up to one extra line can be add- ed.1 Status line: Status messages dis- playing text.1 MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 76: How To Program On The Numerical Local Control Panel
The control panel is divided into four functional groups: Numerical display. Menu keys and LEDs - changing pa- rameters and switching between dis- play functions. Navigation keys and indicator lights (LEDs). Operation keys and LEDs. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 77 Set the ramping-down time with refer- 3-42 Ramp1 down time ence to the nominal motor speed (set in par. 1-25) Set the site from where the reference 3-13 Reference site must work MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 78: Quick Setup
Part of Language package 3 [47] Czech Part of Language package 3 [48] Polish Part of Language package 4 [49] Russian Part of Language package 3 [50] Thai Part of Language package 2 MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 79 Enter the nominal motor current value from the motor name- plate data. This data is used for calculating motor torque, motor lated thermal protection, etc. This parameter cannot be adjusted while the motor is running. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 80 Pulse input [32] Ramp bit 0 [34] Ramp bit 1 [35] Line failure inverse [36] DigiPot Increase [55] DigiPot Decrease [56] DigiPot Clear [57] Reset Counter A [62] Reset Counter B [65] MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 81 Avoid generating external torque during AMA. NOTE If one of the settings in par. 1-2* Motor Data is changed, par. 1-30 to 1-39, the advanced motor parameters will return to default setting. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 82 4-18 during ramping. The value 0.00 corresponds to 0.01 sec. in speed mode. See ramp-down time in par. 3-42. . 1 − 25 ) × n . 3 − 41 = Δ MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 83: Parameter Lists
0-xx Operation and display parameters for basic adjustable frequency drive settings 1-xx Load and motor parameters, includes all load and motor-related parameters MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 84 13-xx Smart Logic Control parameters 14-xx Special function parameters 15-xx Drive information parameters 16-xx Readout parameters 17-xx Encoder option parameters 32-xx MCO 305 Basic parameters 33-xx MCO 305 Advanced parameters 34-xx MCO Data Readout parameters MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 85 ® Automation Drive FC 300 Instruction Manual High Power 4. How to Program MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 86 ® Automation Drive FC 300 4. How to Program Instruction Manual High Power MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 87 ® Automation Drive FC 300 Instruction Manual High Power 4. How to Program MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 88 ® Automation Drive FC 300 4. How to Program Instruction Manual High Power MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 89 ® Automation Drive FC 300 Instruction Manual High Power 4. How to Program MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 90 ® Automation Drive FC 300 4. How to Program Instruction Manual High Power MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 91 ® Automation Drive FC 300 Instruction Manual High Power 4. How to Program MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 92 ® Automation Drive FC 300 4. How to Program Instruction Manual High Power MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 93 ® Automation Drive FC 300 Instruction Manual High Power 4. How to Program MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 94 ® Automation Drive FC 300 4. How to Program Instruction Manual High Power MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 95 ® Automation Drive FC 300 Instruction Manual High Power 4. How to Program MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 96 ® Automation Drive FC 300 4. How to Program Instruction Manual High Power MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 97 ® Automation Drive FC 300 Instruction Manual High Power 4. How to Program MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 98 ® Automation Drive FC 300 4. How to Program Instruction Manual High Power MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 99 ® Automation Drive FC 300 Instruction Manual High Power 4. How to Program MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 100 ® Automation Drive FC 300 4. How to Program Instruction Manual High Power MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 101 ® Automation Drive FC 300 Instruction Manual High Power 4. How to Program MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 102 ® Automation Drive FC 300 4. How to Program Instruction Manual High Power MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 103 ® Automation Drive FC 300 Instruction Manual High Power 4. How to Program MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 104 ® Automation Drive FC 300 4. How to Program Instruction Manual High Power MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 105 ® Automation Drive FC 300 Instruction Manual High Power 4. How to Program MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 106 ® Automation Drive FC 300 4. How to Program Instruction Manual High Power MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 107 ® Automation Drive FC 300 Instruction Manual High Power 4. How to Program MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 108 ® Automation Drive FC 300 4. How to Program Instruction Manual High Power MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 109 ® Automation Drive FC 300 Instruction Manual High Power 4. How to Program MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 110 ® Automation Drive FC 300 4. How to Program Instruction Manual High Power MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 111: General Specifications
Voltage level, logic '1' NPN < 14 V DC Maximum voltage on input 28 V DC Pulse frequency range 0-110 kHz (Duty cycle) Min. pulse width 4.5 ms Input resistance, R approximately 4 kΩ MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 112 10 bit (+ sign) Accuracy of analog inputs Max. error 0.5% of full scale Bandwidth 100 Hz The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 113 Accuracy on analog output Max. error: 0.5% of full scale Resolution on analog output 12 bit The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 114 Min. terminal load on 1-3 (NC), 1-2 (NO), 4-6 (NC), 4-5 (NO) 24 V DC 10 mA, 24 V AC 20 mA Environment according to EN 60664-1 overvoltage category III/pollution degree 2 1) IEC 60947 part 4 and 5 MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 115 EN 61800-3, EN 61000-6-3/4, EN 55011 EN 61800-3, EN 61000-6-1/2, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN EMC standards, Immunity 61000-4-6 See section on special conditions in the Design Guide MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 116 As a response to a critical level, the adjustable frequency drive can adjust the switching fre- quency and/or change the switching pattern in order to ensure the performance of the drive. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 117: Product Specification
ETR for motor (Class 20) operation Thermal protection during VLT trip VLT trip VLT trip VLT trip Deg C. operation Switching on the Output Unlimited Ramp times [sec] 0.01 - 3600 MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 118 2) Bussmann FWH-20A6F or exact equivalent, 3 per unit 3) Bussmann KTK-4 or exact equivalent, 1 per unit 4) Littlefuse KLK-15 or exact equivalent, 1 per unit 5) VLT with standard input option, no brake, no load-share MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 119 Thermal protection during ETR for motor (Class 20) operation Thermal protection during Deg C. VLT trip at 203° F [95° C] operation Switching on the Output Unlimited Ramp times [sec] 0.01 - 3600 MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 120 2) Bussmann FWH-20A6F or exact equivalent, 3 per unit 3) Bussmann KTK-4 or exact equivalent, 1 per unit 4) Littlefuse KLK-15 or exact equivalent, 1 per unit 5) VLT with standard input option, no brake, no load sharing MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 121 Rated Motor Frequency [Hz] 50/60 Thermal protection during opera- ETR for motor (Class 20) tion Thermal protection during opera- tion Switching on the Output Unlimited Ramp times [sec] 0.01 - 3600 MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 122 2) Bussmann FWH-20A6F or exact equivalent, 3 per unit 3) Bussmann KTK-4 or exact equivalent, 1 per unit 4) Littlefuse KLK-15 or exact equivalent, 1 per unit 5) VLT with standard input option, no brake, no load sharing MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 123 550/ 575/ 690 Rated Motor Frequency [Hz] 50/60 Thermal protection during ETR for motor (Class 20) operation Thermal protection during operation Switching on the Output Unlimited Ramp times [sec] 0.01 - 3600 MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 124 2) Bussmann FWH-20A6F or exact equivalent, 3 per unit 3) Bussmann KTK-4 or exact equivalent, 1 per unit 4) Littlefuse KLK-15 or exact equivalent, 1 per unit 5) VLT with standard input option, no brake, no load sharing MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 125 550/ 575/ 690 Rated Motor Frequency [Hz] 50/60 Thermal protection during ETR for motor (Class 20) operation Thermal protection during operation Switching on the Output Unlimited Ramp times [sec] 0.01 - 3600 MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 126 2) Bussmann FWH-20A6F or exact equivalent, 3 per unit 3) Bussmann KTK-4 or exact equivalent, 1 per unit 4) Littlefuse KLK-15 or exact equivalent, 1 per unit 5) VLT with standard input option, no brake, no load sharing MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 127: Warnings And Alarms
After an alarm or trip, the motor carries on coasting, and the alarm and warning flash. Once the problem has been rectified, only the alarm continues flashing until the adjustable frequency drive is reset. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 128 53 AMA motor too big 54 AMA motor too small 55 AMA parameter out of range 56 AMA interrupted by user 57 AMA timeout 58 AMA internal fault 59 Current limit 6.1: Alarm/Warning code list MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 129: No Description Warning Alarm/Trip Alarm/Trip Lock Parameter
A Alarm flashing red trip lock is the action taken when an alarm oc- Trip-locked yellow and red curs that may cause damage to the drive or MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 130: 10 Volts Low
The signal on terminal 53 or 54 is less than in the input rectifier on the adjustable fre- 50% of the value set in par. 6-10, 6-12, 6-20 quency drive. or 6-22, respectively. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 131 General the adjustable frequency drive, see justable frequency drive. Specifications If extended mechanical brake control is selec- ted, trip can be reset externally. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 132 (see par. 2-15 Ambient temperature too high Motor cable too long ALARM 30, Motor phase U missing: Motor phase U between the adjustable fre- quency drive and the motor is missing. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 133 1284 Cannot read Digital Signal Pro- When this alarm sounds, it may be necessary cessor software version to contact your Danfoss supplier. Some typical 1299 Option SW in slot A is too old. alarm messages: 1300 Option SW in slot B is too old.
Page 134: Ama Calibration Failed
Check the load connected to terminal 29 or most cases, however, this is not critical. remove short-circuit connection. Check pa- ALARM 58, AMA internal fault: rameters 5-00 and 5-02. Contact your Danfoss supplier. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 135: Current Limit
ALARM 70, Illegal FC Configuration: Current combination of control board and power board is illegal. ALARM 80, Drive Initialized to Default Value: Parameter settings are initialized to default setting after a manual (three-finger) reset. MG.33.U1.22 - VLT ® is a registered Danfoss trademark.
Page 136: Index
Default Settings Devicenet Digital Inputs: Digital Output Disposal Instructions Drip Shield Installation Duct Cooling Duct Kit Ordering Numbers Duct Work Cooling Kits Elcb Relays Electrical Installation 63, 67 External Fan Supply ® MG.33.U1.22 - VLT is a registered Danfoss trademark.
Page 137 Local Control Panel Main Reactance Maximum Reference Mct 10 Mechanical Brake Control Mechanical Dimensions Mechanical Dimensions Mechanical Installation Minimum Reference Motor Cable Motor Current Motor Frequency Motor Nameplate Motor Nominal Speed, 1-25 ® MG.33.U1.22 - VLT is a registered Danfoss trademark.
Page 138 Safety Category 3 (en 954-1) Safety Instructions Serial Communication Serial Communication Bus Connection Shielded Cables Shielded/armored Shielding Of Cables: Sine-wave Filter Space Speed Up/slow Start/stop Stator Leakage Reactance Status Messages Stopping Category 0 (en 60204-1) ® MG.33.U1.22 - VLT is a registered Danfoss trademark.
Page 139 Switches S201, S202, And S801 Switching Frequency: Symbols Terminal Locations 24, 26 Torque Torque Characteristics Torque For Terminals Unintended Start Unpacking Voltage Level Voltage Reference Via A Potentiometer Warnings Wire Access ® MG.33.U1.22 - VLT is a registered Danfoss trademark.

Danfoss VLT FC 300 Instruction Manual

Table of Contents

1 How to Read the Instruction Manual

2 Safety Instructions and General Warning

3 How to Install

4 How to Program

5 General Specifications

6 Warnings and Alarms

6. Warnings and Alarms Instruction Manual High Power

Quick Links

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Summary of Contents for Danfoss VLT FC 300

Table of Contents