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25.2 Eighteen Month Recommended Maintenance
Date
Page
Completed
#
Part #
17
22
22
22
030640
8
30024K
12
030023
11
20
7
004120
21
5
004011
19
20
19
19
005632
5
33-36
Tasks
Apply thin film of anti-seize to threads of nose bolts.
Remove wheels and apply thin film of anti-seize to mounting flange.
Verify air pressure in wheels is correct. 45-50 psi
Replace hub caps if missing.
Replace any cracked crossbars.
Replace gray end caps on top and bottom of side rails if missing.
Remove aluminum motor cover and inspect motor to ensure it's dry.
Replace and inspect small gray wheels for proper rotation. Should freely spin
forward only.
Inspect right and left battery clamp and replace if necessary. (004120 and 004121)
Remove swing arm assembly and shaft, drain and replace oil
(1.75 ounces of SAE 90W Gear Lube).
Replace lower battery housing if clips are worn.
Inspect safety flap shaft for oxidization.
Clean with 320 grit emery cloth if needed.
Apply anti-seize grease to outside of safety flap shaft before placing back in
position.
Replace black plastic cap for safety flap if missing.
Charge battery and check voltage of cells and record results.
Apply electrical grease.
34
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