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Motorized Gemini
Owner's Manual
1. Read the Owners Manual thoroughly before first use.
2. Charge the Motorized Gemini for six hours before using it for the first time. If the battery
completely discharges, recharging may take up to 18 hours. See pages 5-6 for battery and
charging information.
1-800-MAGLINE (624-5463)
Model Number: MGA81G16--3
Important Startup Instructions
Date of Purchase: ________________________
Serial Number: ________________________
1
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Related Manuals for Magliner MGA81G16-3
Summary of Contents for Magliner MGA81G16-3
- Page 1 2. Charge the Motorized Gemini for six hours before using it for the first time. If the battery completely discharges, recharging may take up to 18 hours. See pages 5-6 for battery and charging information. Date of Purchase: ________________________ Serial Number: ________________________ 1-800-MAGLINE (624-5463) www.magliner.com...
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Page 2: Table Of Contents
Troubleshooting Guide ......................16 Warranty Magliner products have a one (1) year warranty unless otherwise specified from the date of purchase against defects in workmanship or material. Any part or component, except items covered by warranties of other manufacturers, returned to the factory or service center freight prepaid by the owner, found upon examination by Magline, Inc. -
Page 3: General Safety Instructions
Thank you for your purchase! If you have any questions regarding your new Magliner product please call our customer service department at 1-800-MAGLINE (624-5463) or (989) 512- 1000. Please read this manual thoroughly to become familiar with the safe operation and maintenance of your new Motorized Gemini. -
Page 4: Motorized Gemini
*NOTE: When the outside temperature is below 30°F the Gemini Convertible Truck should not be left inside the truck overnight and should never be left inside a freezer or a cooler for extended periods of time. Extended exposure to subfreezing temperatures will adversely affect Gemini performance and increase cycle time. 1-800-MAGLINE (624-5463) www.magliner.com... -
Page 5: Battery Information
General Charging Warnings • Use only the Magliner 24V charger designated for use with the Motorized Gemini. Charge using a 110V electrical outlet. • Do not operate the unit when the battery charger is plugged in. -
Page 6: Charging The Battery
Install the dust cover boot over the plug connector on throttle to keep the charger port clean. Charger port for onboard charging *Battery has a warranty of six (6) months 1-800-MAGLINE (624-5463) www.magliner.com... -
Page 7: Converting Between 2- And 4-Wheel Positions
(see Figure 6) 4. You are now ready to use the convertible truck in the 2-wheel position Figure 4 Figure 5 Figure 6 1-800-MAGLINE (624-5463) www.magliner.com... -
Page 8: Motorized Gemini Drive System
Its purpose is to avoid a run-away situation if the operator forgets to re-engage the brake. Brake Lever (at the end of the transaxle on RH side) 1-800-MAGLINE (624-5463) www.magliner.com... -
Page 9: Reverse Operation
Pre-Trip Inspection 1. Before each use, check for damaged or missing components. Replace damaged or missing components immediately with Magliner replacement parts. 2. Check all fasteners, and make sure to tighten or replace loose or missing hardware. 3. Unplug the charger from the Motorized Gemini by carefully pulling the connector out of the charger port in the throttle. -
Page 10: Slopes And Inclines
Motorized Gemini in conjunction with trucks and truck ramps. Your own personal experiences and the specific terrain at each delivery site or location should dictate the specific operating methods employed. 1-800-MAGLINE (624-5463) www.magliner.com... - Page 11 Drive wheel should always lead in direction of travel (see Specifications section). Don’t: Change direction while on ramp. Switch to neutral freewheel while in middle of ramp. Exceed the open height of the trailer when loading Motorized Gemini. Stop abruptly while on ramp. 1-800-MAGLINE (624-5463) www.magliner.com...
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Page 12: Using The Motorized Gemini
6. When you release the throttle lever, the unit will slowly come to a complete stop and the park brake will engage. 7. The Motorized Gemini will slow to a stop and park in place even on an incline, as long as the load on the Motorized Gemini does not exceed capacity. 1-800-MAGLINE (624-5463) www.magliner.com... -
Page 13: At The End Of The Day
Charge daily or after every use in a dry, well ventilated area away from sparks, heat and flames. Do not use an extension cord if possible, and do not use the charger if the cord is damaged. 1-800-MAGLINE (624-5463) www.magliner.com... -
Page 14: Preventative Maintenance
When stored, the transaxle lever should be kept in powered mode with the power OFF to keep unit from rolling freely. Apply thin film of anti-seize to transaxle wheel Drive Wheels As needed shafts with wheels removed. 1-800-MAGLINE (624-5463) www.magliner.com... -
Page 15: Wiring Diagram
14-PIN MOLEX BATTERY POWER SUPPLY +24 -25 VDC WHEN FULLY CHARGED (MIN 20 VDC REQUIRED) BATTERY A 12 V BATTERY B 12 V MAGLINE, INC. (P) 800-624-5463 (F) 800-968-7504 1205 W CEDAR STREET STANDISH, MI 48658 WWW.MAGLINER.COM 1-800-MAGLINE (624-5463) www.magliner.com... -
Page 16: Troubleshooting Guide
Replace pivot socket(s) if damaged Latch components or latch rod are Replace worn, damaged or missing The Gemini will not damaged components latch when in the 2-wheel position Latch component mounting screws Tighten any loose hardware are loose. 1-800-MAGLINE (624-5463) www.magliner.com... - Page 17 MAGLINE INC. ® 1205 West Cedar Street Standish, Michigan 48658 USA 1-800-MAGLINE (624-5463) Email: customerservice@magliner.com www.magliner.com B9433 ©2018-2021 Magline, Inc. REV 05/21 1-800-MAGLINE (624-5463) www.magliner.com...