Related Manuals for Saftronics CIMR-VG5U
Summary of Contents for Saftronics CIMR-VG5U
- Page 1 VG5 Series (Revision F) Installation & Quick-Start Manual General Purpose Flux Vector Inverter with AVC...
- Page 2 This page intentionally left blank. VG5 Installation & Quick-Start Manual...
- Page 3 Every precaution has been taken in the preparation of this manual. Nevertheless, Saftronics assumes no responsibility for errors or omissions. Neither is any lia- bility assumed for damages resulting from the use of the information contained in this publication.
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Page 4: Table Of Contents
Contents CONTENTS Section Description Page RECEIVING & INSTALLATION ..........7 NTRODUCTION . - Page 5 Contents DIAGNOSTICS Precautions ..........62 &...
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Page 6: Description Page
Chapter 1 - Receiving & Installation Contents - CHAPTER 1 - RECEIVING & INSTALLATION Section Description Page RECEIVING & INSTALLATION ..........7 NTRODUCTION . -
Page 7: Introduction
VG5 the Ultimate drive for any application. This manual details installation, quick-start and diagnostic procedures for the VG5 series adjust- able frequency drive controller. For more detailed descriptions of programming procedures, contact your Saftronics representative. VG5 Installation & Quick-Start Manual... -
Page 8: Software Version Explanation
Software Version Explanation SOFTWARE VERSION EXPLANATION Saftronics recognizes the need to continuously improve product quality. This product may receive fea- ture enhancements in the form of software or hardware changes. New programming parameters will be added to the latest programming manual. When a new parameter is added a software version note will be placed next to the parameter. -
Page 9: 1.3 Vg5 Specifications
Chapter 1 - Receiving & Installation Specifications 1.3 VG5 SPECIFICATIONS 230V Inverter Model CIMR-G5U 20P4 20P7 21P5 22P2 23P7 25P5 27P5 2011 2015 2018 2022 2030 2037 2045 2055 2075 Nominal Motor Output (HP) * Capacity (kVA)** Rated Output Current 17.5 3-Phase, 200/208/220/230V Max. - Page 10 Chapter 1 - Receiving & Installation Specifications VG5 SPECIFICATIONS (continued) 575V Inverter Model CIMR-G5U 51P5 52P2 53P7 55P5 57P5 5011 5015 5018 5022 5030 5037 5045 5055 5075 5090 5110 5160 Constant Torque 7.5 10 75 100 125 150 200 Nominal Motor Output (HP) * Variable Torque 75 100 150 200 200...
- Page 11 Chapter 1 - Receiving & Installation Specifications VG5 SPECIFICATIONS (continued) Control Method Sine wave PWM Starting Torque 150% below 1Hz (150% at 0 rpm with PG) Speed Control Range 100:1 (1000:1 with PG) Speed Control Accuracy ±0.2% (±0.02% with PG) Speed Response 5Hz (30Hz with PG) Torque Limit...
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Page 12: Preliminary Inspection
· Check the unit for physical damage which may have occurred during shipping. If any part of the drive is missing or damaged, notify the carrier and your Saftronics representative immediately. · Verify that all internal hardware (i.e. components, screws, etc.) is seated properly and fastened securely. -
Page 13: Mounting
Chapter 1 - Receiving & Installation Mounting MOUNTING CAUTION PRECAUTIONS 1) When preparing to mount the VG5, lift it by its base. Never lift it by the front cover. 2) Mount the inverter onto nonflammable material. 3) The VG5 generates heat. For the most effective cooling possible, mount it vertically. For more details, refer to “Dimensions/Heat Loss”... -
Page 14: Removing And Replacing The Digital Operator
Chapter 1 - Receiving & Installation Mounting Digital Operator To replace the digital operator, engage the operator onto the A Front Cover tabs in the direction shown by B Claws arrow 1 and then press the operator onto the B tabs in the direction shown by arrow 2, A Claws locking the digital operator into... -
Page 15: Dimensions/Heat Loss
Chapter 1 - Receiving & Installation Mounting Dimensions/Heat Loss Open Chassis Type (IP00) Open Chassis Dimensions in inches (mm) Heat Loss (W) Model Mass Voltage CIMR- Heat Inside Total lbs (kg) sink unit VG5U 20P4 20P7 5.51 (140) 11.02 (280) 6.30 (160) 4.96 (126) 10.47 (266) - Page 16 Chapter 1 - Receiving & Installation Mounting Dimensions/Heat Loss (Continued) Open Chassis Type (IP00) Open Chassis Dimensions in inches (mm) Heat Loss (W) Model Mass Inside Voltage CIMR- Heat sink Total lbs (kg) unit VG5U 51P5 5.51 (140) 11.02 (280) 7.09 (180) 4.96 (126) 10.47 (266)
- Page 17 Chapter 1 - Receiving & Installation Mounting Model NEMA 1 Dimensions in inches (mm) Mass Voltage (CIMR-VG5) lbs (kg) 40P4 5.51 (140) 11.02 (280) 6.30 (160) 4.96 (126) 10.47 (266) 0.28 (7) 6.5 (3) 40P7 41P5 8.8 (4) 42P2 5.51 (140) 11.02 (280) 7.09 (180) 4.96 (126)
- Page 18 Chapter 1 - Receiving & Installation Mounting Dimensions/Heat Loss (Continued) Enclosed Type (NEMA 1, IP20) (Continued) Model CIMR- VG5U 29.53 17.32 12.20 33.46 11.22 22.24 4185, 4220 (750) (440) (310) (850) (285) (565) 29.53 17.32 12.20 34.37 11.73 22.64 4300 (750) (440) (310)
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Page 19: Clearances
Chapter 1 - Receiving & Installation Mounting Clearances When mounting the VG5, allow sufficient clearances for effective cooling as shown below: 1.97in (50mm) 4.72in (120mm) 1.18in (30mm) 4.72in (120mm) 1.97in (50mm) Front View Side View Figure 8 VG5 Clearances Notes: 1) The required clearances at the top, bottom, and both sides of the inverter are the same for both open chassis and NEMA 1 enclosures. -
Page 20: Wiring
Chapter 1 - Receiving & Installation Wiring WIRING CAUTION PRECAUTIONS 1) Do not connect or disconnect wiring, or perform signal checks while the power supply is turned 2) Connect the power supply wiring to terminals L1, L2 and L3 on the main circuit input section. DO NOT connect the power supply wiring to output terminals T1, T2 and T3. -
Page 21: Standard Connection Diagrams
Chapter 1 - Receiving & Installation Wiring VG5 Standard Connection Diagram DC Link reactor (optional) 1 2 Gate Drive 1 - Forward Run when CLOSED 2 - Reverse Run when CLOSED -10 to +10V 23 Multi-Function -10 to +10V 21 Multi-Function Analog Outputs Inputs... - Page 22 Chapter 1 - Receiving & Installation Wiring VG5 Standard Connection Diagram 3 s200 s400 Gate Drive 1 - Forward Run when CLOSED 2 - Reverse Run when CLOSED -10 to +10V 23 Multi-Function -10 to +10V 21 Analog Outputs Multi-Function Inputs (Com) 22 11 (Com)
- Page 23 Chapter 1 - Receiving & Installation Wiring VG5 Standard Connection Diagram 3 Gate Drive 1 - Forward Run when CLOSED 2 - Reverse Run when CLOSED -10 to +10V 23 Multi-Function -10 to +10V 21 Analog Outputs Multi-Function Inputs (Com) 22 11 (Com) (+15V, 20mA) Fault Contact Outputs...
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Page 24: Main Circuit Diagrams
Chapter 1 - Receiving & Installation Wiring Main Circuit Diagrams (230V Class) CIMR-VG5U20P4 to 21P5 (optional reactor) 1 2 CIMR-VG5U2018 to 2022 3 1 2 Power Supply Control Circuit CIMR-VG5U22P2 to 27P5 (optional reactor) 1 Control Circuit Power Supply 2 Cooling Fan Internal Cooling Fan... - Page 25 Chapter 1 - Receiving & Installation Wiring Main Circuit Diagrams (460V Class) CIMR-VG5U40P4 to 41P5 (optional reactor) 1 2 CIMR-VG5U4055 to 4160 3 Control Circuit Power Supply CIMR-VG5U42P2 to 4015 (optional reactor) Power Supply Control Circuit 1 s200 2 s400 Internal Cooling Fan Cooling Fan...
- Page 26 Chapter 1 - Receiving & Installation Wiring Main Circuit Diagrams (575V Class) CIMR-VG5U51P5 (optional reactor) 1 2 CIMR-VG5U5030 to 5160 1 Control Circuit Power Supply CIMR-VG5U52P2 to 5015 (optional Power Supply Control Circuit reactor) 1 2 Internal Cooling Fan Cooling Fan Power Supply Control Circuit Cooling Fan...
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Page 27: Main Circuit Wiring
Chapter 1 - Receiving & Installation Wiring Main Circuit Wiring Input Wiring · Molded-Case Circuit Breaker (MCCB) Be sure to connect MCCBs or fuses between the AC main circuit power supply and VG5 input terminals L1, L2 and L3, to protect the input wiring. ·... - Page 28 Chapter 1 - Receiving & Installation Wiring may trip. · Thermal Overload Relay An Underwriter’s Laboratory (UL) recognized electronic overload protective function is incorpo- rated into the inverter. However, when driving several motors with one inverter, or when switching between multiple windings of a multiple winding motor, connect an external thermal overload relay. In this case, disable the inverter motor overload feature by setting parameter L1-01 to “0”.
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Page 29: Terminal Functions
Chapter 1 - Receiving & Installation Wiring Terminal Functions 230V Class Terminal Functions Model CIMR-VG5U 20P4 to 27P5 2011 to 2015 2018 to 2022 2030 to 2075 Nominal Motor Output 0.5 to 10HP 15 to 20HP 25 to 30HP 40 to 100HP... - Page 30 Chapter 1 - Receiving & Installation Wiring Terminal Functions (continued) 575V Class Terminal Functions Model CIMR-VG5U 51P5 to 5015 5018 to 5022 5030 to 5160 Nominal Motor Output 2.0 to 20HP 25 to 30HP 40 to 200HP Main circuit input power supply...
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Page 31: Wire And Terminal Screw Sizes
Chapter 1 - Receiving & Installation Wiring Wire and Terminal Screw Sizes 230V Class Wire Size Wire Size * Model Terminal Max. Torque Circuit Terminal Symbol Wire Type CIMR- Screw lb-in (N·m) L1, L2, L3, , 1, 2, B1, B2, T1, T2, T3 VG5U20P4 14 - 10 2 - 5.5... - Page 32 Chapter 1 - Receiving & Installation Wiring Wire and Terminal Screw Sizes 460V Class Wire Size Wire Size * Model Terminal Max. Torque Circuit Terminal Symbol Wire Type CIMR- Screw lb-in (N·m) L1, L2, L3, , 1, 2, B1, B2, T1, T2, T3 VG5U40P4 14 - 10 2 - 5.5...
- Page 33 Chapter 1 - Receiving & Installation Wiring Wire and Terminal Screw Sizes (continued) 575V Class Wire Size Wire Size * Model Terminal Max. Torque Circuit Terminal Symbol Wire Type CIMR- Screw lb-in (N·m) L1, L2, L3, , 1, 2, B1, B2, T1, T2, T3 VG5U51P5 14 - 10 2 - 5.5...
- Page 34 325 - 16 867.4 (98.0) Note 1: The use of a JST closed-loop connector (lug) is recommended to maintain proper clearances. Please contact your Saftronics repre- sentative for more information. Note 2: Voltage drop should be considered when determining wire size. Voltage drop can be calculated using the following equation: Phase-to phase voltage drop (V) wire resistance (/km) x wiring distance (m) x current (A) x 10...
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Page 35: Control Circuit Wiring
Chapter 1 - Receiving & Installation Wiring Control Circuit Wiring The table below outlines the functions of the control circuit terminals. Control Circuit Terminals Termi- Signal Function Description Signal Level Classification Forward run/stop Forward run when closed, stop when open (2-wire configuration) Reverse run/stop Reverse run when closed, stop when open (2-wire configuration) Fault when closed, normal state... - Page 36 This page intentionally left blank. VG5 Installation & Quick-Start Manual...
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Page 37: Operation
Chapter 2 - Operation Contents - CHAPTER 2 - OPERATION Section Description Page OPERATION Precautions ..........38 . -
Page 38: Precautions
Chapter 2 - Operation Precautions WARNING PRECAUTIONS 1) Only turn ON the input power supply after replacing the front cover. Do not remove the cover while the inverter is powered up. 2) When the retry function (parameter L5-02) is selected, do not approach the inverter or the load, since it may restart suddenly after being stopped. -
Page 39: Trial Operation
Chapter 2 - Operation Trial Operation TRIAL OPERATION To ensure safety, prior to initial operation, disconnect the machine coupling so that the motor is iso- lated from the machine. If initial operation must be performed while the motor is still coupled to the machine, use great care to avoid potentially hazardous conditions. -
Page 40: Operation Checkpoints
Chapter 2 - Operation Trial Operation Operation Checkpoints: · Motor rotates smoothly. · Motor rotates in the correct direction. · Motor has no abnormal vibration nor noise. · Acceleration and deceleration are smooth. · Unit is not overloaded. · Status indicator LEDs and digital operator display are correct. Operation by Digital Operator The diagram below shows a typical operation profile using the digital operator. - Page 41 Chapter 2 - Operation Trial Operation Typical Operation Example by Digital Operator Description Key Sequence Digital Operator Display Power ON Frequency Ref · Displays frequency reference value. U1-01 = 0.00 Hz Operation Condition Setting LOCAL REMOTE LED (SEQ, REF) OFF ·...
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Page 42: Operation By Control Circuit Terminal Signal
Chapter 2 - Operation Trial Operation Operation by Control Circuit Terminal Signal The diagram below shows a typical operation profile using the control circuit terminal signals. Forward 60Hz Power ON Operation Stop Frequency Setting Figure 16 Operation Sequence by Control Circuit Terminal Signal Typical Operation Example by Control Circuit Terminal Signal Description Key Sequence... -
Page 43: Digital Operator Display
Chapter 2 - Operation Trial Operation DIGITAL OPERATOR DISPLAY All functions of the VG5 are accessed using the digital operator. Below are descriptions of the display and keypad sections. Mode Indicator LEDs Drive Mode LED Illuminates when selecting drive mode (operation via external terminals is possible). -
Page 44: Operation Mode Selection
Chapter 2 - Operation Digital Operator Display OPERATION MODE SELECTION The VG5 has two operation modes: LOCAL and REMOTE (see table below for description). These two modes can be selected by the digital operator “LOCAL/REMOTE” key or a multi-function input terminal com- mand only when operation is stopped. - Page 45 Chapter 3 - Quick-Start Programming Contents - CHAPTER 3 - QUICK-START PROGRAMMING Section Description Page QUICK-START PROGRAMMING Quick-Start Parameter Sequence ......46 .
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Page 46: Quick-Start Programming Quick-Start Parameter Sequence
Chapter 3 - Quick-Start Programming Quick-Start Parameter Sequence Quick-Start Parameter Sequence Parameter Main Menu * Key Press Function Frequency Reference U1-01 Output Frequency U1-02 Output Current U1-03 Output Voltage U1-06 U2 Fault Trace Operation DATA/ENTER U2-01 to U2-14 ... -
Page 47: Main Menu : Initialize
Chapter 3 - Quick-Start Programming Initialize Menu The VG5 ships preset to open loop vector control, quick-start access level. Included in this sec- tion are descriptions of the Quick-Start parameters, for simplified operation of this drive. Main Menu: Initialize <ENTER> Open Loop Flux Control... -
Page 48: Main Menu : Programming
Chapter 3 - Quick-Start Programming Programming Menu Open Loop Flux Control w/ PG Vector Vector A1-03 Operator Status Init Parameters Use this parameter to re-initialize the inverter to its factory default settings. It is also possible to re-ini- tialize the inverter to settings as determined by the user. - Page 49 Chapter 3 - Quick-Start Programming Programming Menu Open Loop Flux Control w/ PG Vector Vector B1-03 Stopping Method Selection Stopping Method This function selects the stopping method suitable for the particular application. Setting Description Deceleration to stop (factory default) Coast to stop DC injection to stop Coast to stop with timer...
- Page 50 Chapter 3 - Quick-Start Programming Programming Menu · DC Injection Braking Stop (B1-03 = “2”) Output Frequency B2-04 x 10 DC injection Braking Time Inverter Output OFF during DC injection Braking Time Minimum Baseblock Time (L2-03) at Stop (B2-04) Factory Default: 0.5s DC injection Braking Time at Stop (B2-04) (E1-04)
- Page 51 Chapter 3 - Quick-Start Programming Programming Menu Open Loop Flux Control w/ PG Vector Vector C1-01 Acceleration time 1 Accel Time 1 C1-02 Deceleration time 1 Decel Time 1 Setting Range: 0.00 to 6000.0s Factory Default: 10.0s Acceleration time 1 sets the time necessary for the output frequency to accelerate from 0Hz to maxi-...
- Page 52 Chapter 3 - Quick-Start Programming Programming Menu Open Loop Flux Control w/ PG Vector Vector E1-01 Input Voltage Input Voltage Setting Range: 155 to 255V (230V class), 310 to 510V (460V class), 445 to 733V (575V class) Factory Default: 230V, 460V, 575V Set this parameter to the inverter input supply voltage in units of 1V.
- Page 53 Chapter 3 - Quick-Start Programming Programming Menu Preset V/f Patterns Specifications E1-03 V/f Pattern *1 Specifications E1-03 V/f Pattern *1 High Starting Torque 1 50Hz 50Hz High Starting (Hz) (Hz) 0 1.3 2.5 0 1.3 2.5 Torque 2 High 60Hz Saturation Starting Torque 1 60Hz...
- Page 54 Chapter 3 - Quick-Start Programming Programming Menu Custom V/f Pattern Set up a custom V/f pattern by setting parameter E1-03 to “F”, and then setting the values in parame- ters E1-04 to E1-10. Open Loop Flux Control w/ PG Vector Vector ...
- Page 55 Chapter 3 - Quick-Start Programming Programming Menu V/F Patterns for Inverter Capacity 0.4 ~ 1.5kW for 230V Class* Parameter Name Unit Factory Setting E1-03 V/f Pattern Selection — E1-04 Max. Output Frequency 50.0 60.0 60.0 72.0 50.0 50.0 60.0 60.0 E1-05 Max.
- Page 56 Chapter 3 - Quick-Start Programming Programming Menu V/F Patterns for Inverter Capacity 2.2 ~ 45kW for 230V Class* Parameter Name Unit Factory Setting E1-03 V/f Pattern Selection — E1-04 Max. Output Frequency 50.0 60.0 60.0 72.0 50.0 50.0 60.0 60.0 E1-05 Max.
- Page 57 Chapter 3 - Quick-Start Programming Programming Menu V/F Patterns for Inverter Capacity 55 ~ 300kW for 230V Class* Parameter Name Unit Factory Setting V/f Pattern Selec- E1-03 – tion Max. Output Fre- E1-04 50.0 60.0 60.0 72.0 50.0 50.0 60.0 60.0 <21>...
- Page 58 Chapter 3 - Quick-Start Programming Programming Menu Open Loop Flux Control w/ PG Vector Vector E2-01 Motor Rated Current Motor Rated FLA Sets the motor rated current in units of 0.01A for inverter sizes 7.5kW and smaller; 0.1A for sizes 11kW and larger.
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Page 59: Main Menu : Auto -Tuning
Chapter 3 - Quick-Start Programming Auto-Tuning Menu Main Menu: Auto-Tuning <ENTER> Adaptation to most motors manufactured worldwide is possible with the VG5 automatic tuning function. Available in both open loop vector and flux vector control modes, the inverter prompts the user for minimal motor information, then guides the user through a quick, simple tuning process. - Page 60 This page intentionally left blank. VSG5 Installation & Quick-Start Manual...
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Page 61: Diagnostics
Chapter 4 - Diagnostics Contents - CHAPTER 4 - DIAGNOSTICS Section Description Page DIAGNOSTICS Precautions ........... 62 &... -
Page 62: Precautions
Chapter 4 - Diagnostics Precautions WARNING PRECAUTIONS 1) Never touch high voltage terminals in the inverter. 2) Replace all protective covers before powering up the inverter. When removing the cover, be sure to shut OFF the power supply to the inverter. 3) Perform maintenance or inspection only after verifying that the charge LED has gone OFF, after the main circuit power supply is turned OFF. -
Page 63: Maintenance & Inspection
Chapter 4 - Diagnostics Maintenance & Inspection MAINTENANCE & INSPECTION This section describes basic maintenance and inspection procedures for the VG5. Periodic Inspection The VG5 will function longer if it is kept clean, cool and dry, and if all precautions highlighted in this manual are observed. -
Page 64: Alarm & Fault Display
To restart the inverter, remove any run command and turn ON the reset input signal or depress the RESET key on the digital operator, or cycle power to reset the stop status. If taking the corrective actions described does not solve the problem, contact your Saftronics representative immediately. - Page 65 Chapter 4 - Diagnostics Alarm & Fault Displays Fault Display Name Description Corrective Action Class The main circuit direct current voltage exceeded the OV level. Detection level Extend the deceleration time, Overvoltage (OV) Overvoltage 230 V class: Approx. 410 V add braking circuit.
- Page 66 Chapter 4 - Diagnostics Alarm & Fault Displays Fault Display Name Description Corrective Action Class Check the condition of the input terminal. If the LED External fault at Fault occurred in the external control lights when terminal is not External Fault 3 terminal 3 circuit.
- Page 67 Chapter 4 - Diagnostics Alarm & Fault Displays Fault Display Name Description Corrective Action Class ·Transmission between the inverter ·Insert the operator connec- Control circuit fault 1 and digital operator cannot be estab- tor again. CPF00 (CPF00) lished 5 seconds after supplying ·Check the wiring of control COM-ERR(OP&INV) Digital perator trans-...
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Page 68: Motor Faults
If a motor fault occurs, follow the checkpoints listed in the table below and take the corresponding cor- rective actions. If taking the corrective actions described does not solve the problem, contact your Saftronics representative immediately. Motor Faults and Corrective Actions... - Page 69 Appendix Contents APPENDIX Section Description Page APPENDIX VG5 P ........ARAMETER VG5 M .
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Page 70: Appendix Vg5 Parameter Ree
Appendix VG5 Parameter Tree VG5 Parameter Tree Parameter No. Group Function Quick-start Basic Advanced Operation U1-01 Frequency Referance MENU U1-02 Output Frequency U1-03 Output Current U1-06* Output Voltage* Fault trace 01-14 Fault history 01-08 Monitor 01-14 15-19 20-35 Initialize Initialize 00-04 User parameters 01-32... -
Page 71: Vg5 Monitor Display
Appendix VG5 Parameter List U Monitor VG5 Monitor Display (Un-XX) Parameter Access Level Analog Name Min. Parameter Vector Description Monitor V/f w/ Vector (Digital Operator Display) Unit Output Level w/ PG 10V/Max. Frequency Reference 0.01Hz The unit differs depending on O1-03 setting. output U1-01 (Frequency Ref) - Page 72 Appendix VG5 Parameter List U Monitor Parameter Access Level Analog Name Min. Parameter Vector Description Monitor V/f w/ Vector (Digital Operator Display) Unit Output Level w/ PG 0 0 0 0 0 0 0 0 1: During running 1: During zero speed 1: During reverse Operation Status* —...
- Page 73 Appendix VG5 Parameter List U Monitor Parameter Access Level Analog Name Min. Parameter Vector Description Monitor V/f w/ Vector (Digital Operator Display) Unit Output Level w/ PG Displays input value according to F3-01 setting. D1-16H Input Status* For example: — —...
- Page 74 Appendix VG5 Parameter List U Monitor Parameter Access Level Analog Name Min. Parameter Vector Description Monitor V/f w/ Vector (Digital Operator Display) Unit Output Level w/ PG Current Fault — — — U2-01 (Current Fault) Last Fault — — — U2-02 (Last Fault) Frequency Reference at...
- Page 75 Appendix VG5 Parameter List U Monitor Parameter Access Level Analog Name Min. Parameter Vector Description Monitor V/f w/ Vector (Digital Operator Display) Unit Output Level w/ PG Most Recent Fault — — — U3-01 (Last Fault) Second Most Recent Fault —...
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Page 76: Vg5 Parameters
Appendix VG5 Parameters VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled 0: English 1: Japanese Language 2: Deutsch... - Page 77 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled 0: (Operator) 1: (Terminals) Reference Selec- 2: Communication (Serial tion...
- Page 78 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled DC Injection Braking Starting 0.0~ 0.1Hz —...
- Page 79 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled 0: (Disabled) 1: (Enabled D=Fdbk) 2: Enabled D = Feed–For- ward (Enabled D=Fdfwd) PID Control Mode...
- Page 80 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled 0: PID feedback missing detection disabled.
- Page 81 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled Energy-saving Gain 0~100 — B8-01 (Energy Save Gain) Energy-saving...
- Page 82 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled Acceleration Time 1 10.0 —...
- Page 83 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled S-Curve Character- istic Time at Accel- 0.00~ 0.01s 0.20...
- Page 84 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled Torque Compensa- 0.00~ tion Gain 0.01 1.00 —...
- Page 85 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled Carrier Frequency 0.4~ Upper Limit 0.1 kHz 15.0** When control mode is vector C6-01 15.0**...
- Page 86 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled Frequency 0.00~ Reference 1 0.01Hz 0.00 —...
- Page 87 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled 0: (Disabled) Frequency Refer- No hold frequency is memo- ence Hold Function rized.
- Page 88 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled 155~ Input Voltage ¹When 02-09=1 [USA], the (Note Setting value is 1.15 times of Japanese...
- Page 89 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled *Factory setting differs depend- Max.
- Page 90 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled Motor Rated — — —...
- Page 91 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled 0: (V/F Control) Motor 2 Control 1: (V/F w/PG Fdbk) Method Selection E3-01...
- Page 92 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled Motor 2 Rated 0.00~ Current 0.1A* 1.9**...
- Page 93 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled Overspeed * When A1-02=1 [V/f w/PG] fac- Detection Delay tory setting is 1.0.
- Page 94 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled 0: (BCD 1%) 1: (BCD 0.1%) 2: (BCD 0.01%) 3: (BCD 1Hz) 4: (BCD 0.1Hz)
- Page 95 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled Channel 1 Output Selection 00~37 —...
- Page 96 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled Multi-function input (terminal 3) 0: 3-Wire Control 1: Local/Remote Selection 2: Option/Inverter Selection...
- Page 97 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled Terminal 6 4 (3) Selection 00~77 (Note...
- Page 98 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled 0.0~ 0.1% 100.0 — H3-06 (Terminal 16 Gain) 1000.0...
- Page 99 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled Analog output selection (terminal 21 (same as F4-01) 1: Frequency reference 2: Output frequency...
- Page 100 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled Station Address 0~20 — H5-01 (Serial Comm Adr) 0 : (1200 Baud)
- Page 101 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled Stall Prevention 0: (Disabled) During Acceleration 0, 1, 2 1: (General Purpose)
- Page 102 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled Frequency 0.0~ Detection Level 0.1Hz —...
- Page 103 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled Overtorque Detection Level 1 0~300 —...
- Page 104 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled Internal DB Resistor 0: (Not Provided) 0, 1 L8-01 Protection Selection...
- Page 105 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled Monitor selection 4: Control method 5: Motor speed 6: Output voltage 7: DC bus voltage...
- Page 106 Appendix VG5 Parameters Change Parameter Access Level Name during Setting Setting Factory Remarks User Parameter Open Function (Digital Operator Operation Flux Range Unit Setting (Digital Operator Display) Setting Loop Display) o: Enabled Vector Vector x: Disabled 0: (No Change) manufacturer default values used User Parameter Ini- 1: (Set Defaults)
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Page 107: Raking Onnection Iagrams
Appendix Braking Connection Diagrams BRAKING CONNECTION DIAGRAMS ( CDBR Type) Braking Resistor Unit 230V: VG5U20P4 to 27P5 Overload Relay Trip Contact 460V: VG5U40P4 to 4015 575V: VG5U51P5 to 5022 Braking Resistor Unit MCCB VS-616PC5 THRX Overload Relay Trip Contact of Braking Resistor Unit THRX Fault Contact Figure 24 External Control Circuit for VG5 Braking Resistor Connection... -
Page 108: Ce Conformance Information
Appendix CE Conformance Information CE CONFORMANCE INFORMATION (APPLICABLE TO 460V MODELS ONLY) CE CONFORMANCE - Low Voltage Directive (LVD) Compliance B1 B2 1 2 Gate Drive S1 - Fixed 0~10V Multi-Function Multi-Function Inputs (Com) AC Analog Outputs 8 bit SC (Com) (+15V) (20k) Analog Inputs... - Page 109 Appendix CE Conformance Information CE CONFORMANCE - Electro-Magnetic Compatibility (EMC) Compliance In order to conform to EMC standards, exclusive-use methods are required for line filter applica- tion, cable shielding and inverter installation. An outline of the methods follows. The line filter and the inverter must be mounted on the same metal plate. The filter should be mounted as close to the inverter as practical.
- Page 110 L1L2 Cable Length: Max. 40cm Metal Plate Motor Cable: Max. 20m Ground Bonds (Remove any paint) Fig. 27 Installation of Line Filter and Inverter (Models CIMR-VG5U 40P4 to 4015) L2 L1 Ground Bonds (Remove any paint) Line Power Inverter Filter...
- Page 111 RCCBs For information on the use of RCCBs with inverters please contact your supplier or Saftronics representative. Operation In some systems it may be necessary to install additional monitoring and protective facilities to com- ply with the applicable safety and accident prevention regulations.
- Page 112 Responsibility As a component manufacturer we are responsible for the provision of installation instructions. These can be found in the installation guidelines publication EZZ006908 (a Saftronics publication free upon request). Our products have been tested by authorized bodies pursuant to the requirements of the standards listed below.
- Page 113 Appendix Notes This page intentionally left blank. VG5 Installation & Quick-Start Manual...