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®
1
Terms Concerning Safety
The safety terms DANGER, WARNING, CAUTION and NOTE are
used in these instructions to highlight particular dangers and/or to
provide additional information on aspects that may not be readily
apparent.
b
DANGER: Indicates that death, severe personal injury and/
or substantial property damage will occur if proper precau-
tions are not taken.
c
WARNING: Indicates that death, severe personal injury and/
or substantial property damage can occur if proper precau-
tions are not taken.
a
CAUTION: Indicates that minor personal injury and/or prop-
erty damage can occur if proper precautions are not taken.
NOTE: indicates and provides additional technical information, which
may not be very obvious even to qualified personnel. Compli-
ance with other, not particularly emphasized notes, with regard to
transport, assembly, operation and maintenance and with regard to
technical documentation (e.g., in the operating instruction, product
documentation or on the product itself) is essential, in order to avoid
faults, which in themselves might directly or indirectly cause severe
personal injury or property damage.
2
General Information
The following instructions are designed to assist in unpacking,
installing and performing maintenance as required on Valtek
3200MD digital positioners. Series 3000 is the term used for all
the positioners herein; however, specific numbers indicate features
specific to model (i.e., Logix 3200 indicates that the positioner has
HART
protocol). See Logix 3200MD Model Number table in this
®
manual for a breakdown of specific model numbers. Product users
and maintenance personnel should thoroughly review this bulletin
prior to installing, operating, or performing any maintenance on the
valve.
Separate Valtek Flow Control Products Installation, Operation,
Maintenance instructions cover the valve (such as IOM 1 or IOM 27)
and actuator (such as IOM 2 or IOM 31) portions of the system and
other accessories. Refer to the appropriate instructions when this
information is needed.
To avoid possible injury to personnel or damage to valve parts,
WARNING and CAUTION notes must be strictly followed. Modifying
this product, substituting non-factory parts or using maintenance
procedures other than outlined could drastically affect performance
and be hazardous to personnel and equipment, and may void exist-
ing warranties.
User instructions - Digital Positioner 3200MD LGENIM0059-01 10/08
WARNING: Standard industry safety practices must be adhered to
when working on this or any process control product. Specifically,
personal protective and lifting devices must be used as warranted.
3
Unpacking and Storage
3.1
Unpacking
1. While unpacking the Logix 3200MD positioner, check the
packing list against the materials received. Lists describing the
system and accessories are included in each shipping
container.
2. When lifting the system from the shipping container, position
lifting straps to avoid damage to mounted accessories. Systems
with valves up to six inches may be lifted by actuator lifting ring.
On larger systems, lift unit using lifting straps or hooks through
the yoke legs and outer end of body.
c
WARNING: When lifting a valve/actuator assembly with
lifting straps, be aware the center of gravity may be
above the lifting point. Therefore, support must be given
to prevent the valve/actuator from rotating. Failure to do
so can cause serious injury to personnel or damage to
nearby equipment.
3. In the event of shipping damage, contact the shipper
immediately.
4. Should any problems arise, contact a Flowserve Flow Control
Division representative.
Logix
®
®
3.2
Storage
Control valve packages (a control valve and its instrumentation)
can be safely stored in an enclosed building that affords environ-
mental protection; heating is not required. Control valve packages
must be stored on suitable skids, not directly on the floor. The
storage location must also be free from flooding, dust, dirt, etc.
3.3
Pre-installation Inspection
If a valve control package has been stored for more than one year,
inspect one actuator by disassembling it per the appropriate Instal-
lation, Operation, and Maintenance Instructions (IOM) prior to valve
installation. If O-rings are out-of-round, deteriorated, or both, they
must be replaced and the actuator rebuilt. All actuators must then
be disassembled and inspected. If the actuator O-rings are replaced,
complete the following steps:
1. Replace the pressure-balance plug O-rings.
2. Inspect the solenoid and positioner soft goods and replace as
necessary.
3
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