Flowserve Logix 500 Series Installation, Operation & Maintenance Instructions Manual
Flowserve Logix 500 Series Installation, Operation & Maintenance Instructions Manual

Flowserve Logix 500 Series Installation, Operation & Maintenance Instructions Manual

Digital positioner

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Logix 500 Digital Positioner

GENERAL INFORMATION

The following instructions are designed to assist in
unpacking, installing and performing maintenance as
required on Logix™ 500 Digital Positioners. Series 500
is the term used for all the positioners within the family;
however, specific numbers indicate features specific to
a model: Logix 520 indicates that the positioner uses
HART
®
protocol. Product users and maintenance per-
sonnel should thoroughly review this bulletin prior to
installing, operating, or performing any maintenance on
the valve.
Separate Valtek Flow Control Products Installation,
Operation, Maintenance instructions cover the valve
(such as IOM 1 or IOM 27) and actuator (such as IOM
2 or IOM 31) portions of the system and other acces-
sories. Refer to the appropriate instructions when this
information is needed.
To avoid possible injury to personnel or damage
to valve parts, users must strictly adhere to
WARNING and CAUTION notes. Modifying this
product, substituting non-factory or inferior
parts, or using maintenance procedures other
than outlined could drastically affect perfor-
mance and be hazardous to personnel and equip-
ment, and may void existing warranties.
WARNING: This product has electrical conduit
connections in either thread sizes 0.5-inch NPT or
M20 which appear identical but are not
interchangeable. Forcing dissimilar threads
Valtek Part No.
?????
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
together will damage equipment, cause personal
injury and void hazardous location certifications.
Conduit fittings must match equipment housing
threads before installation. If threads do not match,
obtain suitable adapters or contact a Flowserve
office.
WARNING: Standard industry safety practices
must be adhered to when working on this or any
other process control product. Specifically,
personal protective and lifting devices must be
used as warranted.

Unpacking

1. While unpacking the Logix 500 positioner, check
the packing list against the materials received. Lists
describing the system and accessories are included
in each shipping container.
WARNING: When lifting a valve/actuator
assembly with lifting straps, be aware the
center of gravity may be above the lifting
point. Therefore, support must be given to
prevent the valve/actuator from rotating.
Failure to do so can cause serious injury to
personnel or damage to nearby equipment.
2. In the event of shipping damage, contact the ship-
per immediately.
3. Should any problem arise, contact a Flowserve
Flow Control Division representative.
51-1

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Summary of Contents for Flowserve Logix 500 Series

  • Page 1: General Information

    0.5-inch NPT or 3. Should any problem arise, contact a Flowserve M20 which appear identical but are not Flow Control Division representative. interchangeable. Forcing dissimilar threads Valtek Part No. ????? 51-1 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 2: Table Of Contents

    Model Selection ..........16 on Valtek 2000 Control Valve Principle of operation ........16 Installation ............. 16 Start-up ............16 Troubleshooting ............18 Spare Part Kits ............20 Mounting Kits ............20 51-2 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 3: Logix 500 Overview

    Output Flow Capacity 1.41 SCFM @ 22 psi (input @ pressure) 2.4 Nm /h @ 1.5 bar 4.12 SCFM @ 90 psi 7.0 Nm /h @ 6.0 bar 51-3 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 4: Principle Of Operation

    Before starting installation, inspect the digital positioner 4-20 mA signal wires providing two-way remote digital for any transit damages. The Logix 500 series positioner communications to the microprocessor. The analog 4-20 is installed with a mounting kit (according to NAMUR mA command is passed to the microprocessor, where specification) to the left-hand actuator support rod.
  • Page 5: Linear Actuators

    2. Pre-assemble the mounting bracket (18) on the left matched with the actuator stroke) actuator leg (5) hand-tight with two U-bolts (6), nuts (1) and lock washers’ (2). For mounting, proceed as follows: 51-5 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 6 60 65 Hexagon Head Screw Follower Pin Lock Washer Washer Follower Arm Figure 5: Take-off Arm (standard) Figure 4: Yoke Actuator Mounting (according to NAMUR, IEC 534 part 6) 51-6 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 7: Rotary Actuators

    4. Adjust the actuator to full stroke and check the fol- tor with damper (damper position is adapted with the actuator stroke) lower pin adjustment the same way as described 51-7 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 8: Tubing Positioner To Actuator

    7. Hexagon socket screw 8. Coupler 9. Threaded hole (spring to close) 10. Threaded hole (spring to open) Figure 7: Mounting a Part-turn Valve Actuator (in acc. with VDI/VDE) 51-8 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 9: Wiring And Grounding Guidelines

    Connect Shield at -52* Limit switch 2 - Shielded Source Ground Cable Pneumatic output signal (outlet) 4-20 mA Current Source Air supply (inlet) Figure 8: Wiring Diagram = Optional connection 51-9 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 10: Startup

    0.08 µF switches. Six of the switches are for basic configura- Max. Cable Length = = 3636 ft. 0.000022 µF/foot tion settings and one is for calibration options and one 51-10 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 11: Initial Dip Switch Setting

    On enables an auto tune feature that will automati- for an air-to-open actuator, and 20 mA for an air-to- cally determine the positioner gain settings every close actuator configuration. 51-11 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 12: Quick-Cal Operation

    A factory reset will al- ways reset the command source to analog 4-20 mA. the operation of the positioner adjusted accordingly. 51-12 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 13: Logix 500 Status Condition Codes

    - The unit is being commanded to exceed a user defined lower travel limit and the internal software is holding the position at the limit. To clear the condition use handheld or Flowserve supplied software to reset the limit if more travel is needed or adjust the command signal back in the specified range.
  • Page 14 This can also be caused by over tightened packing, very sticky packing, or very high gain settings. This error may be cleared by briefly pushing the Quick-Cal button, which will force the positioner to use the parameters from the last good calibration. 51-14 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 15 Cycle power and complete a Quick-Cal if needed. Check internal data to verify correct set- tings. If the error still occurs, bad electronic assembly, replace. Figure 11: Limit Switch Unit 51-15 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 16: Hart 275 Handheld Communicator

    Flowserve corporation has written custom configura- dance with the application is complete, the limit switch tion and diagnostic software for the Logix 500 series unit can be adjusted and operation can be effected. called SoftTools™. This software and the SoftTools For adjustment remove the positioner cover.
  • Page 17 EEx ib II C T4/T5/T6; Tu=80/65/50 C in accordance with EN 50014 and EN 50020 Knurled Knob Adjustment Screws Figure 13: Proximity Vane Type Switch with Positioner (side view) 51-17 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 18: Troubleshooting

    50 60 70 80 90 100% Rotary angle Stroke Factory setting of the limit switches LS1 and LS2: 0% – 3% from the end position Figure 14: Adjustable Switching Range 51-18 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 19 (Item No. 4) Feedback Gear & Shaft (Item No. 5) Limit Switch Assembly (Item No. 6) Base Housing (Item No. 7) Follower Follower arm (Item No. 8) Figure 15: Exploded View 51-19 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611...
  • Page 20: Spare Part Kits

    Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions.

This manual is also suitable for:

Logix 520 series

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