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Summary of Contents for Flowserve Logix 3200MD Plus
- Page 1 USER INSTRUCTIONS Installation Operation Logix 3200MD+ ® Maintenance Digital Positioners Manual FCD LGENIM0110-0 05/16...
- Page 2 3200MD+ Digital Positioners FCD LGENIM0110-0 05/16 Logix 3200MD+ Positioner The Flowserve Logix 3200MD+ Digital HART® positioner utilizes state-of-the-art piezo technology to provide superior performance and reliability. The Logix 3200MD+ can be easily configured using the local buttons, HART handheld, and ValveSight software.
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Page 3: Table Of Contents
TATUS ESCRIPTIONS 18.2 ..16 OUNTING TO TANDARD ALTEK OTARY ALVES 28.4 ..........52 LOWSERVE 18.3 ..18 PTIONAL ALTEK OTARY OUNTING ROCEDURE DISPOSAL ............52 18.4 NAMUR (A ..19 OUNTING TO OTARY ALVES POSITIONER DIMENSIONS ......53 TUBING ............. 20 flowserve.com... - Page 4 FIGURE 37: PRESSURE SENSOR BOARD ........ 39 FIGURE 38: SPOOL VALVE COVER ASSEMBLY ....... 39 FIGURE 39: SPOOL AND BLOCK ........... 39 FIGURE 40: DRIVER MODULE BARBED FITTING....40 FIGURE 41: DRIVER MODULE BARBED FITTING....41 FIGURE 42: EXPLODED VIEW ..........55 flowserve.com...
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Page 5: Scope Of Manual
3 PRODUCT IDENTIFICATION Figure 2: Model Code Label Verify that the labels match the intended application. NOTE: Mark checkbox next to hazardous area ® information for protection method Logix 3200MD+ is installed to. flowserve.com... -
Page 6: Logix 3200+ Modification
10 PROTECTIVE CLOTHING Careful packing, loading and transport arrangements are required to prevent products from being damaged during FLOWSERVE positioners use high pressure gas to transport. Standard packaging includes a cardboard box, operate. Use eye protection when working around with or without a wooden pallet base as needed. -
Page 7: Qualified Personnel
Before products returned maintenance personnel should thoroughly review this FLOWSERVE for repair or service, FLOWSERVE must be manual prior to installing, operating or performing any provided with a certificate which confirms that the product maintenance. has been decontaminated and is clean. FLOWSERVE will not accept deliveries if a certificate has not been provided 12 VALVE &... -
Page 8: Principles Of Operation
Final Command. source. The command source can be accessed with ® ValveSight software, the HART 475 communicator, or other host software. See Section 10 for more information. Figure 3: Principles of Operation of Logix 3200MD+ flowserve.com... -
Page 9: Outer Loop
1:1 to the Final Command. Since zero deviation exists, the stem position is also at 50 percent. With the stem at the desired position, the spool valve will be at a middle position that balances flowserve.com... -
Page 10: Figure 4: Logix 3200Md+ Digital Positioner Schematic Double Acting Relay - Air To Open
® Logix 3200MD+ Digital Positioners FCD LGENIM0110-0 05/16 Figure 4: Logix 3200MD+ Digital Positioner Schematic (Double Acting Relay - Air To Open flowserve.com... -
Page 11: Specifications
0.25% F.S. (18.0 SCFM @ 60 PSI) Hysteresis 1.0% F.S. Operating Temperature -52 to 85°C (-61.6 to 185°F) Double Acting Relay – Port 1 Primary Output Ports (Port is pressurized in energized state. Port is exhausted upon loss of power.) flowserve.com... -
Page 12: Stroke Output
PCMCIA and USB connections) NOTE: Performance tested according to ISA 75.13. HART Modem RS-232, PCMCIA card, or HART Filter May be required in conjunction with some DCS hardware. HART MUX MTL 4840/ELCON 2700, P&F K System HART Multiplexer flowserve.com... -
Page 13: Hazardous Area Certifications
T6 Ta = -52˚C to +45˚C Ex nA IIC T4/T6 Gc IP65 Type “t” T4 Ta = -52˚C to +85˚C IECEx FMG 16.0007X T6 Ta = -52˚C to +45˚C Ex tb IIIC T95˚C Db IP65 Ta = -52˚C to +55˚C flowserve.com... - Page 14 Utiliser une isolation appropriée du câble à des températures plus élevées. Contactez Flowserve pour les informations de trajet de flamme. Assessed to the following ATEX standards: EN 60079-0 :2012, EN 60079-11 :2012, EN 60079-1:2007, EN 60079-31:2009, EN 60529: 1991/A1:2001...
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Page 15: Mounting And Installing
Slip the large end of the teardrop shaped mounting Linearization feature in the Custom Characterization page hole in the back of the positioner/bracket assembly of the DTM. over the mounting bolt. Slide the small end of the Figure 5: Mounting to Mark One Linear Valves flowserve.com... -
Page 16: Mounting To Standard Valtek
The pin should extend approximately 1⁄16" past the take-off arm. When properly adjusted, securely tighten the bracketing bolts. Spline Lever Adapter Take-Off Assembly Figure 6: Valtek Rotary Take-Off Arm flowserve.com... -
Page 17: Figure 8: Valtek Rotary Mounting
CAUTION: Remember to remove the air supply before re-adjusting take-off arm. NOTE: If mounted properly, the follower arm should be horizontal when the valve is at 50% stroke and should move approximately ±30° from horizontal over the full stroke of the valve. flowserve.com... -
Page 18: Optional Valtek Rotarym
Attach follower arm to positioner feedback shaft, using the star washer and 10-32 nut. Attach tripper and tripper clamp to valve shaft using two ¼-20 bolts and two ¼-20 locknuts. Leave tripper loose on shaft until final adjustment. Figure 10: Optional Rotary Mounting flowserve.com... -
Page 19: Uto Max ) Valves
Optionally, continue to attempt the calibration. Each calibration attempt adjusts the acceptable limits and it should pass eventually. CAUTION: Remember to remove the air supply before re-adjusting take-off arm. Figure 12: Automax Assembly flowserve.com... -
Page 20: Tubing
See Error! Reference source not found.13. For a linear air-to-close actuator the tubing configuration is reversed. Spool Relay Figure 15: Linear, Single Acting, Air to Open Spool Relay Figure 13: Linear, Double Acting, Air to Open flowserve.com... -
Page 21: Connect Supply Port
0.14 barg (2.0 PSIG). This could cause the positioner to become unresponsive under some circumstances CAUTION: The natural gas used must be sweet natural gas. Use of sour natural gas may cause positioner to fail prematurely. flowserve.com... -
Page 22: Figure 17: Pneumatic Connections
® Logix 3200MD+ Digital Positioners FCD LGENIM0110-0 05/16 Double Acting Single Acting Port Configuration Configuration Supply Supply (Plug) Figure 17: Pneumatic Connections flowserve.com... -
Page 23: Electrical Connections
3200MD+, perform the calculation in the following equation. ® across the Logix 3200MD+ terminals. This could cause The Available Voltage must be greater than 10VDC in permanent circuit board damage. ® order to support the Logix 3200MD+. Also, see Table 1: Input Signal. flowserve.com... -
Page 24: Figure 19: Compliance Voltage
The grounding terminals, located by the electrical conduit = 72 = .000072 cable ports should be used to provide the unit with an adequate �� �� and reliable earth ground reference. This ground should be tied to the same ground as the electrical conduit. flowserve.com... -
Page 25: (Ao, Do, Di)
This product has electrical conduit connections in either electrical noise. An electromagnetic line filter can be used thread sizes 1/2" NPTF or M20x1.5 which appear identical to further eliminate noise (FLOWSERVE Part Number but are not interchangeable. The thread size is indicated on 10156843). -
Page 26: Multi-Function Card
See Figure 23. Terminal (See Error! Reference source not found.) 0 VDC Discrete Input From Remote Mount White Black Voltage Loop ® 40 VDC (Logix Input) Voltage Source Terminals Figure 23: MFC Discrete Input Circuit Figure 24: Remote Mount Board flowserve.com... -
Page 27: Connections For Intrinsicallys
▼Down ◄Back After the stroke calibration is complete, the positioner is Selectable GAIN Switch (Rotary) – Used to manually ready for control. fine-tune the performance. LED Indicators (Red, Yellow, and Green) – Indicate status, alarms and warnings. flowserve.com... -
Page 28: Configuration Switch Settings
Selectable GAIN Switch. signal at closed. Off - Selecting Off forces the positioner to use one of the 21.3.4 Characterization Switch factory preset tuning sets determined by the Selectable GAIN Switch. Settings “B” through “J” are progressively higher predefined tuning sets. flowserve.com... -
Page 29: Stroke Calibration
Hi Friction - Placing the switch to the right optimizes the approximately 100% open. response for valves and actuators with high friction levels. Press the ►ACCEPT/QUICK-CAL button to proceed. This setting slightly slows the response and will normally stop limit cycling that can occur on high friction valves. flowserve.com... -
Page 30: Analog Output (Ao) Calibration
This is done while holding down both the process cannot be interrupted. The stroke calibration can ▲Up and ▼Down buttons, and briefly pressing the be adjusted with minimal valve movement. Contact your ►ACCEPT/QUICK-CAL button. local Field Service Technician for more information. 22.4 Factory Reset flowserve.com... -
Page 31: Viewing Version Numbers
Deviation alarm is tripped, the output changes to 0.5 mA. To change the Multi-Function Card to the Discrete Output function, hold down both the ◄ BACK and the ▼Down button for about 3 seconds. The blink code should change to GRYR. Briefly press the ►ACCEPT/QUICK-CAL button. flowserve.com... -
Page 32: Hart Communication
® 23.1 ValveSight source not found.. After changing the DIP switch, the positioner will immediately recognize the new HART communication protocol. Flowserve Corporation has produced a custom Device Replace the covers. ® Type Manager (DTM) for the Logix 3200MD+ digital ®... -
Page 33: Burst Mode
Diagnostics: Supply Pressure (bar) Quaternary Valve Position (%) NOTE: These variable assignments are reestablished during a factory reset. A field upgrade will not change the tertiary variable. NOTE: The DTM will not function while the positioner is in Burst Mode. flowserve.com... -
Page 34: Model Features
The “Advanced” DTM provides a view of the positioner’s full health analysis and interfaces to all of the positioner’s “Pro” diagnostic functionality. It is generally wise to use the Advanced DTM with the Advanced and Pro positioners. flowserve.com... -
Page 35: Multi-Function Card
Closed configuration switch setting. If the valve closes with a 4 mA signal, the AO will show a 4 mA signal when closed. If the valve closes with a 20 mA signal, the AO will show a 20 mA signal when closed. flowserve.com... -
Page 36: Remote Mount
Remote Mount 31.2 Spare Parts Kits Board Ordering a Remote Mount 30.1 Positioner Dimensions Device For more information on the remote mount option, see ® Logix® Remote Mount Option user instructions, FCD LGENIM0001. Terminals Figure 31: Remote Mount Terminals flowserve.com... -
Page 37: Positioner Maintenance
0.68 N-m (6 in-lb) Double Acting Relay Block ( 2 Screws) 0.56 N-m (5 in-lb) Double Acting Relay manifold (2 Screws) 0.56 N-m (5 in-lb) Figure 33: Cable Placement 0.5 – 0.6 N-m (4-5 in-lb) User Interface terminal connections. flowserve.com... -
Page 38: Replacing A Main Board
Connect the pressure sensor board cable on to the Reinstall the plastic inner cover. main board. Reinstall the main board screw. Calibration Replace the inner cover by reinstalling the 3 retaining Initiate a Pressure or Triple Calibration from the DTM. screws. Reconnect power. flowserve.com... -
Page 39: Replacing And Cleaning A Spool
Phillips-head screws and carefully sliding the block off the spool. See Figure 39. Figure 39: Spool and Block Carefully remove the spool by sliding the end of the spool out of the connection clip. Excessive force may bend spool. Cleaning flowserve.com... -
Page 40: Replacing A Driver Modulea
Remove the plastic board cover by removing the holes in the base. three retaining screws. Install the two spool-valve screws and tighten Disconnect the flexible tubing from the barbed fitting securely with a Phillips screwdriver (See Figure 39). at the driver. flowserve.com... -
Page 41: Figure 41: Driver Module Barbed Fitting
Phillips screwdriver. Do not over tighten. Reconnect power and air supply to the positioner and perform a stroke calibration. Reinstall all covers. Driver Module Barbed Fitting Figure 41: Driver Module Barbed Fitting flowserve.com... -
Page 42: Troubleshooting
Enable the stability DIP switch on the local correct. interface and recalibrate. If problem persists, adjust Packing friction is high. pressure control window with handheld Spool valve is corroded or dirty. ® communicator or ValveSight and recalibrate. Disassemble and clean spool valve. flowserve.com... -
Page 43: Status Code Index
Cmd Control WRN YGYR Pilot Response ALM RRGG Squawk Mode GGRR Cmd Frequency ALM RYGY Pilot Response WRN YRGG Stroke Cal in Prog GRGY Cmd Frequency WRN YGYR Pilot Travel WRN YGGY Stroke Cal Req RGRG CST Failed WRN YGRY flowserve.com... -
Page 44: Status Code Descriptions
Perform the Command Reset by holding both the UP and DOWN buttons and briefly Description: No friction calibration has been performed pressing the QUICK-CAL/ACCEPT button. since the last factory reset. The friction calibration determines a preliminary friction value, spring forces and flowserve.com... - Page 45 The DI signal is active and the positioner is attempting to control Possible Solutions: Follow routine procedures the valve at the set point. maintenance when the limit is reached. For example valve inspection may include checking the packing tightness, and flowserve.com...
- Page 46 Check for pneumatic leaks in the actuator and stem or in the actuator, low or restricted supply pressure, or actuator tubing. Recalibrate pressure sensors. Check the a sticking positioner relay. pressure sensor board connections and replace pressure sensor board if necessary. flowserve.com...
- Page 47 Description: The amount of detected backlash has passed Possible Solutions: Ensure supply gas is clean and dry. the user set warning limit. This may affect valve stability. Check and clean the regulator filter. flowserve.com...
- Page 48 Description: Upon loss of air supply, the valve may not move to the fail-safe position. The spring alone is not adequate to overcome the friction and process load in the system. The system is relying on pneumatic force to flowserve.com...
- Page 49 Review the control loop parameters and equipment. Adjust as necessary. STROKE SHIFT Description: The 0% and 100% valve positions have both shifted in the same direction since the last stroke calibration. This may be related to a bent or adjusted flowserve.com...
- Page 50 Possible Solutions: Check the feedback arm linkage. Description: The valve and actuator friction has passed the Recalibrate. If the problem persists return the unit for user set limit. High friction can cause loop oscillations, repair. poor position control, jerky motion, or valve sticking. It can flowserve.com...
- Page 51 This may prevent the proper failure position upon loss of signal/power. This condition may occur briefly on an air-to-close valve that is held for long periods of time in the closed position, or an air-to-open valve held in the open position. flowserve.com...
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Page 52: Help From Flowserve
3200MD+ Digital Positioners FCD LGENIM0110-0 05/16 Metal parts should be scrapped, with the remaining materials disposed of according to national regulations. 28.4 Help From Flowserve 28.4.1 Phone Support Over-the-phone troubleshooting is often available for positioner issues. Should your positioner be experiencing... -
Page 53: Positioner Dimensions
® Logix 3200MD+ Digital Positioners FCD LGENIM0110-0 05/16 30 POSITIONER DIMENSIONS 30.1 Positioner Dimensions flowserve.com... -
Page 54: P Ositioners
Not for use with natural gas. Used to purge spring side of actuator with instrument air. MFC can be configured in the field as Analog Output (position feedback), Discrete Output (Logic feedback) or Discrete Input (position set point or start PST). Housings with M20 conduit threads are not available with Certification Code 34 flowserve.com... -
Page 55: Figure 42: Exploded View
® Logix 3200MD+ Digital Positioners FCD LGENIM0110-0 05/16 Figure 42: Exploded View flowserve.com... - Page 56 Kit 10: User Interface Board Kit, P/N 338695.999.000 Screw, Customer Interface to Housing Customer Interface Board O-ring, Customer Interface Board Kit 11: Multi-Function Card, P/N 338696.999.000 Multi-Function Card Kit 12: Position Feedback Potentiometer Kit, P/N 338697.999.000 E-ring Position Feedback Spring Position Feedback Potentiometer flowserve.com...
- Page 57 50 mm pinion x 130 mm bolt spacing Bolt Option Description 10-24 UNC bolting 10-32 UNF bolting M5-.8 metric bolting Example: NK313A, NAMUR Accessory Mounting Kit with 30 mm pinion x 80 mm bolt spacing and 10-24 UNC bolting. flowserve.com...
- Page 58 Main Board · 61 ® ValveSight DTM · 12, 49 Maintenance · 14, 57 Vented Design · 25 Mark One Linear Valves · 15 Version Numbers · 38, 48 MaxFlo Rotary Valves · 20, 23 Minimum Close Time · 45 flowserve.com...
- Page 59 ® Logix 3200MD+ Digital Positioners FCD LGENIM0110-0 05/16 Appendix 1: FM Control Drawing flowserve.com...
- Page 60 NAF Ab designed to perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general Gelbgjutaregatan 2 guidelines, it cannot provide specific data and warnings for all possible applications.
- Page 61 Ed Silva Engineering Mike Yost Engineering Mitch Price Engineering Brent Lingwall Engineering Edwin Hordijk Sales Ricardo Tozzi Sales Kalpesh Solaki Sales Mike Waier Sales Chin Thye Boo Sales Dmitry Gerasimov Russian Translation Darren Russian Translation To Do Next Revision: flowserve.com...
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