Maintenance And Troubleshooting - Pro-Form 595 HR User Manual

MAINTENANCE AND TROUBLESHOOTING

Inspect and tighten all parts of the elliptical exerciser
regularly. Replace any worn parts immediately.
To clean the elliptical exerciser, use a damp cloth and
a small amount of mild detergent. Important: Keep
liquids away from the console and keep the con-
sole out of direct sunlight. During storage, remove
the batteries from the console.
BATTERY REPLACEMENT
If the console display becomes dim, the batteries
should be replaced. See assembly step 4 on page 6.
HANDGRIP PULSE SENSOR TROUBLESHOOTING
• Avoid moving your hands whilst using the handgrip
pulse sensor; excessive movement may interfere
with heart rate readings. Do not hold the metal con-
tacts too tightly.
• For the most accurate heart rate reading, hold the
metal contacts for about 15 seconds.
• For optimal performance of the handgrip pulse sen-
sor, clean the metal contacts with a soft cloth—do
not use alcohol, abrasives, or chemicals.
HOW TO ADJUST THE REED SWITCH
If the console does not display correct feedback, the
reed switch should be adjusted. To do this, you must
remove the Pedal Springs (11), the right Pedal Disc
(15), and the Side Shields (3, 4). See step 8 on page
8 and remove the Pedal Springs.
15
4
11
3
52
77
64
11
51
52
77
51
64
Next, remove the four Screws (51) from the right
Pedal Disc (15), and slide the Pedal Disc off. Remove
all Screws (52, 64) from the Right Side Shield (4) and
the two Screws (77) from beneath the Pedal Disc, and
then remove the Right Side Shield. Remove all
Screws (52) from the Left Side Shield (3) and remove
the Left Side Shield.
Next, see the drawing below and locate the Reed
Switch (53). Loosen, but do not remove, the indicated
M4 x 16mm Screw (52). Slide the Reed Switch slightly
toward or away from the Magnet (58) on the flywheel,
and then retighten the Screw. Turn the left Pedal Disc
(15) for a moment. Repeat until the console displays
correct feedback. When the Reed Switch is correctly
adjusted, reattach the Side Shields (3, 4), the right
Pedal Disc (15), and the Pedal Springs (11).
58
53
15
52
HOW TO ADJUST THE DRIVE BELT
If you can feel
the pedals slip
whilst you are
pedalling,
even when the
resistance is
adjusted to
68
the highest
level, the
64
Drive Belt (19)
62
may need to 19
be adjusted.
To adjust the
Drive Belt, you must first remove both side shields.
See HOW TO ADJUST THE REED SWITCH at the
left and remove the side shields.
Next, loosen the M8 x 22mm Flat Head Bolt (68) and
turn the M10 x 60mm Screw (62) until the Drive Belt
(19) is tight. When the Drive Belt is tight, tighten the
Flat Head Bolt. Reattach the side shields.
20
ASSEMBLY
Assembly requires two persons. Place all parts of the elliptical exerciser in a cleared area and remove the
packing materials. Do not dispose of the packing materials until assembly is completed. Assembly requires the
included hex keys and your own phillips screwdriver
and rubber mallet .
Use the drawings below to identify the small parts used for assembly. The number in parenthesis below each
drawing is the key number of the part, from the PART LIST on page 22. The number following the key number is
the quantity needed for assembly. Note: Some small parts may have been pre-assembled. If a part is not in
the parts bag, check to see if it has been pre-assembled.
M8 Nylon M10 Nylon
Locknut (38)–4 Locknut (33)–6
M4 x 19mm
M4 x 16mm
Screw (86)–2
Screw (52)–4
Wave Washer
(43)–2
M8 x 45mm Button Bolt (50)–4
M8 x 25mm Patch M10 x 25mm
Screw (56)–2 Button Screw (67)–3
M10 x 75mm Carriage Bolt (34)–4
, adjustable spanner
M10 Split Handlebar
Washer (59)–7 Washer (55)–2
M10 Spring Bracket
Washer (78)–2 Washer (35)–2
M10 Bolt Set (74)–2
M10 x 27mm M10 x 30mm
Patch Screw (40)–2 Carriage Bolt (80)–2
M10 x 72mm Button Bolt (84)–2
5
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