Lenze 8400 protec Hardware Manual
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Lenze 8400 protec Hardware Manual

Lenze 8400 protec Hardware Manual

L-force drives
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EDS84DPS424
.M^h
L−force Drives
8400 protec
E84Dxxxxxxx HighLine/StateLine/EMS
Decentralised frequency inverter
Hardware Manual
0.75 ... 7.5 kW
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  • Page 1 L−force Drives EDS84DPS424 .M^h Hardware Manual 8400 protec 0.75 ... 7.5 kW E84Dxxxxxxx HighLine/StateLine/EMS Decentralised frequency inverter...
  • Page 2 0Fig. 0Tab. 0...

  • Page 3: Table Of Contents

    ............General safety and application notes for Lenze controllers .
  • Page 4 Contents Supply concept of control voltage ........4.6.1 Internal 24 V supply voltage .
  • Page 5 Contents Communication ............6.7.1 PROFINET®...
  • Page 6 Contents Braking operation ............Braking operation without additional measures .

  • Page 7: About This Documentation

    The hardware manual contains the complete information on the intended use of the 8400 protec controllers in the StateLine and HighLine versions. Validity These instructions apply to decentralised 8400 protec frequency inverters with the following type designation: Type designation From HW From SW E84DSxxx...

  • Page 8: Conventions Used

    About this documentation Conventions used Conventions used This documentation uses the following conventions to distinguish between different types of information: Spelling of numbers Decimal separator Point In general, the decimal point is used. For instance: 1234.56 Warnings UL warnings Given in English and French UR warnings Text Program name...

  • Page 9: Terms And Abbreviations Used

    About this documentation Terms and abbreviations used Terms and abbreviations used Axis, drive Lenze controller combined with a motor or geared motor and other Lenze drive components Basic insulation Insulation providing basic protection against hazardous shock currents Controller Any frequency inverter, servo inverter, or DC speed controller...
  • Page 10 About this documentation Terms and abbreviations used AC current or AC voltage DC current or DC voltage Rated mains voltage DC voltage Output voltage / voltage at the motor terminals Rated mains current Rated output current Maximum output current [mA] Discharge current [kW] Rated motor power...
  • Page 11 About this documentation Terms and abbreviations used Terms and abbreviations of the safety system Abbreviation Meaning 24 V voltage supply for non−safe monitoring Cat. Category according to EN 954−1 (valid until 30 November 2009) Non−safe feedback output F−PLC Safety PLC GSDML File containing device−specific data to establish PROFINET communication File containing device−specific data to establish PROFIBUS communication...

  • Page 12: Notes Used

    About this documentation Notes used Notes used The following pictographs and signal words are used in this documentation to indicate dangers and important information: Safety instructions Structure of safety instructions: Danger! (characterises the type and severity of danger) Note (describes the danger and gives information about how to prevent dangerous situations) Pictograph and signal word Meaning...

  • Page 13: Safety Instructions

    – The procedural notes and circuit details described in this documentation are only proposals. It’s up to the user to check whether they can be transferred to the particular applications. Lenze Drives GmbH does not accept any liability for the suitability of the procedures and circuit proposals described.
  • Page 14 EMC legislation. Lenze controllers may cause a DC current in the PE conductor. If a residual current device is used as a protective means in the case of direct or indirect contact with a three−phase controller, a residual current device of type B must be used on the current supply side of the controller.
  • Page 15 Safety instructions General safety and application notes for Lenze controllers Operation If necessary, systems including controllers must be equipped with additional monitoring and protection devices according to the valid safety regulations (e.g. law on technical equipment, regulations for the prevention of accidents). The controllers can be adapted to your application.

  • Page 16: General Safety And Application Instructions For Lenze Motors

    Safety instructions General safety and application instructions for Lenze motors General safety and application instructions for Lenze motors (According to: Low−Voltage Directive 2006/95/EC) General Low−voltage machines have hazardous live and rotating parts and possibly also hot surfaces. Synchronous machines induce voltages at open terminals during operation.
  • Page 17 Safety instructions General safety and application instructions for Lenze motors Installation Ensure an even surface, solid foot and flange mounting and exact alignment if a direct clutch is connected. Avoid resonances with the rotational frequency and double mains frequency which may be caused by the assembly. Turn rotor by hand, listen for unusual slipping noises.
  • Page 18 Safety instructions General safety and application instructions for Lenze motors Commissioning and operation Before commissioning after longer storage periods, measure the insulation resistance. In case of values £ 1 kW per volt of rated voltage, dry winding. For trial run without output elements, lock the featherkey. Do not deactivate the protective devices, not even in a trial run.

  • Page 19: Residual Hazards

    Safety instructions Residual hazards Residual hazards Protection of persons Before working on the controller, check if no voltage is applied to the power ƒ terminals. The operating temperature of the heatsink at the controller is very high. Skin ƒ contact with the heatsink causes burns. If required, provide for protective covers. Before working on the controller, check if no voltage is applied to the power ƒ...

  • Page 20: Product Description

    Product description Device features Product description Device features Decentralised 8400 protec frequency inverter Version Features HighLine StateLine Power range 0.75 ... 7.5 kW 0.75 ... 4 kW 0.75 ... 7.5 kW Mounting type Wall−mounted device Brake management Control of a mechanical motor holding brake 24 V supply ü...

  • Page 21: Identification

    Product description Identification Identification ‚  Inverter Drives 8400 protec Type: E84DWAK001  Type designation ‚ Version Note The type designation serves to identify detailed device properties with the following type code. The listing of the type code, features, and device properties does not consider any limitations of possible combinations.

  • Page 22: Type Code

    Type code Type code StateLine, HighLine  E84D Product range Inverter Drives 8400 protec Version S = StateLine H = HighLine Connection system for mains and 24 V supply M = 2 hybrid plugs, type Q4/2 P = 1 hybrid plug, type Q4/2 H = circular connector Molex (Brad Mini−Change)
  • Page 23 Product description Type code EMS version  E84D Product range Inverter Drives 8400 protec EMS Special communication version for monorail overhead conveyor applications E = half wave L = coded half wave P = power wave D = DECA bus F = inductive system Connection system for mains and 24−V supply of the...
  • Page 24 Product description Type code E84D Control element N = none C = service switch with protective function R = rocker switch for EMS (without mains disconnection) Brake resistor N = none R = internal E = external connection option EDS84DPS424 EN 5.0...

  • Page 25: Overview Of Standard Devices

    Product description Overview of standard devices Overview of standard devices StateLine, HighLine E84DWGA010 Control elements and overview of connections Pos. Description/function Page(s) Control element, various versions, optional Display for values and messages, 5 characters LED status display Warning symbols See below Motor and brake resistor connections From 87 Connections for mains and 24 V supply voltage...
  • Page 26 Product description Overview of standard devices EMS version E84DWGA015 b Control elements and connection overview of the EMS version Pos. Description/function Page(s) Control element, various versions, optional Display for values and messages, 5 characters LED status display Warning symbols See below Motor and brake resistor connections From 87 Mains connections and EMS−specific communication...

  • Page 27: Communication

    Product description Communication CAN port Communication The available combinations of communication and connection system can be seen from the table. Type code characteristics Connection system version Communication Input / Fieldbus Analog input CAN on board output area (fieldbus) configuration Push−pull CANopen þ...

  • Page 28: Infrared Remote Control Receiver

    Product description Communication Infrared remote control receiver 3.5.2 Infrared remote control receiver For remote control, the devices are equipped with an infrared receiver (IrRC) (supported from SW version 12 onwards). The actions enabled by the infrared remote control (LDEZIRRC) are freely programmable. For more information see the software manual and the online help for the LS_IRInterface system block.

  • Page 29: Infrared Interface

    Product description Communication Infrared interface 3.5.4 Infrared interface The EMS versions come with an implemented infrared interface for data transfer (IrDA). The actions enabled via the interface or the reading of parameter data (codes) are freely programmable in the PLC program. Note! A trouble−free operation of the optical interface requires: Clear line of sight between transmitter and receiver...

  • Page 30: Concepts For The Mains Connection

    Concepts for the connection of individual axes Concepts for the mains connection 8400 protec controllers support the implementation of various concepts for the mains connection. Here, a distinction is drawn between wiring using a: Standard cable − commercially available cable ƒ...
  • Page 31 3/PE AC 24 V DC 24 V DC E84DVK001  8400 protec in version E84DxP... Mains connection 3/PE AC with standard cable ‚ 8400 protec in version E84DxP... Mains connection 3/PE AC with 24 V DC buffer voltage and hybrid cable ƒ...

  • Page 32: Concepts For The Connection Of The Power Bus

    Product description Concepts for the mains connection Concepts for the connection of the power bus 3.6.2 Concepts for the connection of the power bus Spacious plants are often organised in lines. A clearly structured cable routing leads to a typical line topology. Two connection types are used: Loop−through technique from device to device ƒ...
  • Page 33 Product description Concepts for the mains connection Concepts for the connection of the power bus Standard cable with power distributors and external 24 V buffer voltage … Isolated cable routing for mains voltage and 24 V buffer voltage. Here, the mains voltage is connected to the controller by means of a standard cable (plug X10).
  • Page 34 E84D E84D 3/PE AC 24 V DC E84DVK002  Loop−through technique with 8400 protec in version E84DxM... X10, X11 Mains connection 3/PE AC with standard cable ‚ Loop−through technique with 8400 protec in version E84DxM... X10, X11 Mains connection 3/PE AC with 24 V DC supply voltage and hybrid cable ƒ...

  • Page 35: Ems Mains Connection Concepts

    EMS mains connection concepts Half wave (coded) EMS mains connection concepts The mains connection concepts can also be realised with 8400 protec EMS, e.g. Loop−through technique from device to device for multi−axis applications ƒ Moreover, 8400 protec EMS controllers support the following (depending on the device...

  • Page 36: Power Wave

    E84DVK004_B L1 ... L3, PE Sliding bar conductors for mains and PE conductor Control bar Data±, SS1 ƒ 8400 protec EMS controller for single−axis drive „ 8400 protec EMS controller for multi−axis drive Mains Mains loop−through technique Communication of CANopen master PLC ‰...

  • Page 37: Deca Bus

    L1 ... L3, PE Sliding bar conductors for mains and PE conductor Data Signal rails Data±, SS1 … 8400 protec EMS controller for single−axis drive † 8400 protec EMS controller for multi−axis drive Mains Mains loop−through technique Communication of CANopen master PLC ‰...

  • Page 38: Inductive

    Inductive energy transmission (24 V DC for controlling a motor holding brake) Data Inductive data transfer ‡ 8400 protec EMS controller for single−axis drive ˆ 8400 protec EMS controller for multi−axis drive Mains Mains loop−through technique Communication of CANopen master PLC Š...

  • Page 39: Technical Data

    Technical data General data and operating conditions Technical data General data and operating conditions General data Conformity and approval Conformity ^ 13.1 2006/95/EC Low−Voltage Directive Approval UL 508C Power Conversion Equipment, File No. 132659 CSA 22.2 No. 14 − No UL approval for control element W EDS84DPS424 EN 5.0...
  • Page 40 Technical data General data and operating conditions Protection of persons and equipment Enclosure EN 60529 IP65 All unused connectors must be closed with protection covers or Deviating enclosure by blanking plugs. options: IP64 with control element IP54 with control element IP55 with external fan for 7.5 kW devices NEMA...
  • Page 41 Only permitted with devices of voltage class "E" (see type code). Motor connection Motors EN 60034 Only use motors suitable for inverter operation. Insulation resistance: min. û ³1.5 kV, min. du/dt ³5 kV/ms Length of the motor < 20 m (Lenze system cable, shielded) cable EDS84DPS424 EN 5.0...
  • Page 42 Technical data General data and operating conditions Mounting conditions Mounting place Wall Ensure convection cooling in the niches.) Mounting position Standard mounting Display to the front Vertically suspended, −30 ... +30 ° In case of greater angles of tilt: Operation at 2/4 kHz: > +40 °C: Reduce the rated output current by 2.5 %/°C.
  • Page 43 Technical data General data and operating conditions Noise emission EN 61800−3 Cable−guided Up to 20 m shielded motor cable (Lenze system cable): category C2 Radiation Category C2 Noise immunity (according to requirements of EN 61800−3) Electrostatic discharge EN 61000−4−2 8 kV with air discharge,...
  • Page 44 Technical data General data and operating conditions Open and closed loop control Open and closed loop control processes VFCplus: V loop (linear or square−law) V/f closed loop SLVC: Sensorless vector control (torque/speed) Only for HighLine device version Servo control (torque/speed) from SW version 12 VFCplus eco: Energy−efficient V/f characteristic...
  • Page 45 Technical data General data and operating conditions EMS version Half−wave system E84DE..., E84DL... Control bar Z system Number Signal level Full wave Positive half wave Negative half wave Coded half wave Reference voltage or switched voltage L1 possible with different hardware configuration Rated voltage 400−480 V AC, 50−60 Hz Coded half wave: 230 V AC, 50−60 Hz...

  • Page 46: Rated Data

    Technical data Rated data Overview Rated data 4.2.1 Overview Basis of the data Mains Voltage Voltage range Frequency range f [Hz] Lrated Lrated 3/PE AC 320 − 0 % ... 440 + 0 % 45 − 0 % ... 65 + 0 % 3/PE AC 400 −...
  • Page 47 Technical data Rated data Overview Output data Voltage Frequency Rated current [A] Number of phases up to +45 °C  up to +55 °C  [Hz] E84Dxxxx7514 0 ... 400/500 0 ... 1000 2.4/1.9 1.8/1.4 E84Dxxxx1524 0 ... 400/500 0 ... 1000 3.9/3.1 2.9/2.3 E84Dxxxx3024...

  • Page 48: Operation At Rated Mains Voltage 400 V

    Technical data Rated data Operation at rated mains voltage 400 V 4.2.2 Operation at rated mains voltage 400 V Basis of the data Mains Voltage Voltage range Frequency range f [Hz] Lrated Lrated 3/PE AC 320 − 0 % ... 440 + 0 % 45 −...
  • Page 49 Technical data Rated data Operation at rated mains voltage 400 V Rated data for internal brake chopper Switching threshold V : 725 V, adjustable BRmax Bmin BRmax BRmax [kW] [kW] Type Internal brake resistor E84Dxxx7514 0.05 − − − E84Dxxx1524 E84Dxxx3024 −...
  • Page 50 Technical data Rated data Operation at rated mains voltage 400 V Fuses and cable cross−sections Operation without external mains choke/mains filter Type Installation according to EN 60204−1 Installation according to UL  ‚ ƒ L1, L2, L3 − Laying system L1, L2, L3 [AWG] [mA]...

  • Page 51: Operation At A Rated Mains Voltage Of 500 V

    Technical data Rated data Operation at a rated mains voltage of 500 V 4.2.3 Operation at a rated mains voltage of 500 V Basis of the data Mains Voltage Voltage range Frequency range f [Hz] Lrated Lrated 3/PE AC 400 − 0 % ... 550 + 0 % 45 −...
  • Page 52 Technical data Rated data Operation at a rated mains voltage of 500 V Rated data for internal brake chopper Switching threshold V : 790 V, adjustable BRmax Bmin BRmax BRmax [kW] [kW] Type Internal brake resistor E84Dxxx7514 0.05 − − −...
  • Page 53 Technical data Rated data Operation at a rated mains voltage of 500 V Fuses and cable cross−sections Operation without external mains choke/mains filter Type Installation according to EN 60204−1 Installation according to UL  ‚ ƒ L1, L2, L3 − Laying system L1, L2, L3 [AWG] [mA]...

  • Page 54: Current Characteristics

    Technical data Current characteristics Current characteristics The controller limits its maximally possible motor current under the following operating conditions ("current derating"): If the maximum heatsink temperature is exceeded ƒ – In this case, the controller switches independently from switching frequency mode of 16 kHz to 8 kHz and from 8 kHz to 4 kHz (but not from 4 kHz to 2 kHz).
  • Page 55 Technical data Current characteristics Maximum output currents [A] at a fixed switching frequency and U = 400V 2 kHz 4 kHz 8 kHz 16 kHz Type aM02 aM04 aM08 aM016 aM16 E84Dxxxx7514 E84Dxxxx1524 E84Dxxxx3024 11.0 14.6 11.0 14.6 14.6 E84Dxxxx4024 14.3 19.0 13.8...

  • Page 56: Overcurrent Operation

    Technical data Overcurrent operation Overcurrent operation The controllers are designed for an overcurrent limited in time. The load due to defined, cyclic operation is determined by the "Ixt" monitoring function. The "Ixt" function comprises two moving averaging procedures which are checked in parallel: temporary moving averaging of the apparent motor current for pulse loads ƒ...
  • Page 57 Technical data Overcurrent operation The curves of typical load functions and the simulation of the "Ixt" function are shown in the following illustration:  ‚ 8400IZ180 Fig. 4−2 Overcurrent capacity at 45° C  Pulse load (15 s cycle) Calculation equation: A @ Dt )B @ Dt Peak current...
  • Page 58 [%] in 180−s cycle ‚ amax f = 2 kHz f = 4 kHz f = 8 kHz f = 16 kHz Type E84Dxxx7514 E84Dxxx1524 E84Dxxx3024 E84Dxxx4024 E84Dxxx7524 Tip! For calculations of application−specific cycles please contact your Lenze contact person. EDS84DPS424 EN 5.0...

  • Page 59: Terminal Description

    Technical data Terminal description Terminal description Overview StateLine, HighLine E84DWGA010 Operational controls and connections Pos. Function Description Control element Optional PE connection for M6 ring cable lug Mains and 24−V buffer voltage DESINA Q4/2, pins Optional: Molex (^ 87) Optional: Loop−through technique − mains and 24−V DESINA Q4/2, sockets (optional) buffer voltage Optional: Molex...
  • Page 60 Technical data Terminal description EMS version E84DWGA015 a Operational controls and connections Pos. Function Description Control element Optional PE connection for M6 ring cable lug Mains and 24−V buffer voltage DESINA Q4/2, pins Optional: Loop−through technique − mains and 24−V DESINA Q4/2, sockets (optional) buffer voltage Optional: Molex...

  • Page 61: Supply Concept Of Control Voltage

    Internal 24 V supply voltage Supply concept of control voltage 8400 protec controllers generate the 24 V supply voltage of the control electronics from the mains voltage by means of an integrated power supply unit (mains−operated supply). An external 24 V buffer voltage from a safely separated power supply unit (SELV/PELV) must be connected in order to implement a self−contained supply of the control...
  • Page 62 Technical data Supply concept of control voltage External supply voltage 24 V 4.6.2 External supply voltage 24 V Detailed information on the X10 and X11 pin assignment with the external 24 V supply is provided on page 87. Example circuit X4x 24O X62 24_ACK E84D...

  • Page 63: External Supply Voltage 24 V

    Technical data Supply concept of control voltage External supply voltage 24 V Pin / Name Feature Rated value 11 / 24E Connection for an external 24 V 24 V according to IEC 61131−2 (cp. X10) supply voltage (loop−through 12 / GND arrangement) Number of devices included in the is limited by the voltage drop due to max.

  • Page 64: Control Terminals

    Technical data Control terminals Digital inputs Control terminals 4.7.1 Digital inputs X41 ... X43 Pin / Name Features Rated value 4 / DI1 Digital input 1/2 at X41 according to IEC 61131−2, type 1 2 / DI2 two−track frequency input for HTL encoder 0 ...

  • Page 65: Digital Outputs

    Technical data Control terminals Digital outputs 4.7.2 Digital outputs X42 − configured Labelling Features Rated value 4 / DO1 Digital output According to IEC61131−2, type 1 2 / DO2 External−voltage protected up to +30 V 3 / GIO Integrated polarity reversal protection diode for switching inductive loads ^ 76 Isolation...

  • Page 66: Analog Inputs

    Technical data Control terminals Analog inputs 4.7.3 Analog inputs Pin / Name Feature Rated value 4 / AU Voltage input 0.3 ... 10 V ¢ 3 / GA (V < 0.3 V "0") Input resistance > 80 kW Sampling frequency 1 kHz (1 ms) ±...

  • Page 67: Interfaces Of The Ems Version

    Technical data Control terminals Interfaces of the EMS version 4.7.6 Interfaces of the EMS version CANopen Master PLC Pin / Name Features Rated value 1 / " Shielding (functional earth) − 2 / n. c. not assigned − 3 / CAN_GND CAN GND Bit rate: adjustable up to 1 Mbit 4 / CANH...

  • Page 68: Motor Holding Brake Connection

    Technical data Control terminals Motor holding brake connection 4.7.7 Motor holding brake connection Version according to type code: B (AC voltage: fast switch) Pin / Name Feature Rated value Connection of a motor holding brake to the external brake rectifier in the motor terminal box Max.
  • Page 69 Technical data Control terminals Motor holding brake connection Version according to type code: C (DC voltage: cold brake) Pin / Name Feature Rated value 6 / BD1 Connection of a motor holding brake 4 / BD2 Voltage boost for 0.3 s 130 % Voltage reduction (cold brake) after 0.3 s 65 %...

  • Page 70: Mechanical Installation

    Mechanical installation Important notes Mechanical installation Important notes If the cooling air is polluted (fluff, (conductive) dust, soot, aggressive gases), take ƒ adequate countermeasures, as e.g.: – Cleaning of the cooling ribs on the controller in regular intervals – Separate air guide Possible mounting position: ƒ...

  • Page 71: Dimensions

    Mechanical installation Dimensions Dimensions [mm] E84DWGA021 [mm] c1 = c2 [kg] E84Dxxxx7514 − 7.0 ... 7.5 E84Dxxxx1524 E84Dxxxx3024 8.9 ... 9.4 E84Dxxxx4024 E84DHxxx7524 9.1 ... 9.6 EDS84DPS424 EN 5.0...

  • Page 72: Mounting Clearance

    Mechanical installation Mounting clearance Mounting clearance Note! The actual free space is determined by the connectors used and the cable bending radii. [mm] E84DWGA025 EDS84DPS424 EN 5.0...

  • Page 73: Electrical Installation − Highline/Stateline Version

    Electrical installation − HighLine/StateLine version Important notes Electrical installation − HighLine/StateLine version Important notes Danger! Dangerous electrical voltage All power terminals remain live for up to three minutes after mains disconnection. Possible consequences: Death or severe injuries when touching the power terminals. ƒ...
  • Page 74 Electrical installation − HighLine/StateLine version Important notes Stop! No device protection if the mains voltage is too high The mains input is not internally fused. Possible consequences: Destruction of the device if the mains voltage is too high. ƒ Protective measures: Observe the maximally permissible mains voltage.
  • Page 75 Electrical installation − HighLine/StateLine version Important notes Note! Only with the control element C = service switch with protective function ƒ the device can be disconnected from the mains voltage. Note! The counter plugs of the power terminals must be equipped with connector housings with a vertical outgoing cable.

  • Page 76: Electrical Isolation

    Electrical installation − HighLine/StateLine version Important notes Electrical isolation 6.1.1 Electrical isolation The protective insulation of the "8400 Inverter Drives" controllers is implemented according to EN 61800−5−1. The following illustration shows the insulation concept.  ‚ (24 V) (24 V) (T1/T2) (T1/T2) E84DWPT005...

  • Page 77: Maximum Motor Cable Length

    Electrical installation − HighLine/StateLine version Important notes Maximum motor cable length 6.1.3 Maximum motor cable length Keep the motor cable as short as possible since this has a positive effect on the drive ƒ behaviour. The maximally permissible motor cable length is: 20 m, shielded ƒ...

  • Page 78: Safety Instructions For The Installation According To Ul Or Ur

    Electrical installation − HighLine/StateLine version Safety instructions for the installation according to U or U Safety instructions for the installation according to U or U Original − English Warnings! Branch circuit protection: ƒ Suitable for use on a circuit capable of delivering not more than 200 000 rms symmetrical amperes, 500 V maximum.

  • Page 79: Safety Instructions For The Installation According To Ul Or Ur

    Electrical installation − HighLine/StateLine version Safety instructions for the installation according to U or U Safety instructions for the installation according to U or U Original − French Avertissement ! Protection par disjoncteur : ƒ Convient aux circuits non susceptibles de délivrer plus de 200 000 ampères symétriques eff., maximum 500 V.

  • Page 80: Installation According To Emc (Installation Of A Ce−Typical Drive System)

    Electrical installation − HighLine/StateLine version Installation according to EMC (installation of a CE−typical drive system) Shielding Installation according to EMC (installation of a CE−typical drive system) Design of the cables It is imperative to comply with the regulations concerning minimum cross−sections ƒ...

  • Page 81: Motor Cable

    – The overlap rate of the braid must be at least 70 % with an overlap angle of 90 °. The cables used must correspond to the requirements at the location (e.g. ƒ EN 60204−1). Use Lenze system cables. ƒ Extensively apply the shielding in the plug and attach it in a way which ensures ƒ...

  • Page 82: Control Cables

    Electrical installation − HighLine/StateLine version Installation according to EMC (installation of a CE−typical drive system) Control cables 6.4.3 Control cables Control cables must be shielded to minimise interference injections. ƒ For lengths of 200 mm and more, use only shielded cables for analog and digital ƒ...

  • Page 83: Wiring

    Electrical installation − HighLine/StateLine version Installation according to EMC (installation of a CE−typical drive system) Wiring 6.4.4 Wiring Notes on the laying of cables: In the case of greater cable lengths, a greater cable distance between the cables is ƒ required.
  • Page 84 Electrical installation − HighLine/StateLine version Installation according to EMC (installation of a CE−typical drive system) Wiring Wiring on the mains side It is possible to connect the controller, mains choke or RFI filter to the mains via ƒ single cores or unshielded cables. The cable cross−section must be rated for the assigned fuse protection (VDE 0160).

  • Page 85: Detecting And Eliminating Emc Interferences

    Electrical installation − HighLine/StateLine version Installation according to EMC (installation of a CE−typical drive system) Detecting and eliminating EMC interferences 6.4.5 Detecting and eliminating EMC interferences Fault Cause Remedy Interferences of analog Unshielded motor cable Use shielded motor cable setpoints of your own or Shield contact is not extensive enough Carry out optimal shielding as specified other devices and...

  • Page 86: Devices In A Power Range Of 0.75

    1 2 3 1 2 3 " " ~ ~ S1 S2 BRK1 E84DWSP055 E84D... 8400 protec controller Service switch control element (optional) Supply voltage 24 V internal BRK1 Spring−applied brake Spring−applied brake control BRW1 External brake resistor at optional terminal X20 −...

  • Page 87: Terminal Assignment Of The Power Connections

    Electrical installation − HighLine/StateLine version Devices in a power range of 0.75 ... 7.5 kW (3/PE AC 400 V) Terminal assignment of the power connections 6.5.2 Terminal assignment of the power connections Mains connection X10 − port for mains Connection Description Data DESINA type Q4/2, pins...
  • Page 88 Electrical installation − HighLine/StateLine version Devices in a power range of 0.75 ... 7.5 kW (3/PE AC 400 V) Terminal assignment of the power connections X11 − mains loop−through technique (optional) Connection Description Data DESINA type Q4/2, sockets 84DWTX0110 Phase L1 Max.
  • Page 89 X21 − motor connection − device version E84DxxC... Connection Description Data Type Q8/0, sockets Use Lenze system cable: EYP0037xxxxxxxxQ10, 8−core, 1.5 mm EYP0038xxxxxxxxQ11, 8 core, 2.5 mm 84DWTX0210 n. c. Grooved pin as a protection against mix−up with power bus Motor phase U Max.
  • Page 90 Replace or repair defective components. ƒ Note! In the Lenze setting, the temperature monitoring of the motor is activated! To start motors without thermal detectors, the response of the motor temperature monitoring must be deactivated (C00585). Alternatively, a wire jumper between +PTC and −PTC can be used to simulate a normal temperature.
  • Page 91 Electrical installation − HighLine/StateLine version Devices in a power range of 0.75 ... 7.5 kW (3/PE AC 400 V) Terminal assignment of the power connections Connection of external brake resistor X20 − connection of external brake resistor (optional) Connection Description Data Type Q5, sockets E84DWX0202...

  • Page 92: Control Terminals

    The following can be optionally connected to the X70 diagnostic interface: USB diagnostic adapter E94AZCUS ƒ In combination with the Lenze PC software »Engineer«, the diagnostic adapter serves to make comprehensive settings via dialogs, e.g. for initial commissioning. EZAEBK2001diagnosis terminal ƒ...

  • Page 93: Analog Input

    Electrical installation − HighLine/StateLine version Control terminals Analog input 6.6.2 Analog input The analog input can be used either as voltage input or as current input. X50− analog inputs AI, AU Signal Description Data Type M12, 5−pole sockets 84DPSO05_5 24 V supply of the external sensors Current input 0 ...
  • Page 94 Electrical installation − HighLine/StateLine version Control terminals Analog input Example circuit GND-A GND-A E84D... E84D... " " 8400DAI012 8400DAI013 GND-A GND-A E84D... E84D... " " 8400DAI009 8400DAI092 Fig. 6−5 Wiring examples of the analog input Potentiometer with internal reference voltage AR Potentiometer with external reference voltage External master current selection based on a sensor signal 0 −...

  • Page 95: Digital Inputs And Outputs

    Electrical installation − HighLine/StateLine version Control terminals Digital inputs and outputs 6.6.3 Digital inputs and outputs Note! The maximum total current of the 24 V voltage supply for external actuators and encoders is 1 A, e.g. ports Digital inputs/outputs at X4x, ƒ...
  • Page 96 Electrical installation − HighLine/StateLine version Control terminals Digital inputs and outputs X43 − digital inputs DI5, DI6 Signal Description Data Type M12, 5−pole sockets 84DPSO05_5 24 V supply of the external sensors Digital input 6 According to IEC61131−2, type 1 Single−channel frequency input, 0 ...
  • Page 97 Electrical installation − HighLine/StateLine version Control terminals Digital inputs and outputs Digital outputs Note! If inductive loads are being connected, it is essential to use a spark suppressor at the digital output. X42 − digital outputs DO1, DO2 (configured digital input!) Signal Description Data...

  • Page 98: Synchronous Serial Interface (Ssi)

    Electrical installation − HighLine/StateLine version Control terminals Synchronous serial interface (SSI) 6.6.4 Synchronous serial interface (SSI) X80 − SSI Signal Description Data M12 type, 8−pole sockets 84DPSO05_8 CLK+ Pos. clock signal CLK− Neg. clock signal Data+ Pos. data line Data− Neg.

  • Page 99: Communication

    Electrical installation − HighLine/StateLine version Communication Communication Carry out the installation in accordance with the mounting directives of the fieldbus systems in order to prevent a faulty communication. Please observe the notes on the additional equipotential bonding. Stop! High compensation currents High compensation currents can flow via the shield of the fieldbus cable.

  • Page 100: Profinet® / Ethernet/Ip™

    Electrical installation − HighLine/StateLine version Communication PROFINET® / EtherNet/IP™ 6.7.1 PROFINET® / EtherNet/IP™ Push−pull plug X31 − fieldbus input, X32 fieldbus output Signal Description Data AIDA standard, type RJ45, socket, 8−pole 84DWTX0311 Transmit path + (transmit) Tx− Transmit path − (transmit) Receive path + (receive) res.

  • Page 101: Canopen

    Electrical installation − HighLine/StateLine version Communication CANopen® 6.7.3 CANopen® X3x − communication Signal Description Data Type: M12, 5−pole, A−coded X31 −> pins X32 −> sockets 84DPSO05_5 n. c. Not assigned CAN specification n. c. Not assigned CAN−Ground CAN−HIGH CAN−LOW Example circuit Wiring example LO HI LO HI...

  • Page 102: Safety Engineering

    Electrical installation − HighLine/StateLine version Safety engineering Safety engineering Please observe the following safety instructions and application notes to preserve the certified safety engineering features and to ensure trouble−free and safe operation. Danger! Danger to life through improper installation Improper installation of safety engineering systems can cause an uncontrolled starting action of the drives.
  • Page 103 Electrical installation − HighLine/StateLine version Safety engineering X61 − connection of safety system "Safety Option 10" Connection Description Data M12, 5−pole pins, A−coded 84DPSO05_5 Safe input, channel A = 45 mA LOW: −3 ... 5 V HIGH: 18 ... 30 V Safe input, channel, B Supply through safely separated power supply unit...
  • Page 104 Electrical installation − HighLine/StateLine version Safety engineering X62 − connection of safety engineering system "Safety Option 30" Connection Description Data M12, 5−pole sockets, A−coded 84DPSO05_5 Error acknowledgement 24_ACK 24−V supply voltage for reset button max. 300 mA Restart acknowledgement GND_SM GND potential GND_SM X63 −...

  • Page 105: Electrical Installation − Ems Version

    Electrical installation − EMS version Important notes Electrical installation − EMS version Important notes Danger! Dangerous electrical voltage All power terminals remain live for up to three minutes after mains disconnection. Possible consequences: Death or severe injuries when touching the power terminals. ƒ...
  • Page 106 Electrical installation − EMS version Important notes Stop! No device protection if the mains voltage is too high The mains input is not internally fused. Possible consequences: Destruction of the device if the mains voltage is too high. ƒ Protective measures: Observe the maximally permissible mains voltage.
  • Page 107 Electrical installation − EMS version Important notes Note! Only with the control element C = service switch with protective function ƒ the device can be disconnected from the mains voltage. Note! The counter plugs of the power terminals must be equipped with connector housings with a vertical outgoing cable.

  • Page 108: Electrical Isolation

    Electrical installation − EMS version Important notes Electrical isolation 7.1.1 Electrical isolation The protective insulation of the "8400 Inverter Drives" controllers is implemented according to EN 61800−5−1. The following illustration shows the insulation concept.  ‚ (24 V) (T1/T2) E84DWPT006 Fig.

  • Page 109: Maximum Motor Cable Length

    Electrical installation − EMS version Important notes Maximum motor cable length 7.1.3 Maximum motor cable length Keep the motor cable as short as possible since this has a positive effect on the drive ƒ behaviour. The maximally permissible motor cable length is: 20 m, shielded ƒ...

  • Page 110: Safety Instructions For The Installation According To Ul Or Ur

    Electrical installation − EMS version Safety instructions for the installation according to U or U Safety instructions for the installation according to U or U Original − English Warnings! Branch circuit protection: ƒ Suitable for use on a circuit capable of delivering not more than 200 000 rms symmetrical amperes, 500 V maximum.

  • Page 111: Safety Instructions For The Installation According To Ul Or Ur

    Electrical installation − EMS version Safety instructions for the installation according to U or U Safety instructions for the installation according to U or U Original − French Avertissement ! Protection par disjoncteur : ƒ Convient aux circuits non susceptibles de délivrer plus de 200 000 ampères symétriques eff., maximum 500 V.

  • Page 112: Installation According To Emc (Installation Of A Ce−Typical Drive System)

    Electrical installation − EMS version Installation according to EMC (installation of a CE−typical drive system) Shielding Installation according to EMC (installation of a CE−typical drive system) Design of the cables It is imperative to comply with the regulations concerning minimum cross−sections ƒ...

  • Page 113: Motor Cable

    – The overlap rate of the braid must be at least 70 % with an overlap angle of 90 °. The cables used must correspond to the requirements at the location (e.g. ƒ EN 60204−1). Use Lenze system cables. ƒ Extensively apply the shielding in the plug and attach it in a way which ensures ƒ...

  • Page 114: Control Cables

    Electrical installation − EMS version Installation according to EMC (installation of a CE−typical drive system) Control cables 7.4.3 Control cables Control cables must be shielded to minimise interference injections. ƒ For lengths of 200 mm and more, use only shielded cables for analog and digital ƒ...

  • Page 115: Wiring

    Electrical installation − EMS version Installation according to EMC (installation of a CE−typical drive system) Wiring 7.4.4 Wiring Notes on the laying of cables: In the case of greater cable lengths, a greater cable distance between the cables is ƒ required.
  • Page 116 Electrical installation − EMS version Installation according to EMC (installation of a CE−typical drive system) Wiring Wiring on the mains side It is possible to connect the controller, mains choke or RFI filter to the mains via ƒ single cores or unshielded cables. The cable cross−section must be rated for the assigned fuse protection (VDE 0160).

  • Page 117: Detecting And Eliminating Emc Interferences

    Electrical installation − EMS version Installation according to EMC (installation of a CE−typical drive system) Detecting and eliminating EMC interferences 7.4.5 Detecting and eliminating EMC interferences Fault Cause Remedy Interferences of analog Unshielded motor cable Use shielded motor cable setpoints of your own or Shield contact is not extensive enough Carry out optimal shielding as specified other devices and...

  • Page 118: Devices In A Power Range Of 0.75

    " ~ ~ S1 S2 BRK1 E84DWSP060_A E84DEx... / E84DLx... 8400 protec EMS controller, half wave / half wave coded X10: L1, L2, L3, PE Mains voltage X10: SS1, SS2, MS1 EMS: control bars, signalling bars Mains voltage loop−through technique (optional) X31 ...
  • Page 119 " " ~ ~ S1 S2 BRK1 E84DWSP060_B E84DPx... / E84DDx... 8400 protec EMS controller, power wave / DECA bus X10: L1, L2, L3, PE Mains voltage X10: data±, SS1 EMS: Signalling bars, control bars Mains voltage loop−through technique (optional) X31 ...
  • Page 120 " " ~ ~ S1 S2 BRK1 E84DWSP060_D E84DFx... 8400 protec EMS controller, inductive system X10: +UG, −UG, PE 560 V DC (mains voltage) X10: +, − 24 V DC (motor holding brake) Mains voltage loop−through technique (optional) X31 ... X32...

  • Page 121: Terminal Assignment Of The Power Connections

    Terminal assignment of the power connections Mains connection X10 − port for mains, signalling bar, and control bar Connection Description Data DESINA type Q4/2, pins Version: 8400 protec EMS Type designation: E84DEx... (half wave) E84DLx... (half wave coded) 84DWTX0100 Max. 6 mm Mains phase L1...
  • Page 122 Devices in a power range of 0.75 ... 4 kW (3/PE AC 400 V) Terminal assignment of the power connections X10 − port for DC supply Connection Description Data DESINA type Q4/2, pins Version: 8400 protec EMS Type designation: E84DFx... (inductive) 84DWTX0100 n. c. Not assigned Max. 6 mm DC−bus voltage +...
  • Page 123 Terminal assignment of the power connections X11 − port for mains loop−through technique (optional) Connection Description Data DESINA type Q4/2, sockets Version: 8400 protec EMS Type designation: E84DEM... (half wave) E84DLM... (half wave coded) E84DPM... (power wave) E84DDM... (DECA bus)
  • Page 124 X21 − motor connection − device version E84DxxC... Connection Description Data Type Q8/0, sockets Use Lenze system cable: EYP0037xxxxxxxxQ10, 8−core, 1.5 mm EYP0038xxxxxxxxQ11, 8 core, 2.5 mm 84DWTX0210 n. c. Grooved pin as a protection against mix−up with power bus Motor phase U Max.
  • Page 125 Replace or repair defective components. ƒ Note! In the Lenze setting, the temperature monitoring of the motor is activated! To start motors without thermal detectors, the response of the motor temperature monitoring must be deactivated (C00585). Alternatively, a wire jumper between +PTC and −PTC can be used to simulate a normal temperature.
  • Page 126 Electrical installation − EMS version Devices in a power range of 0.75 ... 4 kW (3/PE AC 400 V) Terminal assignment of the power connections Connection of external brake resistor X20 − connection of external brake resistor (optional) Connection Description Data Type Q5, sockets E84DWX0202...

  • Page 127: Control Terminals

    The following can be optionally connected to the X70 diagnostic interface: USB diagnostic adapter E94AZCUS ƒ In combination with the Lenze PC software »Engineer«, the diagnostic adapter serves to make comprehensive settings via dialogs, e.g. for initial commissioning. EZAEBK2001diagnosis terminal ƒ...

  • Page 128: Digital Inputs And Outputs

    Electrical installation − EMS version Control terminals Digital inputs and outputs 7.6.2 Digital inputs and outputs Note! The maximum total current of the 24 V voltage supply for external actuators and encoders is 1 A, e.g. ports Digital inputs/outputs at X4x, ƒ...
  • Page 129 Electrical installation − EMS version Control terminals Digital inputs and outputs X43 − digital inputs DI5, DI6 Signal Description Data Type M12, 5−pole sockets 84DPSO05_5 24 V supply of the external sensors Digital input 6 According to IEC61131−2, type 1 Single−channel frequency input, 0 ...
  • Page 130 Electrical installation − EMS version Control terminals Digital inputs and outputs X48 − digital inputs DI13, DI14 Signal Description Data Type M12, 5−pole sockets 84DPSO05_5 24 V supply of the external sensors DI14 Digital input 14 HIGH +15 ..+30 V DC Reference potential 0 ...
  • Page 131 Electrical installation − EMS version Control terminals Digital inputs and outputs Digital outputs Note! If inductive loads are being connected, it is essential to use a spark suppressor at the digital output. X42 − digital outputs DO1, DO2 (configured digital input!) Signal Description Data...

  • Page 132: Synchronous Serial Interface (Ssi)

    Electrical installation − EMS version Control terminals Synchronous serial interface (SSI) 7.6.3 Synchronous serial interface (SSI) X80 − SSI Signal Description Data M12 type, 8−pole sockets 84DPSO05_8 CLK+ Pos. clock signal CLK− Neg. clock signal Data+ Pos. data line Data− Neg.

  • Page 133: Interfaces Rs485/422 Plc

    Reception+ RxD− Reception− In accordance with ANSI/TIA/EIA−422 TxD+ Transmission+ TxD− Transmission− n. c. Not assigned − n. c. Please observe that the direct coupling of two 8400 protec EMS devices require an external connection with terminating resistors. EDS84DPS424 EN 5.0...

  • Page 134: Interfaces Rs485 Plc

    Electrical installation − EMS version Control terminals Interfaces RS485 PLC 7.6.5 Interfaces RS485 PLC These connections are available with device versions: E84DDxxxxxxxCxBxxx ƒ E84DExxxxxxxCxBxxx ƒ E84DFxxxxxxxCxBxxx ƒ E84DLxxxxxxxCxBxxx ƒ E84DPxxxxxxxCxBxxx ƒ X81/X82 − RS485 PLC Signal Description Data M12 type, 8−pole sockets, A−coded 84DPSO05_8 TxD+ RS485A...

  • Page 135: Interfaces Rs422 Plc

    Not assigned − n. c. GND−EXT Reference potential In accordance with IEC 61131−2, type 1 +24V 24 V supply Please observe that the direct coupling of two 8400 protec EMS devices require an external connection with terminating resistors. EDS84DPS424 EN 5.0...

  • Page 136: Communication

    Electrical installation − EMS version Communication Communication Carry out the installation in accordance with the mounting directives of the fieldbus systems in order to prevent a faulty communication. Please observe the notes on the additional equipotential bonding. Stop! High compensation currents High compensation currents can flow via the shield of the fieldbus cable.

  • Page 137: Canopen

    Electrical installation − EMS version Communication CANopen 7.7.1 CANopen X3x − communication Signal Description Data Type: M12, 5−pole, A−coded X31 −> pins X32 −> sockets 84DPSO05_5 n. c. Not assigned CAN specification n. c. Not assigned CAN−Ground CAN−HIGH CAN−LOW 7.7.2 CANopen master PLC X34 −...

  • Page 138: Commissioning

    Commissioning Commissioning Note! Please observe the general safety instructions (¶ 13). ƒ Please observe the notes regarding residual hazards (¶ 19). ƒ Danger! Uncontrolled motor movements may occur Under certain conditions, the motor may rotate after mains connection. Possible consequences: Near the machine or plant, situations may arise that are hazardous to ƒ...

  • Page 139: Before Switching On

    Commissioning Before switching on Before switching on Note! Please observe during transport, storage and operation: Cover unused connectors for control connections and interfaces with the ƒ plastic covers provided to preserve the certified safety technology features. Check that all connectors are properly locked in order to ensure trouble−free operation. Note! Comply with the respective switch−on sequence.

  • Page 140: Preparing The Commissioning Procedure

    Preparing the commissioning procedure You need the following for commissioning: Computer with a Windows® operating system (XP, 7 or 2000) ƒ Lenze »Engineer« PC software ƒ Connection to the controller via an interface, e.g. ƒ – diagnostic interface X70 with diagnostic USB adapter –...
  • Page 141 Commissioning Preparing the commissioning procedure Notes on commissioning in the case of an external 24 V supply The following sequence must be observed when commissioning devices with an external 24 V supply: Switch−on ƒ – Connection of the external 24 V supply The control electronics and fieldbus communication are started and the display shows the "LU"...
  • Page 142 400 V. Tip! In the Lenze setting, the "linear V/f characteristic" operating mode is set as motor control. The parameter settings are preset so that if the frequency inverter and the 50 Hz asynchronous machine match in terms of power, the controller is ready for operation without any further need for parameterisation and the motor operates satisfactorily.

  • Page 143: Quick Commissioning

    Commissioning Quick commissioning Quick commissioning Target For test and demonstration purposes, the load−free motor shall be rotated in best time with an amount of wiring as little as possible and few settings. Keypad or setpoint potentiometer For this simple application, you can choose between two drive control options: Keypad control (¶...

  • Page 144: Keypad Control

    2. Wiring of control terminals. 3. Load Lenze setting to controller Note! The application "actuating drive speed" is implemented with the Lenze setting. After attaching the keypad or MCTRL: Act. speed val.
  • Page 145 "OK". 5. Enable controller: – 8400 protec controllers are automatically enabled after mains connection. They can also be enabled or inhibited via code C00002/16. 6. Vary the motor speed using the keypad or by defining different fixed setpoints:...

  • Page 146: Terminal Control

    DI3 ... DI4: active = HIGH Direction of rotation left/right (CCW/CW) 3. If you can be sure that the frequency inverter is in the default state (Lenze setting), you can skip the following step. If not, establish the Lenze setting of the frequency inverter.
  • Page 147 Press the left function key to go to the user menu. 4. Enable controller: – 8400 protec controllers are automatically enabled after mains connection. The motor rotates according to the default value at the analog input or the defined fixed setpoints.

  • Page 148: Braking Operation

    Braking operation Braking operation without additional measures Braking operation When electric motors are braked, the kinetic energy of the drive train is fed back to the DC bus in generator mode. This energy results in an increased DC−bus voltage. Various strategies are available to avoid an overvoltage in the DC bus: Braking operation without additional measures ƒ...
  • Page 149 Braking operation Braking operation without additional measures Stopping of the ramp function generator The "Stopping of the ramp function generator" response is set in C00175. If the brake chopper threshold in the DC−bus connection which results from C00173 and C00174 is exceeded, the ramp function generator is stopped.
  • Page 150 Braking operation Braking operation without additional measures The illustration below provides a schematic overview of the function modes of the various braking procedures: E84WTBR001 Fig. 9−1 Behaviour of the effective speed setpoint and the DC−bus voltage during the braking process Further information on the parameterisation of all mentioned braking procedures for the respective device version is provided in the chapter "Motor control (MCTR)".

  • Page 151: Braking Operation With External Brake Resistor

    Braking operation Braking operation with external brake resistor Braking operation with external brake resistor To decelerate greater moments of inertia or with a longer operation in generator mode an external brake resistor is required. It converts braking energy into heat. The brake resistor is connected if the DC−bus voltage exceeds the switching threshold.

  • Page 152: Selection Of The Brake Resistors

    – The thermostat of several brake resistors at a controller must always be connected in series. Note! The 8400 protec devices do not allow for the thermostats of brake resistors to be monitored via a specific terminal. Exception: E84DHxxx7524 For special applications, e.g. centrifuges, the brake resistor must meet the following...

  • Page 153: Wiring Of Brake Resistor

    Braking operation Braking operation with external brake resistor Wiring of brake resistor 9.2.2 Wiring of brake resistor Danger! Hazardous electrical voltage During operation of the standard device and up to 3 minutes after power−off hazardous electrical voltages may occur at the terminals of the brake resistor. Possible consequences: Death or severe injuries when touching the terminals.
  • Page 154 Braking operation Braking operation with external brake resistor Wiring of brake resistor Wiring principle RB1 RB2 T1 T2 RB1 RB2 T1 T2  ‚  ‚ ERBG008 ERBG007 Fig. 9−2 Wiring of a brake resistor to the controller HF−shield termination by PE connection via shield clamp Rb1, Rb2 Terminals of the brake resistor ...
  • Page 155 As an alternative to the integration of the thermal contact via a mains contactor, the brake resistor can also be monitored via a digital input. Please use a Lenze system cable. The response to the input signal must be parameterised in the FB Editor using the »Engineer«.

  • Page 156: Operation With Spring−Applied Brake

    ƒ a safe operation of the motor holding brake is not ensured. ƒ Lenze three−phase AC motors and G−motion geared motors can be equipped with spring−applied brakes (motor holding brakes). 8400 protec controllers have an integrated motor brake control. EDS84DPS424 EN 5.0...
  • Page 157 Braking operation Operation with spring−applied brake Introduction Switching the brake Switching of the brake can be controlled: Fast switch design ƒ An external motor brake control module is required for the switching operations and the DC supply of the spring−applied brake. The suitable motor brake control module must be selected according to the rated data of the spring−applied brake.

  • Page 158: Wiring

    Braking operation Operation with spring−applied brake Wiring 9.3.2 Wiring 1 7 3 " " BRK1 E84DWSP055_A c 1 2 3 1 2 3 " " ~ ~ S1 S2 BRK1 E84DWSP055_B "Cold brake" or "Integrated brake rectifier" wiring "24 V DC" Connection system of plug type Q8/0 "Fast switch"...

  • Page 159: Diagnostics

    ƒ – The keypad can only be used in the diagnosis terminal version (= keypad including holder and connecting cable) for 8400 protec controllers. Please always substitute the term ’keypad’ for ’diagnosis terminal’ in the following. Perform comprehensive diagnostics and settings via your PC using the »Engineer«...
  • Page 160 Diagnostics Display of operating data, diagnostics Status display via controller LEDs Status display: device Pos. Colour State Description Controller is ready DRV−RDY green blinking Controller is enabled System error blinking Fault is active No fault 24 V voltage is ready 24V−S green 24−V voltage is not ready...

  • Page 161: Extensions In Ems Version

    Diagnostics Display of operating data, diagnostics Extensions in EMS version 10.1.2 Extensions in EMS version Pos. Colour Status Description blinking Communication has been established Communication has been stopped BUS−RDY green Communication is not initialised Communication error blinking fast For PROFINET: Node not recognised BUS−ERR blinking For PROFINET: Node recognition...

  • Page 162: Status Display Of The Safety System Via Leds At The Controller

    Diagnostics Display of operating data, diagnostics Status display of the safety system via LEDs at the controller Pos. Colour State Description DI7 = HIGH yellow DI7 = LOW DI8 = HIGH yellow DI8 = LOW DI9/DO3 = HIGH DI9/DO3 yellow DI9/DO3 = LOW DI10/DO4 = HIGH DI10/DO4...
  • Page 163 Diagnostics Display of operating data, diagnostics Status display of the safety system via LEDs at the controller Legend The symbols used for indicating the LED states have the following meaning: LED flashes once approx. every 3 seconds (slow flash) LED flashes once approx. every 1.25 seconds (flash) LED flashes twice approx.
  • Page 164 Diagnostics Display of operating data, diagnostics Status display of the safety system via LEDs at the controller The LEDs "DRIVE READY" and "DRIVE ERROR" can blink in different ways depending on the device states which are explained in the following. This permits an easy device diagnostics without additional tools.

  • Page 165: Drive Diagnostics Via The Integrated Display

    This mode serves to display five preset parameters in a row. Use key T2 to browse the parameters in ascending order. Using the »Engineer«, the user can define which status values are shown in the display. The following status values (Lenze setting) are displayed: Status value 1: Motor output frequency in [Hz] ƒ...
  • Page 166 Diagnostics Display of operating data, diagnostics Drive diagnostics via the integrated display Message display If warnings or errors are pending, their displays are blinking. Overview of the error messages of the operating system The table below lists all error messages of the controller operating system in alphabetically ascending order of the abbreviated designation with the preset error response as well as the parameter for setting the error response, if available.
  • Page 167 Diagnostics Display of operating data, diagnostics Drive diagnostics via the integrated display Error Group Number Abbr. Text Reaction CAN code Setting 99 0x1763 Limitation of field controller No reaction 0xF000 C00570/4 94 0x175e FCH1 Switching frequency reduction No reaction 0x2000 C00590 95 0x175f FCH2...
  • Page 168 Diagnostics Display of operating data, diagnostics Drive diagnostics via the integrated display Error Group Number Abbr. Text Reaction CAN code Setting 6 0x1f06 CA06 CAN CRC error No reaction 0x8000 C00592/1 7 0x1f07 CA07 CAN bus warn No reaction 0x8000 C00592/3 8 0x1f08 CA08...
  • Page 169 − is also indicated in the device display Text Full text − visible in the keypad or Engineer Reaction Lenze setting of the response to the error / event CAN code CAN emergency error code Setting Code for setting the response Group error −...

  • Page 170: Drive Diagnostics

    Diagnostics Display of operating data, diagnostics Drive diagnostics 10.1.5 Drive diagnostics The controller measures relevant operating parameters which can be displayed using the diagnosis terminal or the PC. Display of the controller status on the keypad – If the keypad at the front of the controller is connected to the diagnostic interface X6, the area ...
  • Page 171 Diagnostics Display of operating data, diagnostics Drive diagnostics Display parameters The parameters listed in the following table serve to get information on current statuses and actual values of the controller for diagnostic purposes, e.g. with the keypad, via a bus system or using the »Engineer«...

  • Page 172: Safety Engineering

    8400 protec controllers are optionally available with drive−based safety. "Drive−based safety" stands for applied safety functions, which can be used for the protection of persons working on machines.

  • Page 173: Important Notes

    Important notes 11.2 Important notes Application as directed The controllers of the 8400 protec series that are equipped with drive−based safety must not be modified by the user. This concerns the unauthorised exchange or removal of the drive−based safety. Danger!

  • Page 174: Overview Of Safety Options

    Safety engineering Overview of safety options 11.3 Overview of safety options Depending on the device version, the following safety functions are available: Safety option 10 Due to safety option 10, the following safety functions can be used: Safe torque off (STO), ƒ...
  • Page 175 (PL) e and the control category 3 according to EN ISO 13849−1. Further information on functional safety is provided in: the 8400 protec manual on drive−based safety ƒ the 8400 protec software manual on drive−based safety: Parameter setting ƒ & configuration EDS84DPS424 EN 5.0...

  • Page 176: Accessories (Overview)

    Note! You can find additional information on the accessories in the catalogue to this product series. 12.1 Overview Coordinated accessories for L−force Inverter Drives 8400 protec: Lenze system cables ƒ – Motor connection – Brake resistor connection – Incremental HTL encoder Memory module ƒ...

  • Page 177: System Cables

    Motor cable 12.2 System cables A wide variety of system cables is available for Lenze motors and controllers. Detailed information is provided in the "System cables and system connectors" manual. The available system cables for 8400 protec controllers are listed below.
  • Page 178 Accessories (overview) System cables Motor cable EYPxxxxAxxxxH07Q08, EYPxxxxAxxxxH08Q09 WH (8) WH (7) WH (6) WH (5) BK (1) BK (2) BK (3) GNYE hb_mpahq_3 EYPxxxxAxxxxH09Q09 WH (8) WH (7) WH (6) WH (5) BK (1) BK (2) BK (3) GNYE hb_mpahq_4 EYPxxxxAxxxxA00Q08, EYPxxxxAxxxxA00Q09 WH (8)

  • Page 179: Incremental Htl Encoder

    Accessories (overview) System cables Incremental HTL encoder 12.2.2 Incremental HTL encoder EYF0048AxxxxD01B02 hb_efadb_1 EYF0048AxxxxD01A00 hb_efada_1 EYF0048AxxxxA00B02 EYF0048AxxxxD01A00, EYF0048AxxxxA00B02, EYF0048AxxxxD01B02 hb_efaab_1 EDS84DPS424 EN 5.0...

  • Page 180: Connection Of External Brake Resistor

    Accessories (overview) System cables Connection of external brake resistor 12.2.3 Connection of external brake resistor EYR0036AxxxxB01A03 EYR0036A−000002 EYR0052AxxxxH18A03 EYR0052A_000 EDS84DPS424 EN 5.0...

  • Page 181: Connection Of Safety Sensors And Actuators

    Accessories (overview) System cables Connection of safety sensors and actuators 12.2.4 Connection of safety sensors and actuators EYF0041Axxxxxxxxxx sfax1_2 EDS84DPS424 EN 5.0...

  • Page 182: Memory Module

    Accessories (overview) Memory module E84AYM10S 12.3 Memory module Stop! The device contains components that can be destroyed by electrostatic discharge! Before working on the device, the personnel must ensure that they are free of electrostatic charge by using appropriate measures. 8400DMM1 12.3.1 E84AYM10S...

  • Page 183: E84Aym30S

    Accessories (overview) Memory module E84AYM30S 12.3.2 E84AYM30S Name: Memory module (for EMS version) Type designation: E84AYM30S (/M = 5 pcs/VPE) Slot: MMI The parameters o the controller are stored in the memory module. Moreover, this module has further memory capacity for PLC programs and retain variables. The pluggable memory module enables a quick parameter set transfer to an identical controller.

  • Page 184: Diagnosis Terminal

    Accessories (overview) Diagnosis terminal 12.4 Diagnosis terminal The X400 diagnosis terminal is a simple means for parameter setting and diagnostics on site. Clearly structured menus and a plain text menu grant quick data access. The diagnosis terminal is connected to the X70 diagnostic interface (behind the service hatch). The diagnosis terminal is based on the X400 keypad, extended by a holder and a connecting cable.

  • Page 185: Infrared Remote Control (Irrc)

    Accessories (overview) Infrared remote control (IrRC) 12.5 Infrared remote control (IrRC) The infrared remote control LDEZIRRC serves to execute up to 18 functions. The system−specific functions (key assignment) are described in the documentation of the system. Change−over from automatic operation to manual infrared operation Press [ON] key ƒ...

  • Page 186: External Brake Resistors

    Accessories (overview) External brake resistors 12.6 External brake resistors Assignment of controller − brake resistor Controller External brake resistor 400 V 500 V ERBS240R300W E84Dxxxx7514 ERBS180R350W E84Dxxxx1524 ERBS180R350W E84Dxxxx3024 E84Dxxxx4024 ERBS047R400W ERBS047R400W E84DHxxx7524 EDS84DPS424 EN 5.0...

  • Page 187: Power Supply Units

    Accessories (overview) Power supply units 12.7 Power supply units External power supply units are available for supplying the control electronic with an external 24−V supply, if required. Advantages of an external supply: Parameter setting and diagnostics of the controller with a deenergised mains input.

  • Page 188: Ems Accessories

    LDEZEXIRD − external infrared module (remote control receiver with LED display) ƒ The external infrared module serves to be connected to a Lenze control system CCU/ICU series with LDEZDrive PLCC and is an external display as well as an infrared remote control receiver.

  • Page 189: Appendix

    Appendix Declarations and certificates Appendix 13.1 Declarations and certificates EDS84DPS424 EN 5.0...
  • Page 190 Appendix Declarations and certificates EDS84DPS424 EN 5.0...
  • Page 191 Appendix Declarations and certificates EDS84DPS424 EN 5.0...
  • Page 192 Appendix Declarations and certificates EDS84DPS424 EN 5.0...
  • Page 193 Appendix Declarations and certificates EDS84DPS424 EN 5.0...
  • Page 194 Appendix Declarations and certificates EDS84DPS424 EN 5.0...

  • Page 195: Total Index

    Appendix Total index 13.2 Total index 0 ... 9 Concepts, Mains connection, 30 Configuration, Display functions, 159 7−segment display, 165 Connection, safety sensors and actuators, 181 Contactors, in the motor cable, 19 Control cable, 82, 114 Accessories, 176 − External brake resistor, 151 Control terminals, 64, 92, 127 Ambient conditions Control voltage, 61...
  • Page 196 Appendix Total index Functional insulation, 9 Mains connection concept − DECA bus, 37 Fuses, 50, 53 − half wave (coded), 35 − operation with rated power, 400 V (UL), 50, 53 − inductive, 38 − Power wave, 36 Mains connection concepts, EMS, 35 General data, 39 Mains current, 48, 51 Manual operation display, 165...
  • Page 197 Appendix Total index Overview Site altitude, 41 − Accessories, 176 Spring−applied brake, 9 − standard devices, 25 Supply conditions, 41 − terminals, 59 − mains, 41 − motor, 41 Supply voltage Pollution, 41 − 24 V external, 62 Power bus, 32 −...
  • Page 198 © 10/2013 Lenze Drives GmbH Service Lenze Service GmbH Postfach 10 13 52 Breslauer Straße 3 D−31763 Hameln D−32699 Extertal Germany Germany +49 (0)51 54 / 82−0 00 80 00 / 24 4 68 77 (24 h helpline) Ê Ê...

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