Norac UC5 Installation Manual
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Norac UC5 Installation Manual

Spray height control system. rogator 700 series aftermarket
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Rogator 700 Series
Aftermarket
Installation Manual
RG13

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  • Page 1 Rogator 700 Series Aftermarket Installation Manual RG13...
  • Page 2 Reorder P/N: UC5-BC-RG13-INST Rev D (Rogator 700 Series Aftermarket) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...

  • Page 3: Table Of Contents

    Contents Introduction ........................ 2     Technical Specifications .................... 3     General UC5 System Layout ..................4     Kit Parts ........................5     Pre-Install Checklist ....................9     Ultrasonic Sensor Installation ................10     Roll Sensor Installation .................... 16  ...

  • Page 4: Introduction

    Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: Technical Specifications

    Technical Specifications CAN ICES-3(A)/NMB-3(A) This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.

  • Page 6: General Uc5 System Layout

    General UC5 System Layout Figure 1 illustrates the general layout of the UC5 system components: Figure 1: General UC5 System Layout Do not use high speed power tools/drills when installing hardware. The use of dielectric grease is not recommended on any NORAC electrical connections.

  • Page 7: Kit Parts

    Kit Parts Kit Overview Figure 2: RG13 System Parts...
  • Page 8 Hydraulic Plumbing Figure 3: RG13 Hydraulic Plumbing...
  • Page 9 CABLE UC5 NETWORK 14 AWG 3M 43210-15 CABLE UC5 NETWORK 18 AWG 15M 43230-04 CABLE UC5 VALVE 2PIN DT TO 2PIN DT 43230-07 CABLE UC5 VALVE 2PIN DT TO 2PIN DT (L = 84") 43710 UC5 CONTROLLER MODULE 43720 UC5 VALVE MODULE 43741 UC5 ROLL SENSOR VER.
  • Page 10 Hydraulic Fitting Kit Details (P/N: 44865-69) Picture Item Part Number Name Quantity 106617 MALE ADAPTER - 6MB 6MOR45 104586 TEE ADAPTER - 6FORXR 6MORT 105151 MALE TO MALE ADAPTER - 6MB 8MOR 106618 MALE TO FEMALE ADAPTER - 8FORX 8MOR45 104885 TEE ADAPTER - 8FORXR 8MORT 44917...

  • Page 11: Pre-Install Checklist

    Pre-Install Checklist The pre-install checklist is necessary to check the existing sprayer functionality before the installation. 1. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.). 2. Ensure all boom-fold operations are functional (place a check mark in boxes below). 3.

  • Page 12: Ultrasonic Sensor Installation

    Ultrasonic Sensor Serial Number Arrangement When installing the UC5 sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial number stamped on the sensor housing.
  • Page 13 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error. These rules should be followed for both the wing sensors and the main lift (middle) sensor. 1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground. 2.
  • Page 14 Low Profile Bracket Mounting Guidelines 1. Minimize the distance between the bolts to prevent bending the bracket and prevent the bracket from loosening over time. 2. Ensure the bracket is mounted tight against the bottom of the boom, minimizing the distance between the boom structure and the angled flange.
  • Page 15 5 feet (1.5 m) from the end. 4. Mount the NORAC UC5 ultrasonic sensor into the sensor bracket and run the sensor cable either through hole in the back or through the side cut-out and behind the bracket.
  • Page 16 Rainflap Installation Rainflaps are only installed in the wing sensor brackets. 1. Insert one side of the rainflap rod into the pre-bent hinge tab on the sensor bracket. (Figure 10) Figure 10: Rainflap Rod in Pre-Bent Hinge Tab 2. Align the other side of the rainflap rod with the unbent hinge tab. (Figure 11) Figure 11: Align Rainflap Rod 3.
  • Page 17 Main Lift Sensor Installation 1. The main lift mounting bracket (B21) is the bracket with the longer mounting flange. 2. Mount the bracket as shown in Figure 14. Front Figure 13: Bracket Mounting Example 3. Mount the ultrasonic sensor to the main lift bracket. Run the sensor cable through hole and behind the bracket.

  • Page 18: Roll Sensor Installation

    Roll Sensor Installation Bracket Assembly 1. Securely mount the roll sensors to the included roll sensor brackets using the #6 machine screws. Tighten screws to 10 in-lbs (1.1 Nm). 2. The orientation of the mounted roll sensor to the roll sensor bracket will depend on the bracket mounting.
  • Page 19 Roll Sensor Mounting Guidelines 1. When mounting the roll sensors, mount one to the boom frame (Figure 19) and one to the chassis (Figure 17) (non-pivoting portion of the sprayer). If the mounting plate shown in Figure 17 is not installed, use cable ties to mount the chassis roll sensor as shown in Figure 2.
  • Page 20 Figure 19: Boom Frame Roll Sensor Mounting...

  • Page 21: Module Installation

    2. Securely mount the control module (E01) inside the electrical box (Figure 21). 3. All cables that connect to the control module are located in the electrical box. 4. Connect the cable marked “NORAC C1” to the end of the control module with only one Deutsch connector.
  • Page 22 Valve Module 1. Install the valve module (E02) to the top of the NORAC valve block. Orient the 6-pin Deutsch (CANbus) connectors towards the “P” and “T” ports with the label facing up. Output Number Normal Function Left Up Left Down...
  • Page 23 4. Connect one of the valve module CANbus connectors to the existing cable labeled “NORAC” running to the rear of the sprayer from the electrical box. Route cable C01 from the other CANbus connector to the 8-way coupler (E11). 5. With the valve module securely mounted to the valve block, connect the valve cables (C10), to the valve coils.

  • Page 24: Hydraulic Installation

    Component failure due to oil contamination is not covered under the NORAC UC5 system warranty. It is recommended that a qualified technician perform the hydraulic installation.
  • Page 25 Valve Block Mounting 1. A suitable mounting location for the valve block on the Rogator 700 is illustrated in Figure 2. Insert the threaded rod into the block and use a hex nut to hold the rod. The block holes are 3/8”...
  • Page 26 3. Disconnect the tank line at the Rogator valve block and insert the 8FORXR 8MORT tee (F05). 4. Connect the 45 degree end of hose H02 to the tee (F05) and route to the NORAC valve block. Connect the straight end of hose H02 to F04 on the “T” port.
  • Page 27 13. The existing lower lines do not need to be modified. Leave these lines connected to the Rogator valve block. Figure 31: NORAC Valve Block Tilt Cylinder Plumbing Figure 32: Right and Left Tilt Cylinder Plumbing at Rogator Valve Block...

  • Page 28: Connecting The Sensors To The Canbus

    10 Connecting the Sensors to the CANbus 1. Fasten the 8-way coupler (E11) to the boom with cable ties. Connect cable C01 from the valve module to the 8-way coupler. 2. Connect the chassis roll sensor to the 8-way coupler using cable C02 and a 2-way coupler (E12).

  • Page 29: Software Setup

    3. Turn on the power for the display terminal using the switch on the side. 4. The procedure for the installation of the UC5 Spray Height Control system is now complete. Begin the AUTOMATIC SYSTEM SETUP procedure as described in the UC5...

  • Page 30: Cable Drawings

    12 Cable Drawings 12.1 ITEM C01: 43220-01 - CABLE UC5 NETWORK 14 AWG - 1M 12.2 ITEM C02: 43220-03 - CABLE UC5 NETWORK 14 AWG - 3M...
  • Page 31 12.3 ITEM C05: 43210-15 - CABLE UC5 NETWORK 18 AWG - 15M 12.4 ITEM C10: 43230-04 – CABLE UC5 VALVE DT TO DT...
  • Page 32 12.5 ITEM C11: 43230-07 – CABLE UC5 VALVE DT TO DT (L=84”)

  • Page 33: Start Up And System Check

    Follow the steps below on the ROGATOR Management Center UC5 page to locate the firmware of all components. Turn the key switch to on to supply power to the UC5 system. After a brief system startup, the RMC UC5 Page will display a liability notice.
  • Page 34 2. Park the sprayer on level ground with no vegetation. Calibration must be performed with the sensors “looking at” bare ground, gravel or carpet. Hard surfaces such as concrete and asphalt are not desirable. Snow and puddled water will also cause calibration problems 3.
  • Page 35 (2) feet toward the ground (Do not contact the ground with the boom or the foam tip if equipped.). If the test is successful, the UC5 will automatically advance to the Valve Setup page. Press and hold the Check button and continue holding it until instructed to release it.
  • Page 36 13.3 Post-Calibration Check 1. Put the system into Auto Mode by pressing the “A” button. The boom should level out. Put the system back into Manual Mode by pressing the “M” button. 2. Verify that the sensor heights are correct. Measure the distance from the lowest point of the boom to the ground near each sensor. ...
  • Page 37 Automatic Push Test – With the UC5 system in automatic exit the cab and push the left boom toward the ground (Take care to keep yourself and others clear of the moving boom).
  • Page 38 Canada NORAC Systems International Inc. Phone: (+1) 306 664 6711 Toll Free: 1 800 667 3921 Shipping Address: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. Phone: (+1) 952 224 4142 Toll Free: 1 866 306 6722...

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