Norac UC5 Installation Manual
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Norac UC5 Installation Manual

Spray height control system
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TM
HARDI TerraForce Active Roll
Installation Manual
HD08A

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Summary of Contents for Norac UC5

  • Page 1 HARDI TerraForce Active Roll Installation Manual HD08A...
  • Page 2 Reorder P/N: UC5-BC-HD08A-INST Rev G (HARDI TerraForce Active Roll NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...

  • Page 3: Table Of Contents

    Contents Introduction ........................ 1     Technical Specifications .................... 2     General UC5 System Layout ..................3     Kit Parts ........................4     Ultrasonic Sensor Installation .................. 9     Module Installation ....................11     Hydraulic Installation ....................17  ...

  • Page 4: Introduction

    Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: Technical Specifications

    Technical Specifications CAN ICES-3(A)/NMB-3(A) This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.

  • Page 6: General Uc5 System Layout

    General UC5 System Layout Figure 1 illustrates the general layout of the UC5 system components: Figure 1: General UC5 System Layout...

  • Page 7: Kit Parts

    Kit Parts Kit Overview Figure 2: HD08A System Parts...
  • Page 8 Hydraulic Plumbing – Option 1 Figure 3: HD08A Hydraulic Plumbing Option 1...
  • Page 9 Hydraulic Plumbing – Option 2 Figure 4: HD08A Hydraulic Plumbing Option 2...
  • Page 10 CABLE UC5 NETWORK 14 AWG 1M 43220-10 CABLE UC5 NETWORK 14 AWG 10M 43210-20 CABLE UC5 NETWORK 18 AWG 20M 43230-04 CABLE UC5 VALVE 2PIN DT TO 2PIN DT 43240-30 CABLE UC5 BC HARDI DAH09 43240-34 CABLE UC5 HARDI DAH09 TF ADAPTER 43710...
  • Page 11 SIZE FACE P - PIPE The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease (M06) to all threaded parts upon installation.

  • Page 12: Ultrasonic Sensor Installation

    Ultrasonic Sensor Serial Number Arrangement When installing the UC5 sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial number stamped on the sensor housing.
  • Page 13 Main Lift Sensor Installation The general mounting rule for UC5 ultrasonic sensors must be followed for the main lift sensor. Figure 7: Main Lift Bracket Assembly 1. The Main Lift bracket may need to be cut down for this installation. See Figure 8.

  • Page 14: Module Installation

    Module Installation An optional module mounting bracket kit is available for purchase from NORAC. mounting brackets are compatible with control modules and input modules. One kit is needed per module. Item Part Number Name Quantity 43708 UC5 MOUNTING BRACKET KIT (CONTROL AND INPUT MODULES) Control Module 1.
  • Page 15 Valve Module 1. Install the valve module (E02) to the top of the NORAC valve block. Orient the 6-pin Deutsch (CANbus) connectors towards the “P” and “T” ports with the label facing up. Output Number Normal Function Left Up Left Down...
  • Page 16 Figure 12: Valve Module Bracket Installation 5. Connect the valve module CANbus to cable C02 from the control module. Route cable C01 from the other CANbus connector to the 8-way coupler. 6. With the valve module securely mounted to the valve block, connect the valve cables (C10), to the valve coils.
  • Page 17 Input Module 1. Install the input module (E03) on the boom near the enclosure that houses the HARDI DAH09 PCB. Secure it to the boom using cable ties or optional brackets. 2. Connect the free end of the CANbus cable (C01) from the control module to the input module.
  • Page 18 Autoheight Ground +12V DB15 Switches Figure 15: HARDI DAH09 Connections 10. Set the DIP switches as shown in Figure 16. Figure 16: Settings for DIP Switches...
  • Page 19 Quantity 44602-01 BOX SWITCH UC4 REMOTE HAND CONTROL VER.1 RMR 43240-26 CABLE UC5 SWITCH BOX 44658-98 CABLE UC4 3M EXTENSION 16-PIN AMP 1. Disconnect the connector from cable C20 that is installed in the Thru 1 connector on the input module. Remove the wedge from the face of the 12 pin Deutsch connector on C20.

  • Page 20: Hydraulic Installation

    3/8” x 1/4” BSPP (F02) or 6MB 6MOR (F05) fittings into the “B” ports on the NORAC block. Tighten to 18 ft-lbs (24 Nm). 4. Install the 6MBP (F03) plugs into the “A” ports on the NORAC block and tighten to 18 ft- lbs (24 Nm).
  • Page 21 Valve Block Mounting 1. Mount the valve block on the center section of the boom as illustrated in Figure 19. 2. Mount the bracket onto the boom and mount the block to the bracket. Figure 19: Valve Block Mounting...
  • Page 22 Linear Roll Cylinder Assembly 1. In the linear roll cylinder crate is the linear roll cylinder, boom target, spring target, and sensor bracket. Figure 20: Linear Roll Cylinder Assembly 2. Install the linear roll cylinder onto the sprayer with the damper end at the top. 3.
  • Page 23 5. Mount the sensor bracket to the damper end (the end with no hoses). A straight edge can be used to line up the spring target with the center of the hole on the sensor mounting bracket. 6. Mount the boom target to the cylinder end (the end with hoses). 7.
  • Page 24 4. Connect the “B” line hoses to TL1 and TR1 port fittings at the HARDI block. Connect the other end of the hoses to the NORAC block. 5. The “A” ports on the NORAC block are plugged. 6. Connect hoses to the linear roll cylinder using two 3/8” x 1/4” BSPP (F02) or 6MB 6MOR (F05) fittings.
  • Page 25 (F05) fittings. 7. Install tee fittings onto the “A” and “B” ports of the 3rd station of the NORAC block. 8. Connect a hose from the “SG” port on the HARDI valve block to the tee fitting on the “B”...

  • Page 26: Connecting The Sensors To The Canbus

    Connecting the Sensors to the CANbus 1. Connect cable C01 from the valve module to the 8-way coupler (E11). 2. Connect the main lift sensor to the 8-way coupler using cable C01 and a 2-way coupler (E12). Cable C01 and item E12 may not be needed if the 8-way coupler is mounted close enough to the main lift sensor.

  • Page 27: Software Setup

    3. Turn on the power for the display terminal using the switch on the side. 4. The procedure for the installation of the UC5 Spray Height Control system is now complete. Begin the AUTOMATIC SYSTEM SETUP procedure as described in the UC5...

  • Page 28: 10 Cable Drawings

    10 Cable Drawings 10.1 ITEM C01: 43220-01 - CABLE UC5 NETWORK 14 AWG - 1M 10.2 ITEM C02: 43220-10 - CABLE UC5 NETWORK 14 AWG - 10M...
  • Page 29 10.3 ITEM C05: 43210-20 - CABLE UC5 NETWORK 18 AWG - 20M 10.4 ITEM C10: 43230-04 – CABLE UC5 VALVE DT TO DT...
  • Page 30 10.5 ITEM C20: 43240-30 – CABLE UC5 BC HARDI DAH09...
  • Page 31 10.6 ITEM C35: 43240-34 – CABLE UC5 HARDI DAH09 TF ADAPTER...
  • Page 32 10.7 ITEM C25: 44602-01 – OPTIONAL SWITCH REMOTE HAND CONTROL...
  • Page 33 10.8 ITEM C26: 43240-26 – OPTIONAL CABLE UC5 SWITCH BOX...
  • Page 34 10.9 ITEM C27: 44658-98 – OPTIONAL CABLE UC4 3M EXTENSION 16-PIN AMP...
  • Page 35 Canada NORAC Systems International Inc. Phone: (+1) 306 664 6711 Toll Free: 1 800 667 3921 Shipping Address: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. Phone: (+1) 952 224 4142 Toll Free: 1 866 306 6722 Shipping Address: 6667 West Old Shakopee Rd., Suite 111...

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