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Norac UC5 Installation Manual
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Norac UC5 Installation Manual

Spray height control system. case ih (4420, 3320) prop ml & enhanced stability
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Download this manual See also: Operator's Manual, Installation Manual
Case IH (4420, 3320)
Prop ML & Enhanced Stability
Installation Manual
CS05

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Summary of Contents for Norac UC5

  • Page 1 Case IH (4420, 3320) Prop ML & Enhanced Stability Installation Manual CS05...
  • Page 2 Reorder P/N: UC5-BC-CS05-INST Rev J (Case IH 4420, 3320) Prop ML & Enhanced Stability NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...
  • Page 3 Contents Introduction ........................ 1     Technical Specifications .................... 2     General UC5 System Layout ..................3     Kit Parts ........................4     Pre-Install Checklist ....................9     Ultrasonic Sensor Installation ................10     Roll Sensor Installation .................... 16  ...

  • Page 4: Introduction

    Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: Technical Specifications

    Technical Specifications CAN ICES-3(A)/NMB-3(A) This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.

  • Page 6: General Uc5 System Layout

    General UC5 System Layout Figure 1 illustrates the general layout of the UC5 system components: Figure 1: General UC5 System Layout...

  • Page 7: Kit Part

    Kit Parts Kit Overview Figure 2: CS05 System Parts...
  • Page 8 Hydraulic Plumbing Figure 3: CS05 Hydraulic Plumbing...
  • Page 9 CABLE UC5 NETWORK 14 AWG 1M 43220-03 CABLE UC5 NETWORK 14 AWG 3M 43210-20 CABLE UC5 NETWORK 18 AWG 20M 43230-04 CABLE UC5 VALVE 2PIN DT TO 2PIN DT 43240-01 CABLE UC5 INTERFACE TILT DT 43240-22 CABLE UC5 INTERFACE MAIN DT (240") 43250-04...
  • Page 10 Hydraulic Fitting Kit Details (P/N: 44865-06) Item Part Number Name Quantity Picture 103312 MALE ADAPTER - 6MB 6MJ 104586 TEE ADAPTER - 6FORXR 6MORT 104886 MALE ADAPTER - 8MOR 8MB 44917 MALE ADAPTER - 6MB-6MOR MACHINED ORB 104885 TEE ADAPTER - 8FORXR 8MORT 104590 90 DEG ADAPTER - 6MOR 6FORX90 104369...
  • Page 11 P - PIPE Do not use high speed power tools/drills when installing hardware. The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.
  • Page 12 Pre-Install Checklist The pre-install checklist is necessary to check the existing sprayer functionality before the installation. 1. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.). 2. Ensure all boom-fold operations are functional (place a check mark in boxes below). 3.

  • Page 13: Ultrasonic Sensor Installation

    Ultrasonic Sensor Serial Number Arrangement When installing the UC5 sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial number stamped on the sensor housing.
  • Page 14 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error. These rules should be followed for both the wing sensors and the main lift (middle) sensor. 1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground. 2.
  • Page 15 Low Profile Bracket Mounting Guidelines 1. Minimize the distance between the bolts to prevent bending the bracket and prevent the bracket from loosening over time. 2. Ensure the bracket is mounted tight against the bottom of the boom, minimizing the distance between the boom structure and the angled flange.
  • Page 16 5. Mount the NORAC UC5 ultrasonic sensor into the sensor bracket and run the sensor cable either through hole in the back or through the side cut-out and behind the bracket.
  • Page 17 Rainflap Installation Rainflaps are only installed in the wing sensor brackets and are not installed for 120’ booms. 1. Insert one side of the rainflap rod into the pre-bent hinge tab on the sensor bracket. (Figure 9) Figure 9: Rainflap Rod in Pre-Bent Hinge Tab 2.
  • Page 18 Main Lift Sensor Installation 1. The main lift mounting bracket (B21) is the bracket with the longer mounting flange. 2. There are a variety of ways to mount the main lift bracket on most sprayers. The bracket should position the sensor approximately in the center of the sprayer, forward of the boom.
  • Page 19 Roll Sensor Installation Bracket Assembly 1. Securely mount the roll sensors to the included roll sensor brackets using the #6 machine screws. Tighten screws to 10 in-lbs (1.1 Nm). 2. The orientation of the mounted roll sensor to the roll sensor bracket will depend on the bracket mounting.
  • Page 20 Roll Sensor Mounting Guidelines: Trapeze-Suspended Booms 1. When mounting the roll sensors, mount one to the trapeze link (boom frame – lowest serial number), one to boom carrier frame (intermediate frame) and one to the chassis (reference frame – highest serial number). For optimal performance, minimize the distance from the boom frame roll sensor to the pivot point (A) and minimize the vertical distance between the intermediate frame roll sensor and the pivot point (B).
  • Page 21 2. The reference frame (chassis) roll sensor has the highest serial number and mounts directly beneath the top parallel lift arm, as shown in Figure 18. Reference Frame Roll Sensor Figure 18: Reference Frame Roll Sensor Mounting Location 3. To mount the reference frame roll sensor it may be necessary to modify the roll sensor mounting bracket, as shown in Figure 19.
  • Page 22 Module Installation An optional module mounting bracket kit is available for purchase from NORAC. mounting brackets are compatible with control modules and input modules. One kit is needed per module. Item Part Number Name Quantity 43708 UC5 MOUNTING BRACKET KIT (CONTROL AND INPUT MODULES) Control Module 1.
  • Page 23 Valve Module 1. Install the valve module (E02) to the top of the NORAC valve block. Orient the 6-pin Deutsch (CANbus) connectors towards the “P” and “T” ports. Output Number Normal Function Left Up Left Down Right Up Right Down...
  • Page 24 Figure 23: Valve Module Bracket Installation 5. Connect the valve module CANbus to cable C01 from the control module. Route cable C02 from the other connector to the 3-way coupler (E10) for the reference frame roll sensor. 6. With the valve module securely mounted to the valve block, connect the valve cables (C10), to the valve coils.
  • Page 25 Input Module 1. Install the input module (E03) on the boom near the sprayer valve block. Secure it to the boom using cable ties or optional brackets. 2. Connect the CANbus cable (C03) from the 3-way coupler (E10) for the reference frame roll sensor to the input module.
  • Page 26 Follow existing cables and hoses to be sure the cable will not be pinched or stretched. Figure 26: UC5 Module Locations and Cable Connections 6. At the sensor brackets, attach a 2-way coupler with terminator (E20) to the sprayer boom.

  • Page 27: Hydraulic Installation

    Component failure due to oil contamination is not covered under the NORAC UC5 system warranty. It is recommended that a qualified technician perform the hydraulic installation.
  • Page 28 10.2 Valve Block Mounting 1. A suitable mounting location for the valve block is illustrated in Figure 28. 2. Insert the threaded rod into the block and use a hex nut to hold the rod. The block holes are 3/8” NC-1” deep. If bolts are used instead of the threaded rod, ensure the bolts thread in at least 3/8”.
  • Page 29 10.3 Main Lift Valve Installation If the sprayer was built prior to model year 2007 then the main lift valve may have to be replaced with a part from your local Case Dealership. If the booms will go up, but not down; the valve will need to be replaced.
  • Page 30 Figure 3. 2. Connect the four 90 degree fittings (F07) to the “A” and “B” ports on the NORAC valve block. Attach the four 6FORXR-6MOR tee fittings (F03) to the 90 degree fittings on the NORAC block.
  • Page 31 8. Disconnect the “raise” hose that runs from the Case valve block to the main lift tee and install the 6FORX 6MORT fitting (*F03). Reconnect the “raise” hose to the tee. 9. Connect the NORAC hose (H05) that is connected to the B port on the NORAC expansion block to the tee fitting (*F03).
  • Page 32 This following portion of the install is only for Case 120’ booms. 1. Before continuing, make sure the booms are lowered all the way to the bottom of the cylinder travel. 2. Place one of the o-rings (*F05) into the o-ring groove on the inline orifice (*F06). 3.
  • Page 33 3. Turn on the power for the display terminal using the switch on the side. 4. The procedure for the installation of the UC5 Spray Height Control system is now complete. Begin the AUTOMATIC SYSTEM SETUP procedure as described in the UC5...

  • Page 34: Cable Drawings

    12 Cable Drawings 12.1 ITEM C01: 43220-10 - CABLE UC5 NETWORK 14 AWG - 10M 12.2 ITEM C02: 43220-01 - CABLE UC5 NETWORK 14 AWG - 1M...
  • Page 35 12.3 ITEM C03: 43220-03 - CABLE UC5 NETWORK 14 AWG - 3M 12.4 ITEM C05: 43210-20 - CABLE UC5 NETWORK 18 AWG - 20M...
  • Page 36 12.5 ITEM C10: 43230-04 – CABLE UC5 VALVE DT TO DT...
  • Page 37 12.6 ITEM C20: 43240-01 – CABLE UC5 INTERFACE TILT DT...
  • Page 38 12.7 ITEM C21: 43240-22 – CABLE UC5 INTERFACE MAIN DT (240”)
  • Page 39 12.8 ITEM C30: 43250-04 – CABLE UC5 BATTERY AMP FUSED...
  • Page 40 Canada NORAC Systems International Inc. Phone: (+1) 306 664 6711 Toll Free: 1 800 667 3921 Shipping Address: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. Phone: (+1) 952 224 4142 Toll Free: 1 866 306 6722...