Load Stability Indicator Valve (Ce) - JLG G5-18A Service Manual

8.10.11

Load Stability Indicator Valve (CE)

The load stability indicator valve is located at the rear of
the machine on the left inside frame rail directly below the
boom/boom pivot pin.
Verify the correct operation of the LSI valve solenoid
before considering replacement of the valve. The housing
of the LSI valve is not serviceable and must be replaced
if defective.
a. LSI Valve Removal
1. Park the machine on a firm, level surface, fully
retract the boom, lower the boom, place the
transmission control lever in (N) NEUTRAL, engage
the park brake and shut the engine OFF.
2. Place an Do Not Operate Tag on both the ignition
key switch and the steering wheel, stating that the
machine should not be operated.
3. Open the engine covers. Allow the system fluids to
cool.
4. Label or otherwise mark the hydraulic hoses in
relation to the LSI valve. Disconnect and cap all
hoses, fittings, solenoid wire terminal leads, etc.
5. Remove the capscrews that attach the valve to the
frame.
6. Remove the LSI valve from the machine. Wipe up
any hydraulic fluid spillage in, on, near and around
the machine.
b. LSI Valve Disassembly, Cleaning, Inspection and
Assembly
1. Place the LSI valve assembly on a suitable work
surface.
2. Remove the solenoid valve and cartridge from the
LSI valve housing.
3. Clean all components with a suitable cleaner before
inspection.
4. Inspect the solenoid cartridge for proper operation.
Check by shifting the spool to ensure that it is
functioning properly. Check that the spring is intact.
Inspect the cartridge interior for contamination.
5. Inspect internal passageways of the inching valve
for wear, damage, etc. If inner surfaces of the
manifold DO NOT display an ultra-smooth, polished
finish, or components are damaged in any way,
replace the manifold or appropriate part. Often, dirty
hydraulic fluid causes failure of internal seals and
damage to the polished surfaces within the unit
G5-18A, 2505/2505
Note: ALWAYS replace seals, o-rings, gaskets, etc.,
with new parts to help ensure proper sealing and
operation. Lubricate seals and o-rings with clean
hydraulic oil.
6. Install the solenoid valve and cartridge in the inching
valve housing.
c. LSI Valve Installation
1. Attach the LSI valve to the mounting plate on the
frame using the socket head capscrews.
2. Connect the hydraulic hoses, fittings, solenoid wire
terminal leads, etc., to the inching valve.
3. Check the routing of all hoses, wiring and tubing for
sharp bends or interference with any rotating
members, and install tie wraps and/or protective
conduit as required. Tighten all tube and hose clamps.
4. Start the engine and run at approximately 1/3-1/2
throttle for about one minute, without moving the
machine or operating any hydraulic functions.
5. Inspect for leaks and check the level of the hydraulic
fluid in the reservoir. Shut the engine OFF.
Note: Check for leaks and repair as required before
continuing. Add hydraulic fluid to the reservoir as needed.
6. Wipe up any hydraulic fluid spillage in, on, near and
around the machine, work area and tools.
7. Close and secure the engine covers.
d. LSI Valve Test
1. Conduct a pressure check of the hydraulic circuit.
Refer to Section 8.5, "Hydraulic Pressure
Diagnosis."
2. Check LSI valve for proper function.
Hydraulic System
MY2590
8-23