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MSKOMNR kÉï=~ë=çÑW== fkqbdl=L=fkqbdl=éêç pÉêîáÅÉ=j~åì~ä båÖäáëÜ båÖäáëÜ Service Manual DARWIN low/DARWIN high...
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Table of contents Sirona Dental Systems GmbH Service Manual INTEGO / INTEGO pro Table of contents Structure of the document ..................Identification of danger levels................ Formats and symbols used ................Symbols ......................Abbreviations ....................General safety information ..................Qualifications of service personnel ...............
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Sirona Dental Systems GmbH Table of contents Service Manual INTEGO / INTEGO pro Overview of signal paths for camera control ..........5.10 Acoustic feedback from the treatment center..........5.11 Connecting the motors and turbines in the dentist element ......5.12 Chair movement self-test ................
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Table of contents Sirona Dental Systems GmbH Service Manual INTEGO / INTEGO pro General: ......................Removing the cover ..................7.2.1 Patient chair ..................7.2.1.1 Removing the connection box cover ......... 7.2.1.2 Removing the rear covers from the base of the chair ..
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Sirona Dental Systems GmbH Table of contents Service Manual INTEGO / INTEGO pro Diagnostic information ..................... Overview ...................... LED concept....................Function pad concept ................... Service and configuration of the treatment center........... 10.1 Setup with EasyPad user interface .............. 10.1.1 Standard EasyPad user interface............
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Table of contents Sirona Dental Systems GmbH Service Manual INTEGO / INTEGO pro 10.3.5 Default settings ................152 10.3.5.1 Set the opening time of the cuspidor bowl valve ....152 10.3.5.2 Display of the next maintenance due date ......152 10.3.5.3 Packing position ..............
Sirona Dental Systems GmbH 1 Structure of the document Service Manual INTEGO / INTEGO pro 1.1 Identification of danger levels Structure of the document Identification of danger levels To prevent personal injury and material damage, please observe the warning and safety information provided in this document. Such...
1 Structure of the document Sirona Dental Systems GmbH 1.3 Symbols Service Manual INTEGO / INTEGO pro Symbols TS dentist element CS dentist element Assistant element Compact Assistant element Comfort Water unitCompact Water unitComfort Patient chair Electrical foot control Pneumatic foot switch...
Sirona Dental Systems GmbH 1 Structure of the document Service Manual INTEGO / INTEGO pro 1.4 Abbreviations LEDlight Abbreviations Dentist element Connection box Assistant element Dental treatment center Bootloader BL motor Brushless motor User interface INTEGO with swivel arms Download manager Dürr wet suction system...
Sirona accessories or third-party accessories expressly approved by Sirona. The user assumes the risk of using non-approved accessories. If any devices not approved by Sirona are connected, they must comply with the applicable standards, e.g.: ● IEC 60950-1 for data devices (e.g. PC, Ethernet Switch, Ethernet...
Sirona Dental Systems GmbH 2 General safety information Service Manual INTEGO / INTEGO pro 2.5 Electrostatic discharge Electrostatic discharge Use an ESD wrist band. Connect it to the protective ground wire. Please comply with the usual precautionary measures for handling printed circuit boards (ESD). Make sure you touch a ground point to discharge yourself prior to touching the components.
The technical documentation and product software are subject to constant updates. Download the current versions from the dealer area of the Sirona home page on a regular basis. Always refer to the DUMC when performing service work. 64 57 316 D3543...
Sirona Dental Systems GmbH 4 Technical data Service Manual INTEGO / INTEGO pro Technical data Model designation: INTEGO / INTEGO pro Model designation, power ratings Power connection: 100 – 240 V AC ± 10% 50/60 Hz Rated current: 3.3 A–1.5 A at 100–240 V also max.
4 Technical data Sirona Dental Systems GmbH 4.1 Operating, transport and storage conditions Service Manual INTEGO / INTEGO pro Operating, transport and storage conditions Mode of operation Continuous operation with intermittent Mode of operation loading corresponding to the dental mode of working.
Sirona Dental Systems GmbH 4 Technical data Service Manual INTEGO / INTEGO pro 4.2 Weight and packaging Weight and packaging Weight (with packaging / Dentist element Weight, packaging without packaging): CS: 36 kg / 24 kg TS: 37.2 kg / 24.5 kg Assistant element Comfort: 13.2 kg / 6.2 kg...
5 Important information Sirona Dental Systems GmbH 5.1 Storage location for system- and user-specific data Service Manual INTEGO / INTEGO pro Important information Storage location for system- and user-specific data The treatment center features a central unit memory, which is permanently connected to the center. Consequently, data does not have to be backed up and written back if the board is replaced.
Sirona Dental Systems GmbH 5 Important information Service Manual INTEGO / INTEGO pro 5.2 Installing the treatment center software Installing the treatment center software Users can install the firmware via the PC program (DUMC) in two different ways. They can either install it directly using the optionally available Ethernet interface or they can copy it onto an SD card and then transfer it to the treatment center.
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5 Important information Sirona Dental Systems GmbH 5.2 Installing the treatment center software Service Manual INTEGO / INTEGO pro Software installation via SD card on EasyPad For details of how to use the DUMC to prepare the SD card for the software update process, please refer to the "Dental Unit Management Console Service Manual"...
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Sirona Dental Systems GmbH 5 Important information Service Manual INTEGO / INTEGO pro 5.2 Installing the treatment center software In case of an error The update for the separate CAN nodes (DSA) could not be completed successfully. The treatment station software no. in the download request is invalid. The download manager performs a reset.
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5 Important information Sirona Dental Systems GmbH 5.2 Installing the treatment center software Service Manual INTEGO / INTEGO pro Software installation via SD card on EasyTouch For details of how to use the DUMC to prepare the SD card for the software update process, please refer to the "Dental Unit Management Console Service Manual"...
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Sirona Dental Systems GmbH 5 Important information Service Manual INTEGO / INTEGO pro 5.2 Installing the treatment center software If the update process is successful, the treatment center starts 10:45:03 and the start dialog is displayed. If there is an inconsistency between software statuses during update, a message is displayed.
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5 Important information Sirona Dental Systems GmbH 5.2 Installing the treatment center software Service Manual INTEGO / INTEGO pro IMPORTANT If the IP configuration on the card is incorrect, the treatment center writes a valid IP configuration to the SD card. This is signaled by two beeps.
Sirona Dental Systems GmbH 5 Important information Service Manual INTEGO / INTEGO pro 5.3 CAN BUS CAN BUS 5.3.1 General The CAN runs all controllers of the treatment center, all software updates, and all service support cases. On the S-COM, the PC software functions are performed for the user S_COM interface and the user interface software is downloaded via FTP.
5 Important information Sirona Dental Systems GmbH 5.3 CAN BUS Service Manual INTEGO / INTEGO pro 5.3.2 Measurements on the CAN BUS In each CAN network there are 2x 120-ohm resistors that, measured in Measurement on the CANBUS parallel on the CAN line, result in 60 ohms. If you measure 120 ohms on the CAN line with an ohmmeter (when the dental treatment center is switched off), there is a disruption in the line.
Sirona Dental Systems GmbH 5 Important information Service Manual INTEGO / INTEGO pro 5.4 S-COM S-COM 5.4.1 General On the S-COM, the PC software functions are performed for the user S_COM interface and the user interface software is downloaded via FTP. If the S-COM connection has been established, the S-COM LED lights up on the DSA and on the DAK.
5 Important information Sirona Dental Systems GmbH 5.4 S-COM Service Manual INTEGO / INTEGO pro 5.4.2 Measurements on the S-COM bus In the S-COM network, there are 2x 100-ohm resistors that, measured in parallel on the S-COM line, result in 50 ohms. If you measure 100 ohms on the S-COM line with an ohmmeter (when the dental treatment center is switched off), there is a disruption in the line.
Sirona Dental Systems GmbH 5 Important information Service Manual INTEGO / INTEGO pro 5.5 RS-485 RS-485 5.5.1 General Communication between the DSA and DHT boards takes place via this interface. 5.5.2 Measurements on the RS-485 interface In the RS-485 network, there are 2x 100-ohm resistors that, measured in parallel on the RS-485 line, result in 50 ohms.
5 Important information Sirona Dental Systems GmbH 5.6 CAN, S-COM, and RS-485 wiring diagram Service Manual INTEGO / INTEGO pro CAN, S-COM, and RS-485 wiring diagram INTEGO INTEGO pro 64 57 316 D3543 D3543.076.01.04.02 06.2015...
5 Important information Sirona Dental Systems GmbH 5.8 Water heater in the water unit Service Manual INTEGO / INTEGO pro Water heater in the water unit If the temperature control of the water heater fails, a reversible temperature fuse on the heater housing switches the heating current in the heating current circuit off directly.
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Sirona Dental Systems GmbH 5 Important information Service Manual INTEGO / INTEGO pro 5.8 Water heater in the water unit INTEGO pro 64 57 316 D3543 D3543.076.01.04.02 06.2015...
5 Important information Sirona Dental Systems GmbH 5.9 Overview of signal paths for camera control Service Manual INTEGO / INTEGO pro Overview of signal paths for camera control The presence of the camera SiroCam F / AF is sent to DAB via Sivision DARWIN connect.
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Sirona Dental Systems GmbH 5 Important information Service Manual INTEGO / INTEGO pro 5.10 Acoustic feedback from the treatment center Beep code General: Beep Priority Cause Code 1 Amalgam centrifuge error Code 2 Amalgam container is full Code 3 Sanitation/no flow Code 4...
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5 Important information Sirona Dental Systems GmbH 5.10 Acoustic feedback from the treatment center Service Manual INTEGO / INTEGO pro APEX Beep Priority Cause Code 11 Apex malfunction (beep continues for the duration of the malfunction, min. > 1 sec or – in the case of an Apex HW error or Apex PCB failure –...
Sirona Dental Systems GmbH 5 Important information Service Manual INTEGO / INTEGO pro 5.11 Connecting the motors and turbines in the dentist element 5.11 Connecting the motors and turbines in the dentist element Various wiring diagrams exist for the motors and turbines due to the different configuration options that are available for the dentist element.
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5 Important information Sirona Dental Systems GmbH 5.11 Connecting the motors and turbines in the dentist element Service Manual INTEGO / INTEGO pro DAI and DAP combination Drives Instrument Connected to Instrument Connected to Instrument Connected to Without motor 1. High- TURB_1 2.
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Sirona Dental Systems GmbH 5 Important information Service Manual INTEGO / INTEGO pro 5.11 Connecting the motors and turbines in the dentist element DAI and DAPm combination Drives Instrument Connected to Instrument Connected to Instrument Connected to Without motor 1. High-speed TURB_1 2.
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5 Important information Sirona Dental Systems GmbH 5.11 Connecting the motors and turbines in the dentist element Service Manual INTEGO / INTEGO pro Drives Instrument Connected to Instrument Connected to Instrument Connected to Without motor 1. High-speed TURB_1 2. High-speed TURB_2 3. High-speed...
Sirona Dental Systems GmbH 5 Important information Service Manual INTEGO / INTEGO pro 5.12 Chair movement self-test 5.12 Chair movement self-test IMPORTANT GA647 Lifting motor self-test/General Automatic chair movement during treatment center self-test When the treatment center is switched on, the lifting drive briefly moves the chair up and down as part of a self-test.
6 Overview of modules and boards Sirona Dental Systems GmbH 6.1 Locations of modules and boards Service Manual INTEGO / INTEGO pro Overview of modules and boards Locations of modules and boards INTEGO The table shows the maximum possible configuration for the boards.
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Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.1 Locations of modules and boards Component Board/module TS/CS dentist element Dentist element control, instrument holder detection [ → 56] Dentist element EasyPad user interface [ → 59] Relay module [ →...
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6 Overview of modules and boards Sirona Dental Systems GmbH 6.1 Locations of modules and boards Service Manual INTEGO / INTEGO pro INTEGO pro The table shows the maximum possible configuration for the boards. Component Board/module Patient chair Patient chair control [ → 45] LAN interface [ →...
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Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.1 Locations of modules and boards Component Board/module TS/CS dentist element Dentist element control, instrument holder detection [ → 56] Apex locator [ → 74] Apex mucosal electrode Dentist element EasyPad user interface [ →...
Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.2 Patient chair 6.2.2 DSA board – Patient chair control LEDs and connectors REF_Lift MVP1 MVP2 X303 MVP3 MV34 MV35 36V_MOT MVAB REF_BACKREST X15 X11 X17 X16 X13 X18 X4 X24...
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6 Overview of modules and boards Sirona Dental Systems GmbH 6.2 Patient chair Service Manual INTEGO / INTEGO pro Components on the board Fuses Backup Designation Function 36 V DE Dentist element fuse: 4 A 250 V T 5X20 UR IEC 36 V SC...
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Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.2 Patient chair Color Function MOT_ERR Flashing: 2 x Lifting drive and/or backrest drive swapped 3 x Invalid drive connected 4 x Lifting drive and/or backrest drive not connected (or defective coding resistor)
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6 Overview of modules and boards Sirona Dental Systems GmbH 6.2 Patient chair Service Manual INTEGO / INTEGO pro Color Function yellow Illuminated: Air Venturi active 2x flashes: Solenoid valve shorted or overloaded 3x flashes: Solenoid valve affected by ground fault or line disruption...
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Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.2 Patient chair Function SS_All Bypass safety switches so that drives can move even if safety switches/foot switch have/has been triggered HEATER_SENS Activate heater OPL_PW_ON Activate LEDlight...
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6 Overview of modules and boards Sirona Dental Systems GmbH 6.2 Patient chair Service Manual INTEGO / INTEGO pro Source Destination Location Function X11 -> DSU Water unit USB camera X11 -> DSU Dentist element USB camera X11 -> DSU Assistant element...
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Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.2 Patient chair Function of the board ● Activation and evaluation of: – The main valve (MVAB) – The valves for tumbler filling (MV34) and water unit flushing (MV35) –...
6 Overview of modules and boards Sirona Dental Systems GmbH 6.2 Patient chair Service Manual INTEGO / INTEGO pro 6.2.3 DSS board – DTC unit memory Source Destination Location Function X5 DSA Patient chair Central unit memory Function of the board ● Central unit memory for treatment center 64 57 316 D3543 D3543.076.01.04.02 06.2015...
Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.2 Patient chair 6.2.4 DSL board – LAN interface Components on the board LEDs Color Function 5 VDC Green Power supply Green Flashes 1x per second during normal operation...
External PC Data communication Function of the board ● Communication – Via CAN with the other boards in the INTEGO / INTEGO pro – Via S-COM with the DSA and DAK boards – With external PC via LAN 6.2.5 Board DSU - USB-HUB chair...
Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.3 Dentist element Dentist element 6.3.1 Locations of boards CS dentist element TS dentist element 64 57 316 D3543 D3543.076.01.04.02 06.2015...
6 Overview of modules and boards Sirona Dental Systems GmbH 6.3 Dentist element Service Manual INTEGO / INTEGO pro 6.3.2 DAB board – Dentist element control IMPORTANT There are two versions of this board. In the case of the TS dentist element, a jumper is connected (JUMP1 causes the holder recognition sequence to be reversed) and the first photoelectric barrier is extended.
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Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.3 Dentist element Color Function MV21.3 yellow Illuminated: Motor/High-speed handpiece active 2x flashes: Solenoid valve shorted or overloaded 3x flashes: Solenoid valve affected by ground fault or line disruption...
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6 Overview of modules and boards Sirona Dental Systems GmbH 6.3 Dentist element Service Manual INTEGO / INTEGO pro Function of the board ● Communication – Via CAN with the DSA – Via CAN with the DAK – Via a serial interface with the DAT –...
Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.3 Dentist element 6.3.3 Board DAT - EasyPad Components on the board LEDs Color Function Green Generated +3.3 V voltage Green Flashes 1x per second during normal operation Flashing: ●...
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6 Overview of modules and boards Sirona Dental Systems GmbH 6.3 Dentist element Service Manual INTEGO / INTEGO pro Measuring points Measuring point Function Voltage measurement Voltage measurement Function of the board Source Destination Location Function X2 DAB Dentist Element Power supply and communication Function of the board ●...
Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.3 Dentist element 6.3.4 DAK Board - EasyTouch user interface Function of the board LEDs Color Function 5 V_IN Green 5 V input voltage Green Generated +5 V voltage 3.3 V...
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6 Overview of modules and boards Sirona Dental Systems GmbH 6.3 Dentist element Service Manual INTEGO / INTEGO pro Measuring points Measuring point Function CAN+ Terminating resistor measurement CAN- Terminating resistor measurement Voltage measurement Voltage measurement Function of the board Source Destination...
Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.3 Dentist element 6.3.5 DAR board – Relay module Components on the board LEDs Color Function Green 36V input voltage Green Generated +12 V voltage Green...
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6 Overview of modules and boards Sirona Dental Systems GmbH 6.3 Dentist element Service Manual INTEGO / INTEGO pro Connector Source Destination Location Function Mini LED Mini LED X8 DAP Dentist Element APEX, light X9 DAP Dentist Element Power supplies, CAN, Apex on, motor...
Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.3 Dentist element 6.3.6 DAI board – Instrument light supply Components on the board LEDs Color Function 36 V Green 36 V input voltage SPRAYVIT yellow...
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6 Overview of modules and boards Sirona Dental Systems GmbH 6.3 Dentist element Service Manual INTEGO / INTEGO pro Measuring points Measuring point Function 36 V Voltage measurement Voltage measurement Function of the board Source Destination Location Function X6 DAB Dentist element...
BF according to IEC 60601-1, for example, the intraoral X-ray system XIOS XG USB module from Sirona. ● Provides a USB 2.0 interface (round ODU connector) for the Sirona camera. 64 57 316 D3543...
BF according to IEC 60601-1, for example, the intraoral X-ray system XIOS XG USB module from Sirona. ● Provides a USB 2.0 interface (round ODU connector) for the Sirona camera. 64 57 316 D3543...
Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.3 Dentist element 6.3.9 DAP board – Instrument control Components on the board LEDs Color Function Green 36 V input voltage Green Generated +12 V voltage...
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6 Overview of modules and boards Sirona Dental Systems GmbH 6.3 Dentist element Service Manual INTEGO / INTEGO pro Color Function BOOT yellow Lights up after switching on and remains lit until completion of the boot process INSTR yellow Off: Instrument deposited...
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Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.3 Dentist element Source Destination Location Function X10 DAR Dentist Element Instrument light Motor 1 Dentist element flange Instrument control Function of the board ● Communication via CAN with the DAR ●...
6 Overview of modules and boards Sirona Dental Systems GmbH 6.3 Dentist element Service Manual INTEGO / INTEGO pro 6.3.10 Board DAPm - instrument control 3,3VANA BOOT CAN+ ERROR RESET INSTR INST_ACTIVE LIGHT FS_ACTIVE CAN - 5V_ISO X4 / X9 Components on the board...
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Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.3 Dentist element Color Function BOOT yellow Lights up after switching on and remains lit until completion of the boot process INSTR yellow Off: Instrument deposited...
6 Overview of modules and boards Sirona Dental Systems GmbH 6.3 Dentist element Service Manual INTEGO / INTEGO pro 6.3.11 NAA board - Apex locator NAA - Apex locator Overview of DARWIN board Components on the board LEDs Color Function 36VDC Green 36 V input voltage Green Generated -5 V voltage +3.3V...
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Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.3 Dentist element NAH - Apex mucosal electrode Overview of Apex DARWIN Components on the board Connector Source Destination Location Function Apex lip clip/file clamp Dentist element...
6 Overview of modules and boards Sirona Dental Systems GmbH 6.4 Water unit Service Manual INTEGO / INTEGO pro Water unit 6.4.1 Locations of boards Water unitCompact Water unitComfort 64 57 316 D3543 D3543.076.01.04.02 06.2015...
Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.4 Water unit 6.4.2 DWEm board compact water unit control X13 X12 CAN- CAN+ DS30 Components on the board LEDs Color Function 36 V Green 36 V input voltage...
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6 Overview of modules and boards Sirona Dental Systems GmbH 6.4 Water unit Service Manual INTEGO / INTEGO pro Color Function MV33 yellow Illuminated: Activation of place selection valve active 2x flashes: Solenoid valve shorted or overloaded 3x flashes: Solenoid valve affected by ground fault or line disruption...
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Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.4 Water unit Source Destination Location Function X30 DSA Patient chair SCOM, CAN, foot switch, power supply X30 DAB Dentist element SCOM, CAN, foot switch, power supply...
6 Overview of modules and boards Sirona Dental Systems GmbH 6.4 Water unit Service Manual INTEGO / INTEGO pro 6.4.3 DWE board – Comfort water unit control X15 X16 X27 X13 X12 X31 X30 CAN- CAN+ DS32 DS30 DS31 Components on the board...
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Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.4 Water unit Color Function yellow Illuminated: Dentosept solenoid valve active 2x flashes: Solenoid valve shorted or overloaded 3x flashes: Solenoid valve affected by ground fault or line disruption...
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6 Overview of modules and boards Sirona Dental Systems GmbH 6.4 Water unit Service Manual INTEGO / INTEGO pro Color Function DN30/DS yellow Illuminated: Water monitor active (DN30)/ Level detection for cuspidor valve: reed switch DS actuated DS51 yellow Illuminated: Chemical flushing for suction hose cleaning active...
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Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.4 Water unit Source Destination Location Function DS51/MV51 Water unit Control of chemical tank MSBV - Dürr wet suction system Water unit Control of cuspidor valve...
6 Overview of modules and boards Sirona Dental Systems GmbH 6.4 Water unit Service Manual INTEGO / INTEGO pro 6.4.4 DWB board – Compact water unit control Components on the board LEDs Color Function 36 V Green 36 V input voltage 21 V...
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Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.4 Water unit Function pads Function pads Function ASE_SUC Switch ON (removal of suction on assistant element) DS30 Reed_Sep Start suction machine in order to empty the cuspidor valve...
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6 Overview of modules and boards Sirona Dental Systems GmbH 6.4 Water unit Service Manual INTEGO / INTEGO pro Function of the board ● Detection of instrument removal in assistant element ● Control of automatic separation ● Control of cuspidor valve in Dürr wet suction system ●...
Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.4 Water unit 6.4.5 NWM board - Automatic tumbler filling Components on the board Intego description LEDs LEDs Color Function LED1 +15V Green 15 V operating voltage...
6 Overview of modules and boards Sirona Dental Systems GmbH 6.4 Water unit Service Manual INTEGO / INTEGO pro 6.4.6 DWV board – Air Venturi, LEDview Components on the board LEDs Color Function OPL_ON green Illuminated: LEDview power supply active Connector Source...
Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.4 Water unit 6.4.7 DHI board – Instrument light supply Components on the board LEDs Color Function Green 5 V input voltage HOLDER yellow Illuminated: Instrument removal active...
6 Overview of modules and boards Sirona Dental Systems GmbH 6.5 Assistant element Service Manual INTEGO / INTEGO pro Assistant element 6.5.1 Locations of boards Assistant element Comfort Assistant element Compact 64 57 316 D3543 D3543.076.01.04.02 06.2015...
Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.5 Assistant element 6.5.2 NOP board - 5V power supply Overview of Intego board Components on the board LEDs Color Function 33VDC Green Operating voltage 5VDC...
6 Overview of modules and boards Sirona Dental Systems GmbH 6.5 Assistant element Service Manual INTEGO / INTEGO pro 6.5.3 DHI board – Instrument light supply Components on the board LEDs Color Function Green 5 V input voltage HOLDER yellow Illuminated: Instrument removal active...
Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.5 Assistant element 6.5.4 DHT board – Standard user interface Components on the board LEDs Color Function green 5 V input voltage 3.3 V green Generated 3.3 V voltage...
6 Overview of modules and boards Sirona Dental Systems GmbH 6.6 LEDview Service Manual INTEGO / INTEGO pro LEDview 6.6.1 NLV board - LEDview control Components on the board DARWIN description LEDs Color Function 24-32VDC Green 32V input voltage 3.3 VDC Green 3.3V operating voltage...
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Sirona Dental Systems GmbH 6 Overview of modules and boards Service Manual INTEGO / INTEGO pro 6.6 LEDview Connector Source Destination Location Function X45 DWE Water unit Power supply X45 DWEm Water unit Power supply X45 DWB Water unit Power supply X45 DWV...
7 Replacing components Sirona Dental Systems GmbH 7.1 General: Service Manual INTEGO / INTEGO pro Replacing components General: NOTICE Disconnecting a component from the chair A large volume of water can escape from the connections when disconnecting a component. ➢ Drain the disinfectant tank (see Disinfectant tank [ → 119]) and the mixing tank (see Mixing tank [ →...
Sirona Dental Systems GmbH 7 Replacing components Service Manual INTEGO / INTEGO pro 7.2 Removing the cover Removing the cover 7.2.1 Patient chair 7.2.1.1 Removing the connection box cover 1. Remove the screws (B) from the connection box cover (A). Removing the connection box cover 2.
7 Replacing components Sirona Dental Systems GmbH 7.2 Removing the cover Service Manual INTEGO / INTEGO pro 7.2.1.3 Removing the localizer cover 1. Press the 2 springs (A) inwards. 2. Remove the localizer cover (B). ➢ When reattaching it, make sure that the spring lies in the groove (C).
Sirona Dental Systems GmbH 7 Replacing components Service Manual INTEGO / INTEGO pro 7.2 Removing the cover 7.2.2 TS dentist element 7.2.2.1 Removing the arm cover sections 1. Pry open the covering on the front joint cover and remove it. 2. Unscrew the two screws completely and take off the bottom half of the cover.
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7 Replacing components Sirona Dental Systems GmbH 7.2 Removing the cover Service Manual INTEGO / INTEGO pro 6. Pull the rear cover sections off the support arm. 7. Unscrew the screw from the bottom cover completely and remove the cover. 8. Remove the top half of the cover.
Sirona Dental Systems GmbH 7 Replacing components Service Manual INTEGO / INTEGO pro 7.2 Removing the cover 7.2.2.2 Opening the dentist element ✔ The treatment center is switched off and the instruments have been put aside. 1. Unscrew the 6 screws from the underside of the dentist element.
7 Replacing components Sirona Dental Systems GmbH 7.2 Removing the cover Service Manual INTEGO / INTEGO pro 7.2.3 CS dentist element 7.2.3.1 Removing the arm cover sections 1. Pry open the covering on the front joint cover and remove it. 2. Unscrew the two screws completely and take off the bottom half of the cover.
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Sirona Dental Systems GmbH 7 Replacing components Service Manual INTEGO / INTEGO pro 7.2 Removing the cover 6. Pull the rear cover sections off the support arm. 7. Unscrew the screw from the bottom cover completely and remove the cover. 8. Remove the top half of the cover.
7 Replacing components Sirona Dental Systems GmbH 7.2 Removing the cover Service Manual INTEGO / INTEGO pro 7.2.3.2 Opening the CS dentist element 1. Screw the 6 screws to the underside of the dentist element. 2. Tilt the cover to the front.
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Sirona Dental Systems GmbH 7 Replacing components Service Manual INTEGO / INTEGO pro 7.2 Removing the cover 7.2.3.2.1 Placing the cover in the service position (dentist element CS) ➢ Fasten the cover in the service position. Make sure that the tabs are inserted into the holes provided for them.
7 Replacing components Sirona Dental Systems GmbH 7.2 Removing the cover Service Manual INTEGO / INTEGO pro 7.2.4 Comfort assistant element 7.2.4.1 Removing covers 1. Take off the filter cover. 2. Remove the filter element. D H T 3. Unscrew the 4 screws completely.
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Sirona Dental Systems GmbH 7 Replacing components Service Manual INTEGO / INTEGO pro 7.2 Removing the cover 5. If present, pull connector X24 from cable L507 off the DHT board. 6. Remove all microswitches from their positions in the upper panel. IMPORTANT Mark the position of the individual microswitches.
7 Replacing components Sirona Dental Systems GmbH 7.2 Removing the cover Service Manual INTEGO / INTEGO pro 7.2.5 Compact assistant element 7.2.5.1 Removing covers ✔ The paneling of the water unit has been removed. Removing the ASE compact cover 1. Loosen and remove the six screws.
Sirona Dental Systems GmbH 7 Replacing components Service Manual INTEGO / INTEGO pro 7.2 Removing the cover 7.2.6 Comfort water unit Removing the panels of the water unit (comfort WU) 1. Carefully pry the side panels (A) apart and pull them away.
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7 Replacing components Sirona Dental Systems GmbH 7.2 Removing the cover Service Manual INTEGO / INTEGO pro 8. Remove the two screws from the lid (G) and lift it off. 9. Remove the cover panel (H) of the funnel. NOTICE Watch out for the latching nose (I).
Sirona Dental Systems GmbH 7 Replacing components Service Manual INTEGO / INTEGO pro 7.2 Removing the cover 7.2.7 Compact water unit Removing the panel of the water unit (compact WU) 1. Gently lift the cover (E) and remove it. 2. Remove the lid (F).
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7 Replacing components Sirona Dental Systems GmbH 7.2 Removing the cover Service Manual INTEGO / INTEGO pro CAUTION There is a risk of cover sections falling off during disassembly. ➢ If necessary, use your hand to support the cover sections. 6. Carefully pry the side covers (A) apart (detent) and pull them away.
Sirona Dental Systems GmbH 7 Replacing components Service Manual INTEGO / INTEGO pro 7.3 Replacing boards Replacing boards 7.3.1 Important information when replacing boards 7.3.2 Removing a board from the CS dentist element DAB board ✔ The treatment center is switched off.
7 Replacing components Sirona Dental Systems GmbH 7.3 Replacing boards Service Manual INTEGO / INTEGO pro ✔ The treatment center is switched off. ✔ The cover has been removed (see Opening the dentist element [ → 101]). 1. Pull connectors X6, X19, and X30 off the board.
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Sirona Dental Systems GmbH 7 Replacing components Service Manual INTEGO / INTEGO pro 7.3 Replacing boards 4. Unscrew the remaining screw and remove the cast part from the upper cover. 5. Unscrew the two screws from board DHT and remove the board.
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7 Replacing components Sirona Dental Systems GmbH 7.3 Replacing boards Service Manual INTEGO / INTEGO pro IMPORTANT The bearing race (B) must be aligned with the groove (E) on the counterpart guide. Check the free movement of the assistant element and, if necessary, correct the position of the bearing race (B).
Sirona Dental Systems GmbH 7 Replacing components Service Manual INTEGO / INTEGO pro 7.4 Mechanical components Mechanical components 7.4.1 Support arm brake ✔ The pressure in the treatment center is released. ✔ The support arm cover is removed. ✔ The gas pressure spring is depressurized.
7 Replacing components Sirona Dental Systems GmbH 7.5 Hydraulic/pneumatic modules Service Manual INTEGO / INTEGO pro Hydraulic/pneumatic modules NOTICE Pressurized modules Modules are pressurized Modules that carry water and air may still be pressurized after switching off the treatment center. Pressure in the water lines behind the disinfection system is released after switching off.
Sirona Dental Systems GmbH 7 Replacing components Service Manual INTEGO / INTEGO pro 7.5 Hydraulic/pneumatic modules 7.5.3 Disinfectant tank Before replacing the disinfectant tank, it must be completely emptied. ✔ The treatment center is switched off. Disinfectant tank drain DARWIN ✔ The panels are removed.
8 Mechanical adjustments Sirona Dental Systems GmbH 8.1 Adjusting the comfort assistant element brakes Service Manual INTEGO / INTEGO pro Mechanical adjustments Adjusting the comfort assistant element brakes General Adjusting the comfort assistant element brakes IMPORTANT Brake force of the brakes The brakes on the Comfort assistant element are configured at the factory.
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Sirona Dental Systems GmbH 8 Mechanical adjustments Service Manual INTEGO / INTEGO pro 8.1 Adjusting the comfort assistant element brakes ➢ To increase the brake force: Using a slotted screwdriver, turn the screw (B) inwards. ➢ Reduce brake force: Use a slotted screwdriver to loosen the screw (B).
8 Mechanical adjustments Sirona Dental Systems GmbH 8.2 Adjusting the brakes Service Manual INTEGO / INTEGO pro Adjusting the brakes IMPORTANT The brakes are preset. Only adjust the brakes if this is required. ➢ Remove the panel from the front and rear support arm if they are still Setting the support arm and support column brake (dentist element) in place.
Sirona Dental Systems GmbH 8 Mechanical adjustments Service Manual INTEGO / INTEGO pro 8.3 Adjusting the support arm and support column brakes on LEDview Adjusting the support arm and support column brakes on LEDview Adjusting the brake on the support column Adjusting the support arm and support column brakes (LEDview) IMPORTANT This brake is not preset.
8 Mechanical adjustments Sirona Dental Systems GmbH 8.4 Adjusting other joint brakes Service Manual INTEGO / INTEGO pro Adjusting other joint brakes Position of the joint brakes Adjusting other joint brakes Joint between support arm and light crown Joint on support arm IMPORTANT The brakes at positions (A) and (B) are adjusted at the factory.
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Sirona Dental Systems GmbH 8 Mechanical adjustments Service Manual INTEGO / INTEGO pro 8.4 Adjusting other joint brakes Adjusting the front joint brakes 1. To adjust the brake at position (A), remove covers (D) and (E) as shown in the illustration. 2. Adjust the brake at position (A) by tightening or loosening the screw (F).
8 Mechanical adjustments Sirona Dental Systems GmbH 8.5 Checking and setting brakes and spring force on the dentist element Service Manual INTEGO / INTEGO pro Checking and setting brakes and spring force on the dentist element 8.5.1 Checking the spring force of the flexible support arm ✔...
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Sirona Dental Systems GmbH 8 Mechanical adjustments Service Manual INTEGO / INTEGO pro 8.5 Checking and setting brakes and spring force on the dentist element If the spring force is set correctly the dentist element should remain in a floating state in a position between the upper and lower endstops.
8 Mechanical adjustments Sirona Dental Systems GmbH 8.5 Checking and setting brakes and spring force on the dentist element Service Manual INTEGO / INTEGO pro 8.5.2 Setting the spring force of the flexible support arm IMPORTANT The spring force is set at the factory Only adjust the spring force in the following cases: ➢...
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Sirona Dental Systems GmbH 8 Mechanical adjustments Service Manual INTEGO / INTEGO pro 8.5 Checking and setting brakes and spring force on the dentist element Adjusting the spring force ➢ Adjust the spring force by adjusting the screw (F), so that the dentist element remains in a swinging state between the upper and lower endstops.
8 Mechanical adjustments Sirona Dental Systems GmbH 8.5 Checking and setting brakes and spring force on the dentist element Service Manual INTEGO / INTEGO pro 8.5.3 Adjusting the brakes IMPORTANT The brakes are preset. Only adjust the brakes if this is required.
Sirona Dental Systems GmbH 8 Mechanical adjustments Service Manual INTEGO / INTEGO pro 8.5 Checking and setting brakes and spring force on the dentist element 8.5.4 Removing/fitting panels on the support arm Removing panels from the front support arm Removing panel from the front support arm 1.
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8 Mechanical adjustments Sirona Dental Systems GmbH 8.5 Checking and setting brakes and spring force on the dentist element Service Manual INTEGO / INTEGO pro Removing panels from the rear support arm Removing panel from the rear support arm ➢ Take the side panel (J) off from both sides.
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Sirona Dental Systems GmbH 8 Mechanical adjustments Service Manual INTEGO / INTEGO pro 8.5 Checking and setting brakes and spring force on the dentist element 3. Attach the panel (H). To do so, push the panel slightly apart and insert it vertically. Ensure that the guide pins (J) lock into the guide holes (K).
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Sirona Dental Systems GmbH 8.5 Checking and setting brakes and spring force on the dentist element Service Manual INTEGO / INTEGO pro 7. Attach the panel (D). To do so, push the panel slightly apart and insert it vertically. Ensure that the guide pins (J) lock into the guide holes (K).
Sirona Dental Systems GmbH 9 Diagnostic information Service Manual INTEGO / INTEGO pro 9.1 Overview Diagnostic information Overview To assist with error diagnostics, the boards feature LEDs, function pads, and buttons. The LEDs and function pads can be used to analyze the error to see if it is located at the input circuit, at the output circuit, or on the board.
9 Diagnostic information Sirona Dental Systems GmbH 9.3 Function pad concept Service Manual INTEGO / INTEGO pro Error display Errors are indicated by means of flashing codes. The red ERROR LED on the board provides information about each error. The flashing codes indicate the possible cause of the error by emitting a certain number of flashing pulses.
Sirona Dental Systems GmbH 10 Service and configuration of the treatment center Service Manual INTEGO / INTEGO pro 10.1 Setup with EasyPad user interface Service and configuration of the treatment center 10.1 Setup with EasyPad user interface 10.1.1 Standard EasyPad user interface EasyPad displays The EasyPad user interface is equipped with seven-segment displays.
10 Service and configuration of the treatment center Sirona Dental Systems GmbH 10.1 Setup with EasyPad user interface Service Manual INTEGO / INTEGO pro Fixed keys without a function Fixed keys for functions not included with the treatment center have no function on the user interface. This applies only to keys with dual functions for the options of integrated torque control: The integrated torque control cannot be activated in this case.
2. Confirm with the favorite key. 10.1.5 Setting the purging time for the autopurge function The autopurge function is only available on the INTEGO pro treatment center. The purging time for the autopurge function can be set between 60 and 180 seconds.
10 Service and configuration of the treatment center Sirona Dental Systems GmbH 10.1 Setup with EasyPad user interface Service Manual INTEGO / INTEGO pro 10.1.6 Adjusting the cleaning agent mixture for chemical suction hose cleaning The chemical suction hose cleaning option is only available for the INTEGO pro.
Sirona Dental Systems GmbH 10 Service and configuration of the treatment center Service Manual INTEGO / INTEGO pro 10.2 Service settings with the EasyPad user interface 10.1.9 Switching the key sound on/off A setting can be made to issue an acoustic signal when the operator presses a button on the dentist or assistant element.
10 Service and configuration of the treatment center Sirona Dental Systems GmbH 10.2 Service settings with the EasyPad user interface Service Manual INTEGO / INTEGO pro 10.2.4 Amalgam test ➢ Press favorites button 3. The message system is working if a signal is sounded when the button is pressed.
Sirona Dental Systems GmbH 10 Service and configuration of the treatment center Service Manual INTEGO / INTEGO pro 10.2 Service settings with the EasyPad user interface 10.2.7 Assigning an instrument to holder 3 ✔ The focus is on the assignment of the instrument type and the instrument type flashes.
10 Service and configuration of the treatment center Sirona Dental Systems GmbH 10.2 Service settings with the EasyPad user interface Service Manual INTEGO / INTEGO pro 10.2.10 Safety switch test Safety switch test ✔ No safety switch has been triggered. 1. Test the safety switch by triggering it.
Sirona Dental Systems GmbH 10 Service and configuration of the treatment center Service Manual INTEGO / INTEGO pro 10.2 Service settings with the EasyPad user interface 10.2.13 Factory setting ➢ Press favorites button 3. The treatment center is restored to the factory settings.
10 Service and configuration of the treatment center Sirona Dental Systems GmbH 10.3 Service settings with EasyTouch user interface Service Manual INTEGO / INTEGO pro 10.3 Service settings with EasyTouch user interface 10.3.1 Opening the Service domain ✔ All instruments are in place. The start dialog is displayed on the 10:45:03 touchscreen.
Sirona Dental Systems GmbH 10 Service and configuration of the treatment center Service Manual INTEGO / INTEGO pro 10.3 Service settings with EasyTouch user interface Instrument allocation for tray 2 and 3 Instrument allocation for tray 2 and 3 Default settings 10.3.2...
10 Service and configuration of the treatment center Sirona Dental Systems GmbH 10.3 Service settings with EasyTouch user interface Service Manual INTEGO / INTEGO pro 10.3.2.2 Amalgam separator test Amalgam separator test ➢ Hold down the button. The message system is working if a signal is sounded when the button is pressed.
Sirona Dental Systems GmbH 10 Service and configuration of the treatment center Service Manual INTEGO / INTEGO pro 10.3 Service settings with EasyTouch user interface 10.3.2.5 Display service code list ✔ The entry dialog of the service domain is displayed. ➢ Touch the error log key.
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10 Service and configuration of the treatment center Sirona Dental Systems GmbH 10.3 Service settings with EasyTouch user interface Service Manual INTEGO / INTEGO pro 10.3.2.6.1 Software version ➢ (A) displays the full software status of the treatment unit. If the software version is in brackets, at least one component is not at the latest software status.
Sirona Dental Systems GmbH 10 Service and configuration of the treatment center Service Manual INTEGO / INTEGO pro 10.3 Service settings with EasyTouch user interface 10.3.2.6.4 Water unit service information ✔ If the field is orange, the option has been detected. ➢ (A) Mouth rinse basin ➢...
10 Service and configuration of the treatment center Sirona Dental Systems GmbH 10.3 Service settings with EasyTouch user interface Service Manual INTEGO / INTEGO pro 10.3.5 Default settings Set the opening time of the cuspidor bowl valve 10.3.5.1 The opening time of the mouth rinse basin valve can be set between 0 and 2 seconds in steps of 0.1 seconds.
(readout and storage of service information) ● Firmware installation For more information about this program, please refer to the DUMC user "6194497" manual: This program is available in the service area of the Sirona website. 64 57 316 D3543 D3543.076.01.04.02 06.2015...
Control of PC programs via the treatment center SIUCOM plus enables you to control PC applications through the INTEGO / INTEGO pro Sirona treatment center. The PC functions can be operated via the user interface of the treatment center (touch screen) or the system foot control.
Sirona Dental Systems GmbH 11 Biofilm removal Service Manual INTEGO / INTEGO pro 11.1 Approved resources for biofilm removal Biofilm removal 11.1 Approved resources for biofilm removal The following products from ALPRO MEDICAL GmbH are approved for biofilm removal: Cleaning agent: ● REF 3179-N or REF 3179-PM ●...
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11 Biofilm removal Sirona Dental Systems GmbH 11.2 Preparation Service Manual INTEGO / INTEGO pro 6. Remove the filter and the sealing washer from AF2 and AF6 (A and 7. Remove the surface filter from AF5 (C) on the water heater if present.
Sirona Dental Systems GmbH 11 Biofilm removal Service Manual INTEGO / INTEGO pro 11.3 Execution 11.3 Execution Preparation / cleaning solution 1 WARNING Wear safety gloves, safety goggles and mouth and nose protection when performing the following work. 1. Mix cleaning solution 1 in accordance with the manufacturer’s instructions.
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11 Biofilm removal Sirona Dental Systems GmbH 11.3 Execution Service Manual INTEGO / INTEGO pro Preparation / cleaning solution 2 1. Mix cleaning solution 2 in accordance with the manufacturer’s instructions. 2. If there is a fresh water bottle present: Pour 1.5 liters of the solution into the fresh water bottle.
Sirona Dental Systems GmbH 11 Biofilm removal Service Manual INTEGO / INTEGO pro 11.4 Re-processing 11.4 Re-processing 1. Remove the biofilm removal device. WARNING Drops of the cleaning solution contain acids / alkalines and may affect surrounding parts. Carefully loosen the adapter from the sanitary hose.
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11 Biofilm removal Sirona Dental Systems GmbH 11.4 Re-processing Service Manual INTEGO / INTEGO pro 7. If there is a disinfection system installed: Fill the disinfection tank with disinfectant (Dentosept P, Bilpron). 8. Rinse all instrument hoses carrying water for approx. 30 seconds by activating multiple times.
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