Removing The Timing Chain And The Timing Gear; Removing The Clutch Release Shaft - KTM 400-660 LC4 1998-2005 Repair Manual

1
4
5
8
7

Removing the timing chain and the timing gear

2
– Remove allan head bolt
casing.
– Unscrew flat-head screw
– Unscrew allan head bolt
– Insert timing chain into the clutch compartment of the engine
housing and disengage from timing gear.
3
– Remove the primary gear woodruff key
– Withdraw the timing pinion from crankshaft with a 2-jaw puller
590.29.033.000.
– Take the woodruff key of the timing gear out of the crankshaft.

Removing the clutch release shaft

– Remove bolt(s)
6
– Pull the clutch release shaft
– Remove the grooved ring
1
and remove timing chain guide from the
2
and remove timing chain tensioner.
3
and remove timing chain securing guide.
4
from the crankshaft.
5
and take off the retaining bracket
7
out of the housing.
8
.
4-14E
6
.