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7
B
5
2
1
3
A
8
9
10
11
1
1
3
4
3
Preassembly of shift shaft
– Push steel disc
– Mount the return spring
– Mount spring sleeve
– Cross return spring legs and hook in shift quadrant.
– Grease and mount both O-rings
Checking the shift mechanism components for
wear
1
Shift forks
Check the fork leaf for signs of wear.
Check the shift roller driving pin
3
Shift rolls
Check the shift rolls for hairline cracks and pressure marks.
Additionally, make sure that the shift rolls turn easily on the
2
driving pins
of the shift forks.
4
Shift roller
Check the shift grooves for signs of wear.
Check the two grooved ball bearings of the shift roller for
wear.
5
Slide plate
Check the contact surfaces for signs of wear.
Check the return surface
wear (replace in the case of deep grooves).
Slide guides
Check clearance (maximum clearance between guide bolt
and slider 0.70 mm / 0.027 in.).
7
Guide bolt
Check for tight fit and signs of wear.
8
(14x28x2 mm) onto shift shaft.
9
the shift quadrant.
bk
with shallower collar facing shift quadrant.
2
for signs of wear.
B
of the slide plate for signs of
A
, positioning the offset
on the side of
bl
.
5-19E
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Table of Contents
Troubleshooting
