Opening The Chain With A Separating/Rivet Tool; Riveting The Chain - KTM 400-660 LC4 1998-2005 Repair Manual

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Opening the chain with a separating/rivet tool

NOTE: an X-ring chain, type 520 HV (5/8x1/4"), is used for the KTM
LC4 from 2005 models. You will need special tool 600.29.020.000
to separate or rivet the chain according to the manufacturer's
2
specifications. This special tool consists of a bracket
(A and B), a pressing tool
pressing pin
– Place bracket
2
should face up.
– Insert pressing pin
pressing tool
– Apply pressing tool
locking screw must face up.
– Slide bracket
bracket in such a way that the arrow on mark A points to the
locking screw.
– Screw in the locking screw to fix bracket
– Holding pressing tool
screw in the spindle of the pressing tool and press out the chain
through the hole in the bracket.

Riveting the chain

– Grease the connecting link
connect the ends of the chain.
– Fasten another X-ring
6
7
– Place bracket
must face up.
– Slide pressing pin
7
pressing tool
– Insert the chain joint shim
2
into the pressing tool.
– Apply pressing tool
to the connecting link
up; the hole on the back of the end plate will accommodate
pressing pin
– Slide bracket
bracket in such a way that the arrow on mark A points to the
locking screw.
– Screw in the locking screw to fix bracket
– Holding pressing tool
screw in the spindle of the pressing tool and press on the chain
joint shim
– Remove the pressing tool
– Position the riveting tool 584.29.020.000 against the chain from
the bottom so that the two pins
– Move the lever
in the lower photo.
– Rivet the chain by striking vigorously on the rivet pin
hammer.
– Turn the rivet pin 90° and rivet again; the head on each chain bolt
will have 4 flat surfaces.
bk
– Remove the tool and rivet the 2nd chain bolt in the same way;
remove the tool.
– Make a visual check. If correctly riveted, all chain bolts should look
alike.
with spindle and a locking screw,
2
and the end plate .
3 4
over the chain from behind. The marks (A, B)
1
with the larger diameter into the spindle of
3
and turn spindle back.
2
with pressing pin
2
into pressing tool
1 2
with a ring wrench (wrench size 27 mm),
2
, slide an X-ring
5
to each bolt.
6
over the chain from behind. The marks (A, B)
1
with the smaller diameter into the spindle of
3
and turn spindle back.
2
in the end plate
7
with end plate
2
in such a way that the locking screw faces
5
.
3
into pressing tool
1 2
with a ring wrench (wrench size 27 mm),
2
.
7
.
2
engage in the chain.
8
towards the chain until it is in the position shown
9
with 2 marks
1
to a chain link, the
3
from the side, positioning the
in position A.
1
on each bolt and
6
and slide both
4
and the chain joint shim
4
fromt he side, positioning the
in position A.
1
with a
bk
7