Changing The Engine Oil (Models Without Frame Oil); Changing The Oil Filter - KTM 400-660 LC4 1998-2005 Repair Manual

up to Modell 2001 from Modell 2002 on
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Changing the engine oil (models without frame oil)

NOTE: The engine oil change is to be carried out when the engine is
A
still warm.
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N ENGINE HAVING BEEN RUN WARM
DO NOT BURN YOURSELF
– Place the motorbike on a horizontal surface. Remove the two plugs
1
( and
NOTE: A third plug was installed in the 660 SMC model. Tightening
1
torque: 20 Nm
2
T
HE SCREW PLUG
– Clean the plugs thoroughly with a fireproof solvent and compressed
air, in order to remove the metal abrasion.
– After all the oil has drained through, clean raised and flat faces and
install plugs with seals. Tighten plug
20 Nm.
– Remove the oil dipstick at the clutch cover, pour in engine oil and
replace the oil dipstick.

Changing the oil filter

Replace the oil filter when changing the engine oil.
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– Press the foot brake pedal and place a screwdriver or similar between
foot brake pedal and stopper roll so that the oil filter cover is more
accessible.
– Remove banjo bolt
– Remove oil filter cover
– Clean filter housing, oil filter cover and sealing surfaces. Check oil
duct in oil filter cover if clogged.
4
– Press the new O-ring
necessary fix with grease). Mount a new oil filter
connection piece of the oil filter cover an mount the whole unit.
NOTE: From model 2001 onwards the gasket
changed filter cover
6
engines, the filter cover must be flat regrinded or renewed (see
Technical Info Nr. 0201/30/01).
– Mount three bolts and tighten with 5 Nm.
– Mount hollow bolt with seal rings and tighten with 15 Nm.
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WARNING
,
AND THE ENGINE OIL IN IT ARE VERY HOT
.
2
), and drain oil into a container.
!
CAUTION
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MUST NOT BE REMOVED
Oil capacity (up to model 2002) : 1.40 l
Oil capacity (from model 2003 on) : 1.50 l
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and the three bolts
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and oil filter.
6 into the groove of the filter cover (if
5
. If the new gasket
2-2E
!
, -
THIS IS PART OF THE BY PASS VALVE
1 2
with 30 Nm and plug
4
.
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on the
8
is mounted with a
8
should be used on older
-
.
with